irb 6640 spare parts.pdf

ABB Robotics

Product manual, spare partsIRB 6640

Trace back information:Workspace RW 5-15-01 version a2Checked in 2013-03-15Skribenta version 1184

Product manual, spare parts

IRB 6640-180/2.55IRB 6640-235/2.55IRB 6640-205/2.75IRB 6640-185/2.8IRB 6640-130/3.2

IRB 6640ID-200/2.55IRB 6640ID-170/2.75

M2004

Document ID: 3HAC038330-001

Revision: C

Copyright 2010-2013 ABB. All rights reserved.

The information in this manual is subject to change without notice and should notbe construed as a commitment by ABB. ABB assumes no responsibility for any errorsthat may appear in this manual.Except as may be expressly stated anywhere in this manual, nothing herein shall beconstrued as any kind of guarantee or warranty by ABB for losses, damages topersons or property, fitness for a specific purpose or the like.In no event shall ABB be liable for incidental or consequential damages arising fromuse of this manual and products described herein.This manual and parts thereof must not be reproduced or copied without ABB'swritten permission.Additional copies of this manual may be obtained from ABB.The original language for this publication is English. Any other languages that aresupplied have been translated from English.


ABB ABRobotics ProductsSE-721 68 Vsters

Sweden

Table of contents7Overview of this manual ...................................................................................................................9Product documentation, M2004 .......................................................................................................

111 Rebuilding robot

111.1 Rebuilding parts ................................................................................................

152 Spare parts and exploded views

152.1 Spare parts - balancing device .............................................................................192.2 Spare parts - lower arm ......................................................................................212.3 Spare parts - motors ..........................................................................................262.4 Spare parts - wrist unit .......................................................................................302.5 Spare parts - axis 6 complete ..............................................................................312.6 Spare parts - turning disk ....................................................................................332.7 Spare parts - gearboxes .....................................................................................382.8 Spare parts - armhouse ......................................................................................402.9 Spare parts - axis 3-4 .........................................................................................412.10 Spare parts - upper arm ......................................................................................422.11 Spare parts - upper arm extenders .......................................................................442.12 Spare parts - SMB .............................................................................................462.13 Spare parts - manipulator harness ........................................................................492.14 Spare parts - other parts .....................................................................................

3HAC038330-001 Revision: C 5 Copyright 2010-2013 ABB. All rights reserved.

Table of contents

This page is intentionally left blank

Overview of this manualAbout this manual

This manual contains spare parts for:

IRB 6640 and all its variants.

UsageThis manual shall be used as a complement to the product manual for IRB 6640during:

maintenance work

repair work.

Who should read this manual?This manual is intended for:

maintenance personnel

repair personnel.

PrerequisitesA maintenance/repair/installation craftsman working with an ABB Robot must:

be trained by ABB and have the required knowledge of mechanical andelectrical installation/repair/maintenance work.

References

Document IdReference

3HAC040586-001Product manual - IRB 6640 Foundry Prime

3HAC026876-001Product manual - IRB 6640

3HAC025744-001Circuit diagram - IRB 6640

Revisions

DescriptionRevision

First edition-

This revision includes following additions and/or changes: Section Rebuilding parts on page 11 added. Section Manipulator harness - other parts on page 46 position 532

changed.

A

Continues on next page3HAC038330-001 Revision: C 7


Overview of this manual

DescriptionRevision

This revision includes following corrected, added or deleted spare partnumbers:

axis-5 motor, complete axis 6, see Rebuilding parts on page 11. axis-3 motor and axis-5 motors, see Spare parts - motors on page 21. balancing device, design 2 and VK covers, see Balancing device -

design 2 on page 17. cover, sealing and gasket for armhouse, see Spare parts - armhouse

on page 38. axis 3-4, see Spare parts - axis 3-4 on page 40. support shaft including bearing, seeSpare parts - wrist unit on page26. cradle for the balancing device, see Spare parts - balancing device

on page 15. turning disk, see Spare parts - turning disk on page 31. attachment screw, see Spare parts - gearboxes on page 33. arm extenders, see Spare parts - upper arm extenders on page 42. covers, see Spare parts - SMB on page 44. gaskets for Foundry Plus and Foundry Prime, see Spare parts - upper

arm extenders on page 42, Spare parts - wrist unit on page 26 andSpare parts - upper arm on page 41.

motor gasket for Clean Room, see Spare parts - motors on page 21.

