invensys simulation suites overview for ptsc
TRANSCRIPT
© 2010 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.
Invensys Simulation Software Overview Presentation
Hans Tan
Sr. Product Sales Executives – ASEAN
Invensys Operations Management
April 2012
IOM Confidential
Agenda
• Introduction to Invensys Operations Management (IOM)
• Overview of SimSci-Esscor’s Simulation Software
• How our tools can help in preliminary design, post tender detailed
design, installation, commissioning and Operation & Maintenance?
– PRO/II’s Capability
– Brief Introduction on other PES’ Software
– Upstream Optimization Suite - PIPEPHASE
– Dynamic Simulation Tool – DYNSIM
INTRODUCTION TO INVENSYS OPERATIONS MANAGEMENT
An Integral Part of the Invensys Family
4
Listed on the London Stock Exchange, FTSE 250 Index
in the software technology sector
Invensys plc £2.2B
20,000 Employees
Slide 4
Invensys Operations Management
We work with:
23 of the top 25 petroleum
companies
47 of the top 50 chemical
companies
19 of the top 20 pharmaceutical
companies
30 of the top 50 nuclear power
plants
More than 650 fossil power plants
We help produce:
23% of the world’s
chemicals
62% of the world’s Liquid
Natural Gas
20% of the world’s electricity
generation
36% of the world’s nuclear
energy generation
17% of the world’s refined
products
• Annual sales US$ 2 Billion
• 9,000 employees serving 35,000 customers, in more than 200,000
locations across 180 countries
• Over 600,000 active software licenses
Overview of SimSci-Esscor’s Simulation
Software
Process
Design
Performance
Monitoring
Heat
Exchanger
Design
Transient
Pipeline
Simulation
Transient
Pipeline
Simulation
Production
Network
Design
Plant
Piping
Network
Design
Data
Reconciliation
Online
Optimization
Advanced
Process
Control
Dynamic
Simulation
Flare
Network
Design
I/A Control
Emulation
Triconex
Control
Emulation
Material
Balance
Operator
Training
Simulator
Production
Network
Optimization
Immersive
Virtual
Reality
Plant
Advanced Application Software Portfolio
PES
DYNAMIC
ONLINE
UPSTREAM
DSS
OPS
UOS
PES PRO/II
ARPM
HEXTRAN
OLGAS TACITE PIPEPHASE
INPLANT DATACON
ROMeo Connoisseur
DYNSIM
Visual
Flow
FSIM TRISIM
Material
Balance
OTS
NETOPT
EYESIM
Process Engineering Suite (PES)
Set of 5 separate simulation software products used primarily for process design and
operational analysis in the hydrocarbon and chemical processing industries
PRO/II® Steady-state process simulator for process design, revamp, and operational analysis
HEXTRAN® Heat exchanger simulator for design, operational analysis, & optimization of single exchangers or heat exchanger networks
INPLANT™ Steady-state multiphase plant piping simulator for design and rating of process piping & utility systems
VISUAL FLOW™ Fluid flow simulator for flare network design and analysis for regulatory compliance
DATACON™ Data Reconciliation Program for Heat/Mass/Composition balance on plant data
Who Are Our PES Clients?
ALON (former FINA) ChevronTexaco ConocoPhillips ECOPETROL ENEOS/Nippon Oil ExxonMobil GS Caltex Idemitsu IRPC KOC/KNPC NZ Refining Co. PDVSA
PEMEX Pertamina Petrobras Petronas Repsol YPF SHELL Saudi Aramco Statoil Sunoco ThaiOil TotalFinaElf Valero/UDS
Oil & Gas/ Refining Companies ABB Lummus AkerKvaerner Bechtel Chiyoda Colt Engineering Daelim Ind. Fluor Daniel Foster Wheeler GS Eng. IFP/Axens IHI Jacobs Engineering
Engineering Firms
Others Agrium BASELL Chisso Enichem/Polimeri Formosa Chemical Grace Henkel Hoechst
Millennium Methanex Mitsubishi Gas Chem. Nova Chemicals PTT Chemical SABIC SASOL Showa Denko
Chemical Companies
JGC KBR MW Kellogg Samsung Eng. Shaw Group SK Eng. Snamprogetti Technip/KTI Toyo Eng. UHDE Edeleanu Washington Group WorleyParsons
AMT Pacific Biomass Investment Brunei LNG Dakota Gasification Dolphin Energy GE Energy John Zink
KIST Malaysia LNG Methanex NZ Ltd. Nigeria LNG Sintef Energy Suncor Energy UNIDO
And more…
Upstream Optimization Suite
PIPEPHASE® Steady state, multiphase flow simulation for rigorous
modeling of oil & gas production, networks, and
pipeline systems.
