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Invensys and the Invensys logo are trade marks of Invensys plc 25 March, 2010 Invensys proprietary & confidential Slide 1

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Page 1: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Invensys and the Invensys logo are trade marks of Invensys plc25 March, 2010 Invensys proprietary & confidentialSlide 1

Page 2: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

© 2009 Invensys. All Rights Reserved.The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.

© Invensys 25 March, 2010Invensys proprietary & confidential

Asset Management:Instrument- & Plant Asset Management, Condition Monitoring

Productie Proces Automatisering dag 2010

Rogier van DijkInvensys IOM11 March, 2010

Page 3: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Agenda

• What is Asset Management?

• Instrument Asset Management

Invensys proprietary & confidential

Page 4: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

What is Asset Management?

Asset management in plant automation is a means to realise higher plant availability and improved operating efficiency, reducing Total Life Cycle Cost.

Page 5: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Summary

• Foundation Fieldbus and open-system-architectures is the best diagnostics platform to achieve optimisedasset management.

• Advanced/process diagnostics in FF devices is vendor-selectively available; products are improving rapidly.

• Ongoing in-house test programme focuses on improving the diagnostic coverage.

• Maintenance organisation needs to be trained to exploit new asset management tools

• Maintenance organisation needs to adopt new work procedures exploiting condition based monitoring

Page 6: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Asset Management Interpretations

Financial Sector:

Trying to find the best mix of capital growth and interest

Equipment Maintainers & Software Vendors:

A more sellable way of saying: “Better and more business-focused maintenance.”

Plant Owners & Operations:

Description for the activities to sustain assets, plant infrastructure, associated facilities & Personnel

Other Industry Sectors:

Asset Management Interpretations & Tools vary depending on the focus of the sector Never on the Purpose

Invensys proprietary & confidential

Page 7: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Asset Excellence

Maximizing enterprise profitability by balancing effectively availability and utilization of all assets:

• Physical, People and Process

5 Components:

• Physical Asset

• Human Assets

• Financial Assets

• Intangible Assets

• Knowledge & Information Assets

• Physical Asset Excellence:

• Pro-actively and holistically maximizing the value returned from the physical assets and asset sets of the enterprise.

Invensys proprietary & confidential

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Business Wide Asset Management

Information / Knowledge

Assets

Intangible Assets

Financial Assets Human Assets

•Communication

•Work Force

•Knowledge

•Experience

•Leadership

•Cash

•Life Cycle costs

•Capital Investment

•Operating Costs

•Raw Materials

•Stock

•Condition

•Performance

•Costs

•Opportunities

•Work Management

•Reputation

•Image

•Moral

•Constraints

PhysicalAssets

Ref:- PAS55 IAMS

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Physical Asset Excellence Components

• There is an increased demand to better manage ALL the assets in an organization

• Strong push to increase production capacity, at a reduced cost, and with a positive affect on safety and the environment

Instruments

Critical Equipment

ProcessingEquipment

Control and Safety Systems

Invensys proprietary & confidential

Page 10: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Base Component

§ Instrument Asset Management• Focused on the intelligent device layer in the plant

• Instrument Diagnostics tools

• Instrument built in health diagnostics

• Diagnostics as close to the field as possible

Invensys proprietary & confidential

Page 11: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Field Device Manager

• Toolset to configure, commission, maintain, and diagnose Field devices

• Its user interfaces and diagnostic capabilities provide the means to increase uptime, increase performance, and lower maintenance costs of field devices

• Support a variety of technologies like dd, EDDL and FDT

Invensys proprietary & confidential

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Field Device Manager

Configuration

Commissioning

Invensys proprietary & confidential

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Systems should support BOTH Enhanced Device Descriptions and FDT DTMs

WIB Technology Report

Page 14: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Base Component

§ Control Asset Management• System Diagnostics tools

• Built in health diagnostics

• Diagnostics as close to field as possible

Invensys proprietary & confidential

Page 15: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Extended Component

§ Condition Monitoring • For most clients, this is isolated to

simple/single point information from a connected device

• Temperature, vibration, fluid analysis, flow

• More powerful capabilities with analytic and predictive components limited to large rotating equipment

Invensys proprietary & confidential

Page 16: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Extended Component

§ Condition Management• Take condition monitoring information and

contextualize to the enterprise

• Managing workflows

• Advanced Applications

Invensys proprietary & confidential

Page 17: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Closed Loop Workflow Management: Using a Condition Manager

Invensys proprietary & confidential

Page 18: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Optional Component

§ EAM (Enterprise Asset Management)

• Systematic and coordinated activities and practices to dispatch, manage and track all maintenance and materials management activities on production assets to support maintenance & reliability strategies

Invensys proprietary & confidential

Page 19: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Optional Component

§ Asset Performance Management

• Real-time profit optimization

• Real-time business intelligence

• Enterprise Control

Invensys proprietary & confidential

Page 20: Invensys and the Invensys logo - Fhi · Invensys and the Invensys logo 25 March, 2010 are trade marks of Invensys plc Slide 1 Invensys proprietary & confidential

Right View:- Setting Job Priorities

•View based on client.•Colour determines variance from KPI.•Drill down to extract more information

Invensys proprietary & confidential

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Right Knowledge: Prognosis.

Fault diagnosis and severity level

Condition assessment report

Action urgency

Motor or generator dataAdvanced

analysis

Energy and power quality information

Invensys proprietary & confidential

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Conclusions

• There is more than Instrument Asset Management• Increased Industry Focus on Asset Management • Technology can be an enabler• It is not only around technology, it is also around:

–Training–Workflows–Procedures–Buy-in

Invensys proprietary & confidential

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Questions?

Invensys proprietary & confidential

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Invensys and the Invensys logo are trade marks of Invensys plc25 March, 2010 Invensys proprietary & confidentialSlide 24