B

This revision includes following corrected, added or deleted spare partnumbers:

Deleted 3HAC029980-001 and 3HAC030432-001 in sectionSpare parts- manipulator harness on page 46.

A new SMB unit and battery is introduced, with longer battery lifetime.

C

8 3HAC038330-001 Revision: C Copyright 2010-2013 ABB. All rights reserved.

Overview of this manual

Continued

Product documentation, M2004Categories for manipulator documentation

The manipulator documentation is divided into a number of categories. This listingis based on the type of information in the documents, regardless of whether theproducts are standard or optional.

All documents listed can be ordered from ABB on a DVD. The documents listedare valid for M2004 manipulator systems.

Product manualsManipulators, controllers, DressPack/SpotPack, and most other hardware will bedelivered with a Product manual that generally contains:

Safety information.

Installation and commissioning (descriptions of mechanical installation orelectrical connections).

Maintenance (descriptions of all required preventivemaintenance proceduresincluding intervals and expected life time of parts).

Repair (descriptions of all recommended repair procedures including spareparts).

Calibration.

Decommissioning.

Reference information (safety standards, unit conversions, screw joints, listsof tools ).

Spare parts list with exploded views (or references to separate spare partslists).

Circuit diagrams (or references to circuit diagrams).

Technical reference manualsThe technical reference manuals describe reference information for roboticsproducts.

Technical reference manual - Lubrication in gearboxes: Description of typesand volumes of lubrication for the manipulator gearboxes.

Technical reference manual - RAPID overview: An overview of the RAPIDprogramming language.

Technical referencemanual - RAPID Instructions, Functions and Data types:Description and syntax for all RAPID instructions, functions, and data types.

Technical reference manual - RAPID kernel: A formal description of theRAPID programming language.

Technical reference manual - System parameters: Description of systemparameters and configuration workflows.

Application manualsSpecific applications (for example software or hardware options) are described inApplication manuals. An application manual can describe one or severalapplications.



Product documentation, M2004

An application manual generally contains information about:

The purpose of the application (what it does and when it is useful).

What is included (for example cables, I/O boards, RAPID instructions, systemparameters, DVD with PC software).

How to install included or required hardware.

How to use the application.

Examples of how to use the application.

Operating manualsThe operating manuals describe hands-on handling of the products. The manualsare aimed at those having first-hand operational contact with the product, that isproduction cell operators, programmers, and trouble shooters.

The group of manuals includes (among others):

Operating manual - Emergency safety information

Operating manual - General safety information

Operating manual - Getting started, IRC5 and RobotStudio

Operating manual - Introduction to RAPID

Operating manual - IRC5 with FlexPendant

Operating manual - RobotStudio

Operatingmanual - Trouble shooting IRC5, for the controller andmanipulator.


Product documentation, M2004

Continued

1 Rebuilding robot1.1 Rebuilding parts

IntroductionThe robot has some rebuilding parts, depending on robot version. This section isan overview of which part is used onwhich version. The tables are divided accordingto the protection of the robot.

More detailed information about the components needed for actual rebuild from acertain robot version into an other is found on ABB Library or is attained from ABB.Also, further details of the parts listed are specified in Spare parts and explodedviews on page 15.