NETOPT® Nonlinear optimization of oil and gas production
analysis and integrated full-field modeling for planning.
TACITE® Multiphase, multi-component simulation of transient
phenomena in pipelines and production operations.
Dynamic Simulation Suite (DSS)
Dynamic Simulation Suite provides the full power of rigorous dynamic
simulation and high-fidelity control system emulation for plant engineers, operators, and managers to use in optimizing plant design, operations, and performance management.
DYNSIM Uses first principles equipment models and thermodynamic data to produce highly accurate, reliable results to all your dynamic simulation problems. Same model for process design, control evaluation, operator training, and operational analysis applications.
FSIM Plus A comprehensive Foxboro I/A Series control system checkout and simulation tool.
TRISIM Plus
EYESIM
A comprehensive Triconex control system checkout and simulation tool.
Virtual Reality for Outside Operator Training integrated with OTS
Divider Slide PRO/II
What is PRO/II?...
• PRO/II is Steady State Flow Sheet Simulator programmed by Invensys, SimSci-Esscor.
• PRO/II can model Refinery, Petrochemical, Chemical and Gas Processing etc.
Design New Plant,
New Process development.
Flow change of Existing Plant.
Improve operating condition,
Change Feed or Product specification,
Review energy consumption,
Review optimum operating condition.
PRO/II Applications
Refining
• Crude Column
• Vacuum Column
• FCC Main Fractionator
• Crude Pre-Heat Train
• Naphthalene Recovery
• Sour Gas Stripping
Gas Processing
• Compressor Trains
• Refrigeration loops
• Turbo Gas Expander Plant
• De-butanizer & De-ethanizer
• Glycol Dehydration
• Amine Sweetening
PRO/II Applications
Chemicals/Petrochem
• Ammonia Synthesis
• Urea Productions
• Methanol
• Ethylene Oxide/Glycol
• Ethanol Amine
• Caustic Soda
• Polymers
• Pharmaceuticals
• Inorganic chemicals
• Organic chemicals
• Industrial gases
• Coal Gasification
20% of our customers are in the chemicals market
PRO/II® Thermo Data Manager (TDM)
New Components Library
• Aromatics extraction NRTL library for use with the Sulfolane® BTX
extraction process.
• A new biofuels components library!
Sulfolane® is a trademark
of Shell International
PRO/II® TDM Components and Thermodynamics
User Component Property Prediction PROPRED property prediction
• Pure component property estimation based on a multilevel group-contribution method
• Property estimation automatically performed based on molecular structure drawn by the user
• Generate pure component properties with PROPRED, write the properties and correlations into a databank using TDM, and use those properties in the databank in PRO/II
XML type input file is generated for Column Rating/Sizing Simulator.
Koch-Glitsch/FRI XML Interface
PRO/II Column Hydraulic Interface
In PRO/II GUI, HTRI Data input.
PRO/II use HTRI calculation result.
(Bidirectional Data Transfer)
Click HTRI GUI
HTRI® is registered trademarks of HTRI.
HTRI Xchanger Suite GUI Interface
Networks and Pipeline Simulator, PIPEPHASE can be linked
with PRO/II by GUI Interface. (PIPEPHASE ver. 8.2+)
PIPEPHASE GUI Interface
While PRO/II calculation,
PIPEPHASE is calculated at
back ground.
PRO/II – PIPEPHASE Interface
PRO/II Native Excel Engine Unit Operation
Ability to use Excel
spreadsheets as a Unit
Operation in PRO/II
Excel Unit – Ease of Use/Integration
PRO/II® Result – Easy to review Accessing Results made easy
PRO/II® SIM4Me Excel Report Customized reports to Excel
SIM4Me Portal – Integration with Excel® to
PRO/II, PIPEPHASE and Others…
Easy of use for Simulation Model integrated with Microsoft Excel®
No one line of coding or programming is required.
Drag & Drop to link variables
Maximize usage of Simulation model even if no IDEA about PRO/II,
PIPEPHASE and ROMeo modeling.
Fully Bidirectional variable transfer.
PRO/II PIPEPHASE ROMeo
Rule Manager
• PRO/II 9.0 introduces a new feature called the Rules Manager which
allows for conditional formatting for your flowsheet.
• For example, you can have a rule that says all streams with
temperatures greater than 50 F are shown in Purple. Once run, the
flowsheet will show you all of your streams that have a temperature
greater than 50 F highlighted in the color Purple.
