jackson 6700 tamper jackbeam - nj engineering jackson 6700 tamper...jackson 6700 tamper jackbeam 39...

JACKSON 6700 TAMPER JACKBEAM

39 Lakeside DriveBroadmeadows Victoria 3047 Australia

Tel: (03) 9359 2977Fax: (03) 9359 1291Email: [email protected]

www.njengineering.com.au REV A

PROUDLY AUSTRALIAN

Mission Statement

WELCOME TO NJ ENGINEERING’SJACKSON 6700 JACKBEAM CATALOGUE

By way of this catalogue, NJ Engineering is proud to announce the introduction of stocked & manufactured parts to Suit the Pandrol Jackson 6700 Tamper Jackbeam.

Here at NJ Engineering we pride ourselves in o�ering a comprehensive engineering solution to meet your needs by way of professional, experienced personnel and a vast range of spare parts with the ease of ordering via our website at www.njengineering.com.au. Our dedicated Operations Manager, together with his support personnel have had over 15 years’ experience in the rail infrastructure industry, and will endeavour to help keep you moving.

We o�er to our valued customers the choice between a complete manufacture of brand new Workhead & Jack Beam units &/or a complete in house refurbishment of your existing Workhead & Jackbeam units using new consumables and in-house manufactured parts. Crack/ fatigue and Hydraulic components testing can be provided as part of the refurbishment program with a fully comprehensive report provided with every rebuild. Also, as part of our service we can send a transport still-age to your site, pick up your units, transport them back to our modern facility and perform a complete refurbishment, fully �nished and painted in our on-site spray booth before being returned to your site. Other services we can also provide include manufactured parts & engineering solutions for all other machines including other Tampers, Ballast Regulators, Compactors/ Consolidators, Tie Renewal Machine’s, Road Rail’s Vehicles, excavators etc.

Our experience in the �eld of o�ering full refurbishments spans 6+ years with, to date, our main working partners being Downer EDI Works , V/Line, McConnell Dowell, Coleman Rail, MTM and the list goes on... Our experience also extends into an understanding of other Rail equipment, including Hy-Rail equipped plant, i.e. Hy-Rail Trucks/ Vehicles, Hy-Rail Excavator’s, Ballast Cleaners, Tie Renewal equip-ment and numerous other on and o� track machine’s, and we are very excited at the prospect of many more companies coming “on board” in the near future.

Our next addition to our growing range will be a comprehensive catalogue of manufactured products for the Jackson 6700 Rail followers and Light Buggy. It is our future goal to have complete changeover Workhead, Jack Beam and Rail Follower units at our site for even faster turnaround and o�er a full technical and mechanical support service to keep your machine’s on track.

Feel free to contact our rail experts with any questions.

We are only in business because you are in business, let’s keep it that way!