Rebuilding parts - Standard and Foundry Plus

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

DescriptionSpare part number

XXXXXXXXBalancing device - design 13HAC028470-001

XXXXXXXXBalancing device - design 23HAC032124-003

XXXXXLower arm, design 23HAC034056-001

XXXLower arm - long, design 23HAC034056-002

XXXXXXXXMotor, axis 1, incl. pinion3HAC033182-001



XMotor, axis 4, incl. pinion3HAC033209-001

XXXXXXXMotor, axis 4, incl. pinion3HAC033207-001

XMotor, axis 5, excl. pinion3HAC038443-001

XXXXXMotor, axis 5, excl. pinion3HAC17484-10

XXMotor, axis 5, incl. pinion3HAC033236-001


XXXXXMotor, axis 6, incl. pinion3HAC033234-001

XXMotor, axis 6, incl. pinion3HAC033225-001

XWrist, type 13HAC16627-3

XWrist, type 1 - Insulated3HAC17372-2

XXXXXWrist, type 23HAC16626-2

XXXXXWrist, type 2 - Insulated3HAC16626-3

XXWrist - Process3HAC024793-001

XAxis 6 complete (wrist type 1)3HAC16032-3

XAxis 6 complete (wrist type 1 - insulated)3HAC17372-2

XXXXXAxis 6 complete (wrist type 2)3HAC037210-002

XXXXXAxis 6 complete (wrist type 2 - insulated)3HAC17371-3



1 Rebuilding robot

1.1 Rebuilding parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXGearbox, axis 13HAC026114-005



XGearbox, axis 6 (wrist type 1)3HAC037835-001

XXXXXGearbox, axis 6 (wrist type 2)3HAC037635-002

XArm extension set, 250 mm3HAC12311-40


XXXXXXXXSerial measurement unit3HAC031851-001

XXXXManipulator harness, axes 1-63HAC024385-001

XXManipulator harness, axes 1-63HAC024386-001

XManipulator harness, axes 1-43HAC039428-001

XManipulator harness, axes 1-43HAC039429-001

XXXXXXManipulator harness, axis 53HAC14139-1

XXManipulator harness, axes 5-63HAC023717-001

Rebuilding parts - Foundry Prime

185/2.8235/2.55DescriptionSpare part number


Rebuilding parts - Clean Room

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXBalancing device - design 13HAC030868-001

XXXXXXBalancing device - design 23HAC033372-001

XXXXLower arm, design 23HAC034056-004

XXLower arm - long, design 23HAC034056-005

XXXXXXMotor, axis 1, incl. pinion3HAC030794-001





XMotor, axis 5, excl. pinion3HAC17484-7

XXXXXMotor, axis 5, excl. pinion3HAC17484-10



XWrist, type 13HAC033868-001

XXXXXWrist, type 23HAC030281-003

Continues on next page12 3HAC038330-001 Revision: C


1 Rebuilding robot


Continued

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XAxis 6 complete (wrist type 1)3HAC033868-001

XXXXXAxis 6 complete (wrist type 2)3HAC030281-003

XXXXXXGearbox, axis 13HAC026114-006



XGearbox, axis 6 (wrist type 1)3HAC037835-002

XXXXXGearbox, axis 6 (wrist type 2)3HAC037635-003

XXXXXXSerial measurement unit3HAC031851-001

XXXXXXManipulator harness, axes 1-6 / axis 1-3 cable3HAC029840-003


1 Rebuilding robot


Continued

This page is intentionally left blank

2 Spare parts and exploded views2.1 Spare parts - balancing device

Balancing device - design 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

Part number(WebConfig)

Spare part numberPos

XXXXXXXX3HAC026268-0013HAC028470-001GStandardFoundry Plus

XX3HAC027987-0013HAC033363-001GFoundry Prime

XXXXXX3HAC026268-0013HAC030868-001GClean Room

Maintenance sets, balancing device- design 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

DescriptionPart numberPos

XXXXXXXXMaintenance set,3HAC029288-001G.1Cradle

XXXXXXXXMaintenance set,3HAC029054-001G.2Shaft

XXXXXXXXGasket,3HAC17188-1G.3End cover

XXXXXXXXCradle3HAC026582-006G.4 i

StandardFoundry Plus

XXXXXXXXCradle3HAC026582-005Foundry Prime

XXXXXXXXCradle3HAC026582-007Clean Room

XXXXXXXXVK cover3HAC4836-21G.5

i The cradle is the same for both design 1 and design 2 of the balancing device. Location of thecradle is shown in figure Illustration - design 2 on page 18.




2.1 Spare parts - balancing device

Illustration - design 1

G

G.1G.2

G.3

G.5

xx0700000341





Continued

Balancing device - design 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXXXX3HAC032124-0013HAC032124-003GStandardFoundry Plus

XX3HAC034865-0013HAC034865-003GFoundry Prime

XXXXXX3HAC032124-0013HAC033372-001GClean Room

Maintenance sets, balancing device - design 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXMaintenance set,3HAC033413-001G.1Cradle

XXXXXXXXMaintenance set,3HAC033411-001G.2Shaft

XXXXXXXXGasket,3HAC17188-1G.3End cover

XXXXXXXXCradle3HAC026582-006G.4StandardFoundry Plus

XXXXXXXXCradle3HAC026582-005Foundry Prime

XXXXXXXXCradle3HAC026582-007Clean Room

XXXXXXXXVK cover3HAA2166-12G.5





Continued

Illustration - design 2

G.1

G.2

G

G.3

G.4

G.5

2x

xx0800000253




Continued

2.2 Spare parts - lower arm

Spare part list - design 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXX3HAC023627-0053HAC033733-001J.1StandardFoundry Plus