BD1
CHARGESOURCE
BDIS1HEEL
BDIS1ACCUM
BDIS1OVHD
Electrolyte
Polymer
Batch distillation
/Batch reaction
Polymer Electrolyte
Fuel Cell
AMSIM®
PRO/II provides option modules to suit customer demand. You
pay only for what you need
RATEFRAC®
BATCHFRAC®
SIM4ME Portal
PRO/II : Add-on Modules
Divider Slide
INPLANT
INPLANT?
• INPLANT is Invensys’s steady-state, multiphase fluid flow simulator
used for designing, rating, and analyzing plant piping systems &
utility systems
– Rate and Analyze the safety of plant piping systems
– Design new piping systems
– Revamp old systems
INPLANT
• Simulate single pipes and complex networks
• Rigorous and simultaneous simulation of heat transfer and pressure
drop
– Detailed analysis of multiple insulation layers
– Over 30 pressure drop methods available
– Special high velocity and user-defined methods
• API and DIERS/HEM relief valve sizing
models
• Case Study Facilities
* DIERS = AIChE Design Institute for Emergency Relief Systems
HEM = Homogeneous Equilibrium Flow Model
IOM
Confidential
INPLANT
• Simulate compositionally-defined fluids (including steam) using
SIMSCI Thermo
• Simulate non-compositional fluids
– Single-phase liquid
– Single-phase gas
– Steam/Water
• Libraries of pipe, fittings and equipment
Benefits
• Improved plant design and revamp
• Lower capital/operating costs
• Efficient safety and regulatory compliance
• Reduced piping costs
• Increased plant throughput
• Safer process plant operation
Features
Detailed heat transfer
• Multiple insulation layers
• Various ambient fluids
– Air
– Soil
– Water
Features
Automatic sizing of pipes and fittings
Special design and analysis for flare-relief systems:
• Critical flow considered and discontinuities
simulated
• Sizing of relief valves (API and DIERS/HEM)
Case study facilities
Divider Slide
VISUAL FLOW
VISUAL FLOW
• A comprehensive application that effectively manages relief systems
and plant hydraulic networks
• Simulates
–Flares
–Safety Systems
–Pressure Relief Networks
–General Fluid Flow
• Point-by-point thermodynamics and pressure drop calculations
• Industry standard methods to calculate pressure drops
–Beggs and Brill
–Lockhart and Martinelli
Comprehensive process model of flare relief systems
Case studies of different configurations and operating conditions
Customized detailed reports on relief systems
Client Business Challenge
Solution Client Results/Benefits
Value: Safe plant operation and efficient regulatory compliance
Typical 5-20% capital cost savings
Safe operation of the plant in all operating conditions
Regulatory compliance requires full documentation
Design of new relief system
BP Texas City Refinery used VISUAL FLOW for Relief System Modeling in this corrective investigation compliance
Benefits
Divider Slide HEXTRAN
Heat exchanger simulator for design, rating, operational analysis, &
optimization of single exchangers or heat exchanger networks
HEXTRAN Benefits • Improving Operational Performance
– Reconcile plant data with multivariable data regression
– Minimize utility usage with split flow optimization
– Optimize cleaning cycles with cleaning case studies
– Improve heat transfer coefficients with exchanger rating and design
• Increasing Network Efficiency
– Calculate theoretical heat recovery with targeting
– Calculate optimal network with synthesis
– Analyze extra heat transfer area with area payout optimization
– Determine equipment inefficiencies with exchanger rating
• Improving Energy Utilization
– Improve column separation, upgrade product quality or quantity
– Increase overall plant throughput
– Improve equipment design, tower packing
Benefits
• Safer designs and operation
• Faster regulatory documentation and compliance
• More efficient flare network modeling
• Reduced capital cost
• Reduced operating cost
• Typical savings 5-20% of capital cost
PES & PRO/II Summary
PES
Add-on Option Modules
SIM4Me Portal,
RateFrac®,
BatchFrac®,
Electrolyte module,
Batch Module,
Polymer Module,
AMSIM®,
Polymer Electrolyte Fuel Cell
PRO/II
HEXTRAN
INPLANT
Visual Flow
DATACon
SIM4ME Translators
HYSYS® Translator
• Import HYSYS XML files for
version HYSYS 3.0 and higher
• Functions directly within
PRO/II
• Standard feature of PRO/II
Aspen Plus® Translator • Converts an Aspen Plus input
file into a PRO/II input file
• Separate stand-alone
application
• Not commercially available yet
Beta
HYSYS® and Aspen Plus® are registered trademarks of Aspen Tech.