of 21

PROUDLY AUSTRALIANRegards,

Bob SmithOperations ManagerRail Department

JACKBEAM ASSEMBLIESTABLE OF CONTENTS

of 21

Jackbeam Assembly InstallationPage 6

Jackbeam Assembly InsulatedPage 6

Jackbeam Weldment AssemblyPage 7

Rail Hook Box AssemblyPage 7

Lift Ear, Tapped AssemblyPage 8

Lift Ear AssemblyPage 8

Wheel AssemblyPage 9

Fixed Axle AssemblyPage 9

Sliding Axle AssemblyPage 10

Retainer- Sld Axle Blk AssemblyPg 10

Wheel Spread Cyl AssemblyPage 11

Slide Guide AssemblyPage 11

Adjustable Stop AssemblyPage 11

Hook Box Cyl Bracket AssemblyPage 12

End Plate Cyl Bracket AssemblyPage 12

of 21

Clamp CylinderPage 12

Hook Box Locking Cyl AssemblyPage 13

Skew Cyl Spherical Bearing KitPage 13

Hook Box Lock AssemblyPage 13

Link Weld- Slide AxlePage 13

Rail Hook BoxPage 14

Base Weldment Rail HookPage 14

Wear Plate Outer AssemblyPage 14

Wear Plate Inner AssemblyPage 14

Slide Bar- Rail Hook Box AssemblyPage 15

Hook Assembly FittingPage 15

Flipper Welded AssemblyPage 15

Hook Box Cylinder KitPage 16

Flipper Cylinder KitPage 16


Jackbeam Insulation KitPage 16

of 21

Hydraulic Cylinder LiftPage 17

Hydraulic Cyl Assembly LiningPage 18

Hydraulic Cyl Assembly SkewPage 18

Lift Cyl Upper Pin AssemblyPage 19

Lift Cyl Lower Pin AssemblyPage 19

Lining Cyl Pin AssemblyPage 20

Skew Cyl Upper Pin AssemblyPage 20

Skew Cyl Lower Pin AssemblyPage 20


Lock Hook Cylinder AssemblyPage 17

Lock Hook AssemblyPage 17

of 21

BRD

GAU

GE

STD

GAU

GE ST

DH

OO

K*M

OD

HO

OK

*MO

DH

OO

KST

DH

OO

K

JACKBEAM ASSEMBLY INSULATEDNJ-2002426

JACKBEAM ASSEMBLY INSULATED + INSTALLATIONCOMPONENTSNJ-2005401

BRD

GO

UG

EST

D G

AUG

E STD

HO

OK

*MO

DH

OO

K*M

OD

HO

OK

STD

HO

OK

INCLUDES:-1 x Jackbeam Assembly Insulated - NJ-2002426-2 x Hydraulic Cylinder Assembly (Lift) - NJ-J670SA-64-2 x Hydraulic Cylinder Assembly (Lining) - NJ-J670SA-65-2 x Hydraulic Cylinder Assembly (Skew) - NJ-J670SA-66-1 x Lift Cylinder Teardrop Assembly Upper - NJ-J670SA-67-1 x Lift Cylinder Teardrop Assembly Lower - NJ-J670SA-68-2 x Lining Cylinder Teardrop Assembly - NJ-J670SA-69-1 x Skew Cylinder Teardrop Assembly Upper - NJ-J670SA-70-1 x Skew Cylinder Teardrop Assembly Lower - NJ-J670SA-71

QTY

REQ

’D(N

EW)

QTY

REQ

’D(O

VERH

AUL)

QTY

REQ

’D(C

HA

NG

E O

VER)

Here at NJ Engineering, we can built you a brand new unit, overhaul yourExisting unit, or even do a change over on the fly to keep you moving!

JACKBEAM MAJOR ASSEMBLIES

INCLUDES:-2 x Lift Ear, Tapped Assembly - NJ-J670SA-44-2 x Lift Ear Assembly - NJ-J670SA-45-4 x Wheel Assembly - NJ-J670SA-46-2 x Fixed Axle Assembly - NJ-J670SA-47-2 x Sliding Axle Assembly - NJ-J670SA-48-2 x Retainer-Sliding Axle Block Assembly - NJ-J670SA-49-1 x Sliding Axle Cylinder Assembly - NJ-J670SA-50-8 x Slide Guide Assembly - NJ-J670SA-51-2 x Adjustable Stop Assembly - NJ-J670SA-52-4 x Hook Box Cylinder Bracket Assembly - NJ-J670SA-53-4 x Hook Box Cylinder Assembly - NJ-J670SA-55-2 x Hook Box Locking Cylinder Assembly - NJ-J670SA-56-2 x Skew Cylinder Spherical Bearing Kit - NJ-J670SA-57-1 x Jackbeam Weldment Assembly - NJ-J670SA-72-1 x Link Weld-Slide Axle - NJ-312232-1-2 x Rail Hook Box Assembly - NJ2005401

* Mod Hook- Lower section of Hook removed for better clearance around track fasterners

NEW OVERHALL C/OVER

of 21

STD

HO

OK

*MO

DH

OO

K

RAIL HOOK BOX ASSEMBLYNJ-2005401

JACKBEAM WELDMENT ASSEMBLYNJ-J670SA-72

INCLUDES:-1 x Jackbeam Weldment - NJ-2002411-2 x End Plate Cylinder Bracket Assembly - NJ-J670SA-54

QTY

REQ

’D(N

EW)

QTY

REQ

’D(O

VERH

AUL)

QTY

REQ

’D(C

HA

NG

E O

VER)

Here at NJ Engineering, we can built you a brand new unit, overhaul yourExisting unit, or even do a change over on the fly to keep you moving!