XX3HAC027883-0033HAC033733-005J.1Foundry Prime

XXXX3HAC023627-0053HAC033733-002J.1Clean Room

XXX3HAC027033-0053HAC033733-003J.1(long lower arm)StandardFoundry Plus

XX3HAC027033-0053HAC033733-004J.1(long lower arm)Clean Room

Spare part list - design 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXX3HAC031985-0013HAC034056-001J.2StandardFoundry Plus

XX3HAC034868-0013HAC033733-006J.2Foundry Prime

XXXX3HAC031985-0013HAC034056-004J.2Clean Room

XXX3HAC032177-0013HAC034056-002J.2(long lower arm)StandardFoundry Plus

XX3HAC032177-0013HAC034056-005J.2(long lower arm)Clean Room

Lower arm - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXDamper, axis 23HAC12991-1J.3





170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXCable protector3HAC14300-1J.4

Illustration - spare part lower arm design 1 (J1) and design 2 (J2)

xx0800000429




Continued

2.3 Spare parts - motors

Motors axis 1 (including pinion)

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXXXX3HAC024519-0013HAC033182-001AType A2StandardFoundry Plus

XX3HAC027514-0043HAC034783-003AType A2NBFoundry Prime

XXXXXX3HAC024519-0013HAC030794-001AType A2Clean Room


170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXXXX3HAC025724-0013HAC033163-001BType M13StandardFoundry Plus

XX3HAC031145-0013HAC034782-003BType M13NBFoundry Prime

XXXXXXX3HAC025724-0013HAC030800-001BType M13Clean Room

DescriptionPart no.Pos

Pinion RV550E3HAC026770-001B


170/2.752.75

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXXXX3HAC17484-93HAC033203-001CType M9StandardFoundry Plus

XX3HAC027514-0093HAC034832-003CType M9NBFoundry Prime





170/2.752.75

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXX3HAC17484-93HAC030825-001CType M9Clean Room

DescriptionPart no.Pos

Pinion RV410F3HAC10122-15C


170/2.752.75

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC17484-73HAC033209-001DType M7StandardFoundry Plus

X3HAC17484-73HAC032501-001DType M7Clean Room

XXXXXXX3HAC17484-103HAC033207-001DType M10StandardFoundry Plus

XX3HAC027514-0103HAC035065-003DType M10NBFoundry Prime

XXXXXXX3HAC17484-103HAC030826-001DType M10Clean Room

Motors axis 5 IRB6640 (excluding pinion)

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC17484-73HAC038443-001EType M7StandardFoundry Plus

X3HAC17484-73HAC17484-7EType M7Clean Room





Continued

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXX3HAC17484-103HAC17484-10EType M10StandardFoundry PlusClean Room

XX3HAC027514-0103HAC033223-001EType M10NBFoundry Prime

Motors axis 5 IRB 6640ID (including pinion)

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XX3HAC12638-13HAC033236-001EType PM2StandardFoundry Plus


170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC17484-83HAC033224-001FType M8StandardFoundry Plus

X3HAC17484-83HAC030828-001FType M8Clean Room

XXXXX3HAC17484-83HAC033234-001FType M8StandardFoundry Plus

XX3HAC027514-0083HAC034862-003FType M8NBFoundry Prime

XXXXX3HAC17484-83HAC030829-001FType M8Clean Room

XX3HAC12638-33HAC033225-001FType PM1StandardFoundry Plus





Continued

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC10122-24FPinion RV40E

XXXXX3HAC11173-3FPinion RV70F

Motors - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXProtection plugs3HAC030161-001-

XXXXXXElbow fittings3HAC026511-001-

XXXXXXO-ring21522012-430-(89.5x3)

XXO-ring3HAB3772-22-(67.5x3.0)

XXXXXXMotorplate3HAC3438-1-Motor, axes 1-5

XXXXXXGasket3HAC033206-001-Motor axis 6

XXXXXXGasket, cover3HAC033489-001-Motor axis 6

Set of shims3HAC7941-28-Motor axis 5

XXXXXXGasket for axis-6 motorcover

3HAC033489-001-

Clean Room





Continued

Illustration

xx0700000383




Continued

2.4 Spare parts - wrist unit

Spare parts - wrist, type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC8114-1 or3HAC16627-3H3HAC8114-6Standard