V1
S1
S2
S3
S4
SO4
SO5
SO6
V3
V4
V5
F1
SI2
S10 S11
S12 S13
S14 S15
S16
SO9
SO10
SO11
M2 V6
S17
S18
S19
S20 S21
PRO/II Model
Dynsim
ROMeo
Virtual Intermediate
Common Data Model
Divider Slide Upstream Design Licenses
Upstream Optimization Suite
PIPEPHASE® Steady state, multiphase flow simulation for rigorous
modeling of oil & gas production, networks, and
pipeline systems.
NETOPT® Nonlinear optimization of oil and gas production
analysis and integrated full-field modeling for planning.
TACITE® Multiphase, multi-component simulation of transient
phenomena in pipelines and production operations.
PEMEX
Qatar Petroleum
PDO
ConocoPhillips
ChevronTexaco
ExxonMobil
KOC
KPO
Western Gas
PDVSA
Petrobras
Petronas
PTTEP
Shell
Saudi Aramco
Statoil
Total
AGIP
Anadarko
Exploration & Production
IFP
IMP
Japan National Oil Company
TUFFP
Research
ABB Lummus
Bechtel
Colt Engineering
DAELIM Industrial Co.
Mustang Engineering
Halliburton
Fluor
Foster Wheeler
Granherne
Jacobs Engineering
JGC
Wilbros Engineering
Parsons
Raytheon
SKEC
Stone & Webster
Technip
Toyo Engineering
Engineering Firms
Worldwide UOS customers include…
And more…
Calculation Segment
• Segment by segment method
• Fluid properties are calculated at Tavg and Pavg
• Pipephase calculates flow pattern, phase behavior, heat transfer, and
pressure drop
Fluid & Heat Out POut,TOut
Fluid & Heat In
PIn,TIn Angle
Broad Applications
46
PHASE ENVELOPE PH1
0
400
800
1200
1600
2000
-150 -100 -50 0 50 100
Temperature, F
Pre
ssu
re,
PS
IA
Crit ical Point
Sat urat ed Liquid
Sat urat ed Vapor
Sat urat ed
Vapor15% Liq. 10% Liq. 5% Liq.
Undisturbed
Two- Phase
Flow Zone
Flow
Re-established
Two-Phase Flow Liquid Slug Zone
Source Sink
Sink
? ?
Source
Well 1 Well 2
(with gaslift)
Production Fluid
(oil/water/gas)
Surface
Reservoir
Welbore Analysis
Welbore Analysis
Sphering (Pigging)
Welbore Analysis
Pipeline Analysis
Other Applications
Off-Shore Oil Field
Graphical Overview
49
Excel output
50
Divider Slide
DYNSIM
DESIGN to TRAINING One model for the plant lifecycle
PROCESS DESIGN
DCS CONFIGURATION
INITIAL START
PLANT OPERATION
Validate Design
Checkout Controls
Train Personnel
Improve Performance
1 2 3 4
Project Phase 1: Plant Design Dynamic Simulation Benefits
•Reduce equipment cost through reduced overdesign •Verify safety of relief and flare systems •Validate controls such as compressor anti-surge •Analyze operability for highly integrated plants
PROCESS
DESIGN
DCS
CONFIGURATION
INITIAL
START
PLANT
OPERATION
Validate Design
54
Combined Engineering and Instructor GUI
Malfunctions
Trends
Initial Conditions and Backtracks
Interactive Control
Custom Widgets
Model Library
Cross Referencing
Data Historian
Thermodynamics
Scenarios
Trainee Performance Monitoring (TPM)
Engineering/Model Building
OTS Instructor Station
Both Engineering and OTS
Administrator, Engineer, Instructor, and Operator Environments
Comprehensive Model Libraries
IPS Confidential
Power Equipment Process Equipment
Controls Electrical
Utilities
design
optimize
operate Summary Complete Lifecycle…
Process Design
Safety Analysis
design
optimize
operate Summary Complete Lifecycle…
Process Design
Safety Analysis
HAZOP
Relief
Startup/Stutdown
design
optimize
operate Summary Complete Lifecycle…
Process Design
Safety Analysis
Control Strategy Selection
design
optimize
operate Summary Complete Lifecycle…
Process Design
Safety Analysis
Control Strategy Selection
Plant Control System Check-Out
design
optimize
operate Summary Complete Lifecycle…
Process Design
Safety Analysis
Control Strategy Selection
Plant Control System Check-Out
Operator Training OTS
Process Design
Safety Analysis
Control Strategy Selection
Plant Control System Check-Out
Operator Training OTS
Plant Improvements
design
optimize
operate Summary Complete Lifecycle…
© 2010 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.
Thank You!
IOM Confidential