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Presentation Presented by: JACK O’LEARY Head of Business Development, Mainland Europe

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Page 1: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Presentation

Presented by:

JACK O’LEARY Head of Business Development, Mainland Europe

Page 2: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Presentation overview

• Introduction

• Project Controls

• Technical Capability

• Safety & Quality

• Accreditations and Awards

• Why Dornan

Page 3: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

INTRODUCTION

Page 4: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

1966: Edward Dornan & Co (Engineers) Ltd was founded in Belfast in 1966 to serve the chemical and petrochemical industries in Northern Ireland.

1974: The company moved operations to the Republic of Ireland and opened electrical and mechanical divisions.

1994: The Kentech Group was established and acquired Edward Dornan & co (Engineers) Ltd. The Irish operation was renamed Dornan Engineering Ltd.

2005: The directors of Dornan Engineering Ltd, Brian Acheson, Oliver Lonergan and Chris McGovern, completed a management buy-out of the company.

2008: Dave Dukelow, Paul Flynn, Derek Duffy and Liam Flynn joined the Board of Dornan Engineering Ltd to consolidate the senior management.

2014: David Myers appointed to the Board.

History

Board of Management Back; David Myers, Dave Dukelow, Liam Flynn, Paul Flynn, Chris McGovern Front; Derek Duffy, Oliver Lonergan, Brian Acheson (CEO)

Page 5: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Adding Value • Proven track record throughout Europe;

• Focussed on CAPEX projects;

• Proven Project management and Execution Capability;

• Track record in delivering major contracts involving field man-hours

500,000 with ZERO LTI’s;

• Engineering, Procurement and Construction Capability

• Projects in The Netherlands, Belgium and Germany, Sweden, UK and Ireland

• Proven experience across diverse range of industrial sectors including Petrochemical

and Energy

• Financial strength

• Direct involvement from company owners

• Reputation for Performance

Page 6: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Cork, Ireland

Dublin, Ireland

London, UK

Manchester, UK

Hilden, Germany

Berchem, Belgium

Project Locations:

• Ireland

• Germany

• UK

• Belgium

• Netherlands

• Sweden

Office Locations

Page 7: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Financial Statement

Year Ended Euro

2013 €145 Million

2012 €105 Million

2011 €74 million

Company Information: • Company Reg. No.: 212757 • VAT Reg. No.: IE8212757M Insurances: • Public Liability: €15,000,000 • Employers Liability: €33,000,000 • Contractors Liability: €10,000,400 • Professional Indemnity: €12,000,000

Page 8: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Company Organisation DORNAN ENGINEERING LTD

Brian Acheson / Oliver Lonergan / Chris McGovern / Paul Flynn / Liam Flynn / Dave Dukelow / Derek Duffy

OLIVER LONERGAN Managing Director

ROBERT FEAHENY Quality Manager

OWEN O’BRIEN EHS Manager

DEREK DUFFY Operations Director UK

BILLY MURPHY Commercial Manager

PROJECT TEAMS

BARRY O’HEA Procurement Manager

PAUL NOLAN Financial Accountant

CHRIS McGOVERN Commercial Director

PAT FINN Finance Manager

SABRINA LONERGAN Financial Accountant

MAIREAD COLLINS Human Resources

TRIONA O’CONNOR Procurement

PATRICIA HENNESSY Procurement

JOHN PHILIPS HR Manager

SHAY McGAURAN UK

MARKETING TRACEY DINNEEN Marketing Coordinator / Corporate Administrator

JACK O’LEARY Europe

JOE CONWAY Ireland

DAVE DUKELOW Operations Director

TOM CREMIN Commercial Manager

PROJECT TEAMS

PAUL FLYNN Operations Director

MARK GIBSON Commercial Manager

PROJECT TEAMS

LIAM FLYNN Mechanical Engineering Director

MECHANICAL ESTIMATORS

STEPHEN O’REGAN Electrical Estimating Manager

ELECTRICAL ESTIMATORS

KATE MOYLAN Business Development Coordinator

CLAIRE WATERMAN EHS Administrator

ROD FRETWELL Industrial UK

STEPHAINE MADDEN Human Resources

Page 9: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Manpower 2014

DISCIPLINE 2011 2012 2013 2014

General Management 8 10 12 13

Project Management/

Engineering 58 62 68 70

Administration 24 26 33 35

Supervision 55 61 71 75

Mechanical 101 144 158 172

Electrical & Instrumentation 268 288 302 358

Apprentices 50 58 65 65

General Operatives 10 12 15 15

TOTAL 574 661 724 803

Page 10: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Disciplines

Sectors

Mechanical

Instrumentation

Electrical

Commercial Datacentres Infrastructure Life Science Industrial Power

Page 11: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT EXPERIENCE

Page 12: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Experience - Power

PROJECT: RWE PEMBROKE POWER STATION ALSTOM Location: UK Value: €35,000,000

Project Description Main Electrical Contract for the Pembroke Power Station for the installation of 5 No. CCGT Turbines. Also contracted to carry out the HVAC installation. Scope of Works: • Installation of 5 No. Sets of IPBS each 370 metres long. • Installation of 5 No. step up transformers 515MVA each. • Installation of 20 No. auxiliary transformers. • Installation of 