Foundry Plus

X3HAC8114-73HAC17372-2HInsulated

X3HAC030279-0013HAC033868-001HClean Room

Spare parts - wrist, type 2

170/2.75(ID)

200/2.55(ID)130/3.2185/2.8205/2.75210/2.55235/2.55180/2.55Part number(WebConfig)


XXXXX3HAC8114-3 or3HAC16626-2H3HAC8114-5Standard

Foundry Plus

XXXXX3HAC8114-83HAC16626-3HInsulated

XX3HAC034863-0013HAC026879-002HFoundry Prime

XXXXX3HAC030281-0013HAC030281-003HClean Room

Spare part - wrist, process

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XX3HAC023639-0013HAC024793-001StandardFoundry Plus

Spare part - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXX3HAC8081-83HAC8081-10H.4Gear cover(Gasket included)StandardFoundry Plus





170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXX3HAC8081-83HAC8081-11H.4Gear cover(Gasket included)Clean Room

XX3HAC037426-0013HAC037426-003H.4Gear cover(Gasket included)Foundry Prime

XX3HAC024810-0013HAC024810-001H.4Gear cover(Gasket included)

XXXXXX3HAC022172-0013HAC022172-003H.5Cable coverStandardFoundry Plus

XXXXXX3HAC022172-0013HAC022172-004H.5Cable coverCleanroom

XX3HAC034932-0013HAC034932-002H.5Cable coverFoundry Prime

XXXXXXXX3HAC027205-0013HAC035975-001H.6Support shaft includingbearingStandardFoundry PlusFoundry Prime

XXXXXXXX3HAC7941-323HAC026318-001H.6Support shaft includingbearingClean Room

3HAB4337-2-H.7Damper axis 5

X3HAC025565-001-H.8Sync. plate(Wrist, type 1)

XXXXX3HAC025581-001-H.8Sync. plate(Wrist, type 2)

XXXXXXXX3HAC16721-1-H.9Magnetic plugG1/2"





Continued

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXXX3HAC037925-001-H.10Magnetic plugG1/4"

3HAC029646-001-H.10Sealing for magneticplug G1/4"

XXXXXXXX3HAC14263-1-H.11Protection cover(Cal. axis 6)

XXXXXX3HAC043225-001Gasket for wrist housecover

-

Foundry PlusFoundry Prime





Continued

Illustration wrist

H.8

H.10

H.4

H.7

H.5

H.6

H.9

H

H.1

H.2

D

DD-D

H.3

H.11

xx0800000397




Continued

2.5 Spare parts - axis 6 complete

Axis 6 complete, wrist type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC030147-0013HAC16032-3H.1orStandard3HAC16032-1Foundry Plus

X3HAC021156-0013HAC17372-2H.1Insulated

X3HAC030278-0013HAC033868-001H.1Clean Room

Axis 6 complete, wrist type 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXX3HAC030141-0013HAC037210-002H.1StandardFoundry Plus

XXXXX3HAC025177-0013HAC17371-3H.1Insulated

XX3HAC034865-0013HAC026879-002H.1Foundry Prime

XXXXX3HAC030280-0013HAC030281-003H.1Clean Room



2.5 Spare parts - axis 6 complete

2.6 Spare parts - turning disk

Turning disk, type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC030264-0013HAC030264-001H.2Foundry PlusClean Room

X3HAC030223-0013HAC030223-001StandardFoundry Prime

XX3HAC035285-0043HAC035285-004Process wristStandardFoundry Plus

21212518-57721212518-577-M14x25, 12.9(6 pcs)

21520431-2021520431-20-O-ring 15.5x1.5(6 pcs)

3HAB3772-653HAB3772-65-O-ring 131x2

Turning disk, type 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXX3HAC030224-0013HAC030224-001H.3StandardFoundry Plus

XXXXX3HAC037848-0013HAC037848-001Foundry PrimeClean Room

XX3HAC035285-0053HAC035285-005Process wristStandardFoundry Plus

3HAB3409-653HAB3409-65M12x30, 12.9(12 pcs)

3HAB3772-613HAB3772-61O-ring 13.1x1.6(12 pcs)





