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BSJ 2012/11/14 Jamaica Castor Industry Association Steps to Implementing a Quality System Presenter: Mrs. Elaine Edwards Senior Standards Development & Certification Officer July 25, 2017

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Page 1: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

BSJ

2012/11/14

Jamaica Castor Industry Association

Steps to Implementing a Quality

System

Presenter: Mrs. Elaine Edwards Senior Standards Development & Certification Officer

July 25, 2017

Page 2: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

BSJ’s MISSION & VISION

The mission of the BSJ is to promote the international competitiveness of

Jamaican producers, facilitate trade and protect consumers by

providing standardization, metrology and regulatory services.

The Bureau of Standards Jamaica

will be a visionary, customer-driven organization of excellence,

committed to developing a national culture of quality,

while exercising good governance of all its resources and

providing timely and accurate information to stakeholders.

Page 3: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

Aim of Presentation

Outline the importance and

explain the process of:

• implementing a quality system

in the production of Castor Oil

• Good Manufacturing

Practices

Page 4: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

DEFINITIONS

• Quality System A collection of business processes aimed at consistently

meeting customer requirements and enhancing their

satisfaction.

• Good Manufacturing Practices

(GMP) GMP is a system for ensuring that products are consistently

produced and controlled according to quality standards.

GMP is concerned with both production and quality control.

Page 5: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

PROCESS FLOW

Identify the responsible

person

Identify the relevant

standards and requirements

for the product.

Develop the documents

for the processes

Implement Good

Manufacturing Practices

Implement the Quality

System

Apply for Certification

Page 6: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

INTRODUCTION

• Quality is all about meeting and exceeding

“Customer Satisfaction”

Page 7: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

INTRODUCTION

• What

Standards

or Requirements

do I need to

know?

Page 8: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

WHAT IS A STANDARD?

• A Standard is a document that provides

requirements, specifications, guidelines or

characteristics that can be used consistently to

ensure that materials, products, processes and

services are fit for their purpose.

• It’s a document stating the technical information

necessary for achieving reasonable safety, quality

and efficiency.

• Simply – the acceptable way of doing things!

Page 9: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

STANDARDS APPLICABLE TO

THE CASTOR INDUSTRY

JS CRS 16: 2010 Jamaican Standard

Specification for Botanical Cosmetic

JS 170: Part 2:1992 Jamaican Standard

Specifications for Cosmetic Part 2: Water used in

the preparation of cosmetics

JS 1: Part 20 Jamaican Standard Specification for

Labelling of Pre-packaged Goods

JS 36: 1991 Jamaican Standard Specification for

Processed food (General)

Page 10: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

DOCUMENTATION

• Development of documents

• Forms and Records etc.

– Proof of activities

– Documentation for auditors

– Ensure consistency of the company’s

operations

– Verify conformance to standards

Page 11: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

• Registration of the Business

• Registration with Ministry of Health

• Compliance with mandatory or legal

requirements

• Conformance with

Industry/National/Regional/International

Standards

Legal and Regulatory

Requirements

Page 12: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

GOOD MANUFACTURING

PRACTICES

Good Manufacturing

Practices

Physical infrastructure

Documentation

Pest control

Waste Disposal

Sanitation and

Hygiene

Staff training

Page 13: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

PHYSICAL INFRASTRUCTURE

Premises

Building Interior/Exterior

Process Flow

Equipment

Layout

Page 14: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

Pest Control

• Establish and

implement a pest

control progamme

• Identify a

responsible

individual to

maintain the

programme

• Keep records

Page 15: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

WASTE DISPOSAL

• Establish and

implement a waste

disposal progamme

• Identify a

responsible

individual to

maintain the

programme

• Keep records

Page 16: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

SANITATION AND HYGIENE

Page 17: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

STAFF TRAINING

Personnel/Human Resource

Training

Page 18: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

Manufacturing/Production

RAW MATERIALS

Purchasing and Receiving

Transportation and Storage

Product Identification and

Traceability

Finished Product Storage

Page 19: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

In-Process Controls

• Operating limits must be established

for each process step Drying time

Boiling time and temperature,

Cooling

Product texture

• Each processors specific operation

will be different, so QS must be

specific.

Page 20: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

QUALITY CONTROL, INSPECTION AND TESTING

Inspection, Quality Control Staff

Machinery/testing equipment

Product Testing

Equipment Preventative Maintenance

Page 21: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

• Label information – complies with the

JS1 Part 20

– General requirements

– Detailed requirements

– Responsibility for labelling

Labelling Requirements – Consumer Protection

Page 22: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

BENEFITS OF A SYSTEM

• Ensures consistent product quality

• Increases consumer confidence

• Reduces potential for system

breakdown

• Increases competitiveness of the

company

Page 23: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

Steps to Certification

• System should be mature (at least 3

months)

• Records must be available for

review.

• National Certification Body of

Jamaica (NBCJ) offers local and

international certification.

– E.g., Jamaica Made Mark, Certification

Mark Programme, ISO 9001

Page 24: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

THE WAY FORWARD

Page 25: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

QUESTIONS

Page 26: Jamaica Castor Industry Association Castor Oil... · Jamaica Castor Industry Association ... Purchasing and Receiving ... Finished Product Storage . In-Process Controls

BSJ

2012/11/14

Thank you for your attention

[email protected]

http://www.bsj.org.jm/

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