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Invensys and the Invensys logo are trade marks of Invensys plc25 March, 2010 Invensys proprietary & confidentialSlide 1
© 2009 Invensys. All Rights Reserved.The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.
© Invensys 25 March, 2010Invensys proprietary & confidential
Asset Management:Instrument- & Plant Asset Management, Condition Monitoring
Productie Proces Automatisering dag 2010
Rogier van DijkInvensys IOM11 March, 2010
Agenda
• What is Asset Management?
• Instrument Asset Management
Invensys proprietary & confidential
What is Asset Management?
Asset management in plant automation is a means to realise higher plant availability and improved operating efficiency, reducing Total Life Cycle Cost.
Summary
• Foundation Fieldbus and open-system-architectures is the best diagnostics platform to achieve optimisedasset management.
• Advanced/process diagnostics in FF devices is vendor-selectively available; products are improving rapidly.
• Ongoing in-house test programme focuses on improving the diagnostic coverage.
• Maintenance organisation needs to be trained to exploit new asset management tools
• Maintenance organisation needs to adopt new work procedures exploiting condition based monitoring
Asset Management Interpretations
Financial Sector:
Trying to find the best mix of capital growth and interest
Equipment Maintainers & Software Vendors:
A more sellable way of saying: “Better and more business-focused maintenance.”
Plant Owners & Operations:
Description for the activities to sustain assets, plant infrastructure, associated facilities & Personnel
Other Industry Sectors:
Asset Management Interpretations & Tools vary depending on the focus of the sector Never on the Purpose
Invensys proprietary & confidential
Asset Excellence
Maximizing enterprise profitability by balancing effectively availability and utilization of all assets:
• Physical, People and Process
5 Components:
• Physical Asset
• Human Assets
• Financial Assets
• Intangible Assets
• Knowledge & Information Assets
• Physical Asset Excellence:
• Pro-actively and holistically maximizing the value returned from the physical assets and asset sets of the enterprise.
Invensys proprietary & confidential
Business Wide Asset Management
Information / Knowledge
Assets
Intangible Assets
Financial Assets Human Assets
•Communication
•Work Force
•Knowledge
•Experience
•Leadership
•Cash
•Life Cycle costs
•Capital Investment
•Operating Costs
•Raw Materials
•Stock
•Condition
•Performance
•Costs
•Opportunities
•Work Management
•Reputation
•Image
•Moral
•Constraints
PhysicalAssets
Ref:- PAS55 IAMS
Physical Asset Excellence Components
• There is an increased demand to better manage ALL the assets in an organization
• Strong push to increase production capacity, at a reduced cost, and with a positive affect on safety and the environment
Instruments
Critical Equipment
ProcessingEquipment
Control and Safety Systems
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Base Component
§ Instrument Asset Management• Focused on the intelligent device layer in the plant
• Instrument Diagnostics tools
• Instrument built in health diagnostics
• Diagnostics as close to the field as possible
Invensys proprietary & confidential
Field Device Manager
• Toolset to configure, commission, maintain, and diagnose Field devices
• Its user interfaces and diagnostic capabilities provide the means to increase uptime, increase performance, and lower maintenance costs of field devices
• Support a variety of technologies like dd, EDDL and FDT
Invensys proprietary & confidential
Field Device Manager
Configuration
Commissioning
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Systems should support BOTH Enhanced Device Descriptions and FDT DTMs
WIB Technology Report
Base Component
§ Control Asset Management• System Diagnostics tools
• Built in health diagnostics
• Diagnostics as close to field as possible
Invensys proprietary & confidential
Extended Component
§ Condition Monitoring • For most clients, this is isolated to
simple/single point information from a connected device
• Temperature, vibration, fluid analysis, flow
• More powerful capabilities with analytic and predictive components limited to large rotating equipment
Invensys proprietary & confidential
Extended Component
§ Condition Management• Take condition monitoring information and
contextualize to the enterprise
• Managing workflows
• Advanced Applications
Invensys proprietary & confidential
Closed Loop Workflow Management: Using a Condition Manager
Invensys proprietary & confidential
Optional Component
§ EAM (Enterprise Asset Management)
• Systematic and coordinated activities and practices to dispatch, manage and track all maintenance and materials management activities on production assets to support maintenance & reliability strategies
Invensys proprietary & confidential
Optional Component
§ Asset Performance Management
• Real-time profit optimization
• Real-time business intelligence
• Enterprise Control
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Right View:- Setting Job Priorities
•View based on client.•Colour determines variance from KPI.•Drill down to extract more information
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Right Knowledge: Prognosis.
Fault diagnosis and severity level
Condition assessment report
Action urgency
Motor or generator dataAdvanced
analysis
Energy and power quality information
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Conclusions
• There is more than Instrument Asset Management• Increased Industry Focus on Asset Management • Technology can be an enabler• It is not only around technology, it is also around:
–Training–Workflows–Procedures–Buy-in
Invensys proprietary & confidential
Questions?
Invensys proprietary & confidential
Invensys and the Invensys logo are trade marks of Invensys plc25 March, 2010 Invensys proprietary & confidentialSlide 24