170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



3HAB3772-643HAB3772-64O-ring 150x2




Continued

2.7 Spare parts - gearboxes

Gearboxes axis 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

210/2.75

210/2.55

235/2.55

180/2.55



XXXXXXXX3HAC026114-0013HAC026114-005K.1RV320C-191.35StandardFoundry Plus

XX3HAC026114-0013HAC026114-004K.1RV320C-191.35Foundry Prime

XXXXXX3HAC026114-0013HAC026114-006K.1RV320C-191.35Clean Room

Gearbox axis 1 - other parts

NoteDescriptionPart numberPos

Cable guide3HAC024286-001

Sealing, RV320C pipe3HAC11581-4

Protection pipe3HAC026892-001

3 pcsO-ring (23x3.6)3HAB3772-97

Included in RV320CO-ring (380.6x3.53)3HAB3772-93

12 pcsM16x60, Gleitmo 12.93HAB3409-86

12 pcsWasher, (17x25x3)3HAA1001-186


16 pcsSerrated washer, (12.6x18x1.8)3HAC026169-001

Gearboxes axis 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

210/2.75

210/2.55

235/2.55

180/2.55



XXXXXXXX3HAC024316-0013HAC024316-005K.2RV550E-242.73StandardFoundry Plus

XX3HAC024316-0013HAC024316-004K.2RV550E-242.73Foundry Prime

XXXXXX3HAC024316-0013HAC024316-006K.2RV550E-242.73Clean Room





Gearbox axis 2- other parts


Included in RV550EO-ring (339.3x5.7)3HAB3772-91


20 pcsWasher, 17x25x33HAA1001-186


32 pcsWasher, 13x19x1.53HAA1001-134

Gearboxes axis 3

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

210/2.75

210/2.55

235/2.55

180/2.55



XXXXXXXX3HAC021127-0013HAC021127-004K.3RV410F-270.176StandardFoundry Plus

XX3HAC021127-0013HAC021127-003K.3RV410F-270.176Foundry Prime

XXXXXX3HAC021127-0013HAC021127-005K.3RV410F-270.176Clean Room

Gearbox axis 3 - Other parts


Sealing axis 2/33HAC17212-1

Included in RV410FO-ring (276x3.53)3HAB3772-68

24 pcsM12x60 Gleitmo 12.93HAB3409-71

24 pcsWasher, 13x19x1.53HAA1001-134

33 pcsM12x50 Gleitmo 12.93HAB7700-69

3 pcsWasher axis 33HAC038648-001Foundry Plus (grey)

3 pcsWasher axis 33HAC038648-002StandardFoundry Plus (orange)





Continued

Gearboxes axis 6 - Wrist, type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC10828-103HAC037835-001K.6RV40E-81StandardFoundry Plus

X3HAC10828-103HAC037835-002K.6RV40E-81Clean Room

Gearboxes axis 6 - Wrist, type 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXXX3HAC10828-133HAC037635-002K.6RV70F-125.8StandardFoundry Plus

XX3HAC10828-133HAC037635-001K.6RV70F-125.8Foundry Prime

XXXXX3HAC10828-133HAC037635-003K.6RV70F-125.8Clean Room

Gearbox axis 6 - Other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XO-ring, 152.0x3.533HAB3772-58-Included in RV40EWrist type 1

M8x40, Gleitmo 12.93HAB7700-55-Wrist type 1(8 pcs)

Washer, 8.4x13x1.53HAA1001-172-Wrist type 1(8 pcs)

XO-ring, 131.0x2.03HAB3772-65-Wrist type 1

XO-ring, 15.5x1.521520431-20-Wrist type 1(6 pcs)





Continued

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXO-ring, 164.7x3.533HAB3772-57-Included in RV70FWrist type 2

M8x40, Gleitmo 12.93HAB7700-55-Wrist type 2(18 pcs)

Washer, 8.4x13x1.53HAA1001-172-Wrist type 2(18 pcs)

XXXXXO-ring, 150.0x2.03HAB3772-64-Wrist type 2

XXXXXO-ring, 13.1x1.63HAB3772-61-Wrist type 2(12 pcs)





Continued

Illustration gearboxes

xx0800000442




Continued

2.8 Spare parts - armhouse

NoteDescriptionSpare part no.Pos

Includes sealing 3HAA1001-628.Axis-4 cover3HAC036148-001AFits robots that has a sleeve in-stalled on the tube shaft.