JACKBEAM MAJOR ASSEMBLIES

INCLUDES:-1 x Rail Hook Box - NJ-411198-3-1 x Base Weldment Rail Hook - NJ-412556-1-1 x Wear Plates Outer Assembly - NJ-J670SA-40-1 x Wear Plates Inner Assembly - NJ-J670SA-41-2 x Slide Bar - Rail Hook Box Assembly - NJ-J670SA-42-1 x Hook Assembly - Fitting - NJ-J670SA-43-1 x Hook Box Cylinder Kit - NJ-J670SA-60-1 x Flipper Cylinder Kit - NJ-J670SA-61


NEW OVERHALL C/OVER

of 21

ASSEMBLYENTER QT’Y ONLY IF INDIVIDUAL ASS’Y REQ’D

PARTS ENTER QT’Y ONLY IF INDIVIDUAL PARTS REQ’D

ORDER № QT’Y

JACKBEAM ASSEMBLY PARTS & ASSEMBLIES

ASS’Y ORDER №: NJ-J670SA-45 QTY REQ’D:

LIFT EAR ASSEMBLY(FAR OR NEAR)

NJ-313879-5LIFT EAR

(FAR OR NEAR)

①

②NJ-252272-547

SCREW-HHC, GRADE 8,1.00-14UNS X 4.00 LG

③NJ-150973-11

WASHER - PLAIN, 1.00

④NJ-252275-1614

LOCKNUT-GRADE 8,1.00-14UNS

⑤NJ-222774-1

EAR - RAIL HOOK CATCH CYL


LIFT EAR, TAPPED ASSEMBLY(FAR OR NEAR)

NJ-313879-6LIFT EAR, TAPPED

(FAR OR NEAR)

①

②NJ-252272-547


③NJ-150973-11

WASHER - PLAIN, 1.00

④NJ-252275-1614

LOCKNUT-GRADE 8,1.00-14UNS

①

②

③

④

⑤

③

①

②③

④③

of 21

①

②

③④

⑤⑥③⑦

⑧

QTY REQ’D:(STD GAUGE)

QTY REQ’D:(BRD GAUGE)

ASS’Y ORDER №: NJ-J670SA-47

FIXED AXLE ASSEMBLY

NJ-312496-2AXLE FIXED JACKBEAM CAR

- BRD GAUGE

①

BRD

STD

NJ-312496-1AXLE FIXED JACKBEAM CAR

- STD GAUGE

②NJ-157291-1

SCREW-HHC, GRADE 8,.88-9 X 3.5 LG

③NJ-150973-10

WASHER - PLAIN, .88

④NJ-217981-1

INS. PAD - JKBM CARR.