For robots with protectionStandard and FoundryPlus. The figure Sleeve on tube shaft on

page 39 shows where the sleeve islocated.

Axis-4 coverFor robots with protectionFoundry Prime.

3HAC036148-002

If the robot is manufactured prior toNovember 2009, it is recommendedthat a sleeve should be installed,according to the repair kit for axis 4(see further down in the table), if notalready installed. The recommenda-tion is valid for all protection types.

Axis-4 coverFor robots with protectionClean Room.

3HAC036148-003

Includes sealing 3HAA1001-628.Axis-4 cover3HAC12149-4AFits robots that has not a sleeve in-stalled on the tube shaft. Robots withprotection type Standard, manufac-tured after November 2009, do notneed the sleeve.

For robots with protectionStandard.

The figure Sleeve on tube shaft onpage 39 shows where the sleeve islocated.

Gasket, axis-4 cover3HAC12149-2-

Sealing3HAA1001-628B

It is recommended that a sleeveshould be installed on the tube shafton robots (all protection types)manufactured prior to November2009. Foundry Prime and CleanRoom robots manufactured afterNovember 2009 are delivered withthe sleeve installed.

Repair kit for axis 4For robots with protectionStandard and FoundryPlus.

3HAC036161-001-

Repair kit for axis 4For robots with protectionFoundry Prime.

3HAC036161-002-

The repair kit contains the sleeve,the axis-4 cover and instructions forhow to fit the sleeve to the tubeshaft.

Note

Fitting the sleeve requires an install-ation tool, 3HAC035563-001, not in-cluded in the repair kit.

Repair kit for axis 4For robots with protectionClean Room.

3HAC036161-003-

Axis-4 wheel unit3HAC037677-001C





Illustration armhouse

A

BC

xx1200000203

Sleeve on tube shaftThe figure shows where the sleeve is visible on the upper arm house.




Continued

2.9 Spare parts - axis 3-4

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


X3HAC10746-7-Standard

XXXXXXX3HAC10746-6Standard

XXXXXXXX3HAC034834-002-Foundry Prime

X3HAC034221-001-Clean Room

XXXXXXX3HAC036134-001-Clean Room



2.9 Spare parts - axis 3-4

2.10 Spare parts - upper arm

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

Spare part numberDescriptionPos

X3HAC043224-001Gasket for cable coveron upper arm tube

-Foundry PlusFoundry Prime

XXXXXXX3HAC043303-001Gasket for small coveron upper arm tube

-Foundry PlusFoundry Prime



2.10 Spare parts - upper arm

2.11 Spare parts - upper arm extenders

Spare part list - upper arm extenders

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



X3HAC9760-33HAC15859-2AArm extender250 mmStandardClean Room

X3HAC15859-23HAC038665-003AArm extender250 mmFoundry Plus

X3HAC9760-73HAC15859-4BArm extender450 mmFoundry Plus

X3HAC9760-9Cable cover,-250 mm

X3HAC9760-10Cable cover,-450 mm

X3HAC043302-001Gasket for cablecover on arm ex-tender 250 mm

-


X3HAC043398-001Gasket for cablecover on arm ex-tender 450 mm

-


Arm extenders - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXHex socket head cap screw3HAB7700-69M12x50, 12.9 Gleitmo(12 pcs)

XXWasher3HAA1001-13413x19x1.5

XXParallel pin9ABA107-56

XXTorx pan head screw9ADA618-56M6x16, 8.8-A2F(6 pcs)





Illustration - arm extenders

xx1000000259




Continued

2.12 Spare parts - SMB

Spare part list - SMB

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

DescriptionPart number(WebConfig)

Pos

XXXXXXXXSMB unit, RMU101 or RMU1023HAC044168-001506

XXXXXXXXBattery pack3HAC044075-001507Can only be usedwith SMB unit3HAC044168-001

XXXXXXXXSMB unit, DSQC633A3HAC031851-001506

XXXXXXXXBattery pack3HAC16831-1507Can only be usedwith SMB unit3HAC031851-001

XXXXXXXXCable battery/SMB3HAC13151-1508

XXXXXXXXBrake release unit with buttons3HAC16035-1518DSQC 563

XXXXXXXXPush button guard3HAC6499-1519

XXXXXXXXCover battery box3HAC14791-4530StandardFoundry PlusClean Room

XXCover battery box3HAC026190-001530Foundry Prime

XXXXXXXXCable3HAC15619-1514FB7-SMB 1.7

XXXXXXXX2BU Button Guard Plate3HAC026331-001521

XXXXXXXXBattery holder3HAC020105-001526





Illustration Spare part - SMB

514

518

506

508526507530

521 519

xx0800000443




Continued

2.13 Spare parts - manipulator harness

Spare part list - manipulator harness

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55



XXXX3HAC024385-001Manipulator harness7Axes 1-6StandardFoundry PlusFoundry Prime

XX3HAC024386-001Manipulator harness7Axes 1-6StandardFoundry PlusFoundry Prime

XXXXXX3HAC029840-003Manipulator harnessLAxes 1-6/MH axis 1-3 cableClean Room

X3HAC039428-001Cable harness, manipulator8Axes 1-4StandardFoundry Plus

X3HAC039429-001Cable harness, manipulator8Axes 1-4StandardFoundry Plus

XXXXXX3HAC14139-1Manipulator harness,Axis 5

XX3HAC023717-001Manipulator harness,4Axes 5-6StandardFoundry Plus

Manipulator harness - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


Pos

XXXXXXXXAdapter, complete3HAC11774-3502StandardFoundry PlusFoundry Prime

XXXXXXAdapter, complete3HAC11774-325Clean Room

XXXXXXXXConnection plate3HAC025079-001533Standard





170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


Pos

XXXXXXXXConnection plate FP3HAC034080-001533Foundry PlusFoundry Prime

XXXXXXXXFrame bracket3HAC025080-001534StandardClean Room

XXXXXXFrame bracket FP3HAC033314-001534Foundry PlusFoundry Prime

XXXXXXAttachment plate3HAC030090-00123Clean Room

XXXXXXProtection cover3HAC13416-124Clean Room

XXXXXXXXBase cover3HAC025081-001532StandardClean Room

XXBase cover FP3HAC033315-001532Foundry PlusFoundry Prime

XXXXXXConnection plate3HAC13960-122Axis 3Clean Room





Continued

Illustration spare part manipulator harness

533

L

502

532

534

24

24

25

25 22

23

7

xx0800000444




Continued

2.14 Spare parts - other parts

Surface treatment

DescriptionPart no.

Touch up paint Foundry Prime 2, grey3HAC035355-001

Touch up paint Foundry Prime, orange3HAC037052-001

Touch up paint Clean Room, Wite3HAC036639-001

Labels and plates

DescriptionPart no.

Label and plate set3HAC038642-001

Label set, oil labels (IRB6640)3HAC021505-002

Label set, oil labels (IRB6640ID)3HAC025700-001

Options


Base plate3HAC12937-9

UL signal lamp3HAC028196-001

Axis-4 wheel unit3HAC037677-001



2.14 Spare parts - other parts

Contact us

ABB ABDiscrete Automation and MotionRoboticsS-721 68 VSTERS, SwedenTelephone +46 (0) 21 344 400

ABB AS, RoboticsDiscrete Automation and MotionBox 265N-4349 BRYNE, NorwayTelephone: +47 51489000

ABB Engineering (Shanghai) Ltd.5 Lane 369, ChuangYe RoadKangQiao Town, PuDong DistrictSHANGHAI 201319, ChinaTelephone: +86 21 6105 6666

ABB Inc.Discrete Automation and MotionRobotics1250 Brown RoadAuburn Hills, MI 48326USATelephone: +1 248 391 9000

www.abb.com/robotics

3HAC038330-001,R

evC,e

n

Cover PageTable of contents1 Rebuilding robot1.1 Rebuilding parts

2 Spare parts and exploded views2.1 Spare parts - balancing device2.2 Spare parts - lower arm2.3 Spare parts - motors2.4 Spare parts - wrist unit2.5 Spare parts - axis 6 complete2.6 Spare parts - turning disk2.7 Spare parts - gearboxes2.8 Spare parts - armhouse2.9 Spare parts - axis 3-42.10 Spare parts - upper arm2.11 Spare parts - upper arm extenders2.12 Spare parts - SMB2.13 Spare parts - manipulator harness2.14 Spare parts - other parts

irb 6640 spare parts.pdf

Documents

spare parts axis

spare parts motors

spare parts gearboxes

spare parts armhouse

spare parts smb

spare partsirb

spare parts lower arm

rebuilding parts