⑤NJ-218510-1

BUSHING-INSULAT.906 ID X 1.00 OD X .96 LG

⑥NJ-218511-1INSUL. WASHER, JB CARR

⑦NJ-157293-1NUT-GRADE 8 HEX, .88-9

⑧NJ-150009-1GREASE FITTING - STR, .12


WHEEL ASSEMBLY

①

②

③

④⑤

⑥

⑦NJ-312233-1

WHEEL - 10 DIA - JKBM

①

②NJ-217956-1

BEARING - WHEEL

③NJ-217982-1

WASHER - WHEEL RETAINR

④NJ-114046-1

END CAP

⑤NJ-150973-6

WASHER - PLAIN, .50

⑥NJ-252272-254


⑦NJ-217983-1

WASHER - WEAR - JACKBEAM



ORDER № QT’Y


of 21


RETAINER-SLIDING AXLE BLOCK ASSEMBLY



NJ-312224-1RETAINER - SLIDING AXL

- STD GAUGE

NJ-312224-2RETAINER - SLIDING AXL

- BRD GAUGE

①

BRD

STD

②NJ-157291-1


③NJ-150973-10

WASHER - PLAIN, .88

④NJ-157293-1NUT-GRADE 8 HEX, .88-9

⑤NJ-217957-1BEARING-AXLE RETAINR

⑥NJ-150973-3

WASHER-PLAIN, .31

⑦NJ-150988-10

WASHER-LOCK, .31 REGULAR

⑧NJ-252272-53


⑨NJ-150009-1GREASE-FITTING - STR, .12

①

②③ ④

⑤


SLIDING AXLE ASSEMBLY



NJ-312495-2AXLE, SLIDING, JACKBEAM

- BRD GAUGE

①

BRD

STD

NJ-312495-1AXLE, SLIDING, JACKBEAM

- STD GAUGE

②NJ-217985-1

PIN

③NJ-111560-1

WASHER

④NJ-1526

PIN COTTER

⑤NJ-150009-1GREASE-FITTING - STR, .12



ORDER № QT’Y


①

②

③

④

⑤

⑥

③

⑦ ⑧

⑨

of 21



ORDER № QT’Y



ADJUSTABLE STOP ASSEMBLY



NJ-J670JB-099SCREW-HHC, GRADE 8,

1.00-8 X 7.25

NJ-J670JB-098SCREW-HHC, GRADE 8,

1.00-8 X 4.00

①

②NJ-J670JB-001

STOPPER - BRD GAUGE

NJ-J670JB-002STOPPER - STD GAUGE

③NJ-J670JB-003

3.5mm STOPPERADJUSTING WASHER

④NJ-2002438

PLATE-ADJUSTABLE STOP

⑤NJ-150964-19

NUT-HEX JAM, 1.00-8


SLIDE GUIDE ASSEMBLY

NJ-313241-1SLIDE GUIDE - JACKBEAM

①

②NJ-150973-11

WASHER-PLAIN, 1.00

③NJ-252272-540



WHEEL SPREAD CYLINDER ASSEMBLY

NJ-330835-1CYLINDER-HYD,

3.50B-2.00S-1.75R

①

②NJ-217987-1

PIN-WHEEL CYL./LINK

③NJ-217988-1

PIN

④NJ-1033

PIN COTTER

⑤NJ-153883-10

ADAPTER-RED BUSH12 O’RING X 8 O’RING

①

②

③

④

⑤⑤

④

①

② ③

①②

6x③

④

⑤

of 21



ORDER № QT’Y



CLAMP CYLINDER ASSEMBLY

NJ-340307-1CYLINDER- HYD,

2.50B-10.00S-1.50R

①

②NJ-152390-3

ADAPTER-45 DEG8 O’RING X 8 JIC

③NJ-150167-6

ADAPTER-90 DEG8 O’RING X 8 JIC

④NJ-217984-1

PIN

⑤NJ-1526

PIN-COTR


END PLATE CYLINDER BRACKET ASSEMBLY

NJ-J670JB-200JKBM END PLATE WELDMENT

①

②NJ-150973-9

WASHER-PLAIN, .75

③NJ-252272-435

SCREW-HHC GRADE 8,.75-16 X 3.25 LG

④NJ-252275-1216

LOCKNUT-GRADE 8, .75-16


HOOK BOX CYLINDER BRACKET ASSEMBLY

NJ-312223-1BRKT.-SLIDE BOX CYL

①

②NJ-150973-9

WASHER-PLAIN, .75

③NJ-252272-437

SCREW-HHC GRADE 8,.75-16 X 3.75 LG

④NJ-252272-431


①

②

③

④

①

②③

④②

①

②

③

④

⑤

of 21



ORDER № QT’Y


PART ORDER №: NJ-312232-1 QTY REQ’D:

LINK WELD-SLID AXLE


SKEW CYLINDER SPHERICAL BEARING KIT

NJ-7572BEARING - SPHERICAL

1.00 ID X 1.6250 OD

①

②NJ-150323-34

SNAP RING - INT,.062 THICK X 1.625 DIA

③NJ-150009-1GREASE FITTING - STR, .12


HOOK BOX LOCKING CYLINDER ASSEMBLY

NJ-151869-1CYLINDER- AIR, 1.12B-1.00S-.50R

①

②NJ-151781-1

CLEVIS BRKT W/PIN

③NJ-150964-5

NUT - HEX JAM, .38-16

④NJ-151782-1

CLEVIS/PIN

⑤NJ-152374-1

BREATHER 1/4 NPT

⑥NJ-3174

ADAPTER STRT - 4NPT X 4JIC


HOOK BOX LOCK ASSEMBLY

NJ-313880-2HOOK WELDMENT

①

②NJ-222675-2

PIN

③NJ-1033

PIN-COTTER

①

②

③

④

⑤

⑥

①

②③

①②

③

of 21



ORDER № QT’Y

RAIL HOOK BOX ASSEMBLY PARTS & ASSEMBLIES


WEAR PLATES INNER ASSEMBLY

①

②③

④

NJ-218018-2WEAR PLATE FRONT

①

②NJ-218866-2

SHIM SHORT

③NJ-250083-17

SCREW-SFHC,. 50-20 X 2.00LG

④NJ-252275-820

LOCKNUT - GRADE 8,.50-20


WEAR PLATES OUTER ASSEMBLY

①

②③

④

NJ-218019-2WEAR PLATE REAR

①

②NJ-218865-2

SHIM LONG

③NJ-250083-32

SCREW-SFHC,. 50-20 X 3.00LG

④NJ-252275-820

LOCKNUT - GRADE 8,.50-20

WELDMENT ORDER №: NJ-412556-1

QTY REQ’D:

BASE WELDMENT RAIL HOOK

WELDMENT ORDER №: NJ-411198-3

QTY REQ’D:

RAIL HOOK BOX

of 21



ORDER № QT’Y



FLIPPER WELDED ASSEMBLY

①

②

③

NJ-223228-1FLIPPER WELDED

①

②NJ-218020-2

PIN FLIPPER

③NJ-2058SNAP RING-EXT,

.042 THICK X 1.000 DIA


QTY REQ’D:(MOD HOOK)

QTY REQ’D:(OEM HOOK)

HOOK ASSEMBLY - FITTING

①

②

③

④⑤

⑥ NJ-2000784HOOK ASSEMBLY - PRESSED

①

NJ-2000784-04*MOD HOOK ASSEMBLY - PRESSED

②NJ-2000784-02

BUSH INSULATING

③NJ-223213-1

SCREW-MACH. CLAMP HOOK

④NJ-2000476WASHER - HARDENED,

1.75OD X 1.03 ID

⑤NJ-2000477

WASHER-INSULATING

⑥NJ-117161-1

STRIP-INSULATING


SLIDE BAR - RAIL HOOK BOX ASSEMBLY

① ②

③

③

④

⑤

NJ-2002413SLIDE BAR - RAIL HOOK BOX

①

②NJ-1753

GREASE FITTING - 90,.12

③NJ-250010-428

SCREW-HHC,.75-16 X 2.00 LG

④NJ-250010-426

SCREW-HHC,.75-16 X 1.50 LG

⑤NJ-150988-17

WASHER-LOCK, .77 REGULAR(HIGH COLLAR)


of 21



ORDER № QT’Y



FLIPPER CYLINDER KIT

①

②

③

④

⑤

⑥

NJ-153614-1CYLINDER-AIR,

2.00S-.50R

①

②NJ-151781-1

CLEVIS BRKT W/PIN

③NJ-15782-1

CLEVIS/PIN

④NJ-150964-8

NUT-HEX JAM,.44-20

⑤NJ-152374-1

BREATHER 1/4 NPT

⑥NJ-150198-4

ADAPTER 90 DEG4NPT X 4JIC


HOOK BOX CYLINDER KIT

①

②

③

④

⑤

NJ-157084-1CYLINDER-AIR,

2.00B-12.00S-.62R

①

②NJ-153483-1

CLEVIS-FEMALE

③NJ-716PIN-COTTER

④NJ-153669-1

PIVOT PIN

⑤NJ-150198-10

ADAPTER 90 DEG6NPT X 6JIC

⑤


JACKBEAM INSULATION KIT

INCLUDES:-2 x Ins. Pad - Jkbm Carr. - NJ-217981-1-8 x Bushing-Insulat .906 ID x 1.00OD x .96 LG - NJ-218510-1-8 x Insul. Washer, JB Carr - NJ-218511-1-4 x Washer-Insulating - NJ-2000477-2 x Strip-Insulating - NJ-117161-1

of 21



ORDER № QT’Y

JACKBEAM INSTALLATION PARTS & ASSEMBLIES


LOCK HOOK CYLINDER ASSEMBLY

NJ-158145-1CYLINDER- AIR, 1.12B-1.00S-.50R

①

②NJ-151781-1

CLEVIS BRKT W/PIN

③NJ-15782-1

CLEVIS/PIN

④NJ-150964-8

NUT-HEX JAM,.44-20

⑤NJ-152374-1

BREATHER 1/4 NPT

⑥NJ-150198-4

ADAPTER 90 DEG 4NPT X 4JIC


LOCK HOOK ASSEMBLY

NJ-222667-1HOOK WELDMENT

①

②NJ-222670-1

PIN

③NJ-1033

PIN-COTTER


HYDRAULIC CYLINDER ASSEMBLY (LIFT)


6.03B-12.00S-3.00R

①

②NJ-150167-6

ADAPTER - 90 DEG8 O’RING X 8 JIC

③NJ-150021-5

BEARING - SPHERICAL, 2.00ID, 3.1875OD

④NJ-150323-67

SNAP RING-INT,.109 THICK X 3.156 DIA

⑤NJ-150009-1GREASE FITTING - STR, .12

①

②

③

④

⑤

⑥

①

②

③

①

②

③④⑤

②

④

⑤

of 21



ORDER № QT’Y



HYDRAULIC CYLINDER ASSEMBLY (SKEW)


2.00B-11.00S-1.5R

①

②NJ-215764-1

ADAPTER- ORIFICED .047 DIA

③NJ-150167-6

ADAPTER- 90 DEG8 O’RING X 8 JIC

④NJ-150114-2

TUBE RED

⑤NJ-7572

BEARING- SPHERICAL,1.00ID, 1.6250OD

⑥NJ-150323-34

SNAP RING- INT,.062 THICK X 1.625 DIA

⑦NJ-150009-1GREASE FITTING- STR, .12


HYDRAULIC CYLINDER ASSEMBLY (LINING)


4.00B-20.00S-2.00R

①

②NJ-150009-1GREASE FITTING- STR, .12

③NJ-1753

GREASE FITTING- 90, .12

④NJ-150167-6

ADAPTER- 90 DEG8 O’RING X 8 JIC

⑤NJ-150021-7

BEARING- SPHERICAL, 1.250ID, 2.00OD

⑥NJ-150323-42

SNAP RING - INT, .062 THICK X 2.000 DIA

①

②

③

④

④

⑤ ⑥⑥

①

②

③

④

⑤⑥

⑦

⑥

of 21



ORDER № QT’Y



LIFT CYLINDER LOWER TEARDROP PIN ASSEMBLY

NJ-219415-5TEARDROP PIN - 2.000 DIA

①

②NJ-114070-1

SPACER - JACK CYL

③NJ-150973-6

WASHER- PLAIN, .50

④NJ-150988-13

WASHER- LOCK, .50 REGULAR(HIGH COLLAR)

⑤NJ-250010-220

SCREW- HHC,.50-13 X 1.25 LG

⑥NJ-219420-1

WASHER, SPECIAL

⑦NJ-150988-21

WASHER- LOCK, 1.00 REGULAR(HIGH COLLAR)

⑧NJ-250010-507

SCREW- HHC,1.00-8 X 1.50 LG


LIFT CYLINDER UPPER TEARDROP PIN ASSEMBLY


①

②NJ-114070-1

SPACER - JACK CYL

③NJ-150973-6

WASHER- PLAIN, .50

④NJ-150988-13


⑤NJ-250010-220


①

②③

④⑤

①

②

③④

⑤

⑥⑦

⑧

of 21



ORDER № QT’Y



SKEW CYLINDER LOWER TEARDROP PIN ASSEMBLY


①

②NJ-114079-1

SPACER - SKEW CYL

③NJ-150973-6

WASHER- PLAIN, .50

④NJ-150988-13


⑤NJ-250010-220



SKEW CYLINDER UPPER TEARDROP PIN ASSEMBLY


①

②NJ-114079-1

SPACER - SKEW CYL

③NJ-150973-6

WASHER- PLAIN, .50

④NJ-150988-13


⑤NJ-250010-220



LINING CYLINDER TEARDROP PIN ASSEMBLY


①

②NJ-114074-1

SPACER - LINING CYL

③NJ-150973-6

WASHER- PLAIN, .50

④NJ-150988-13


⑤NJ-250010-220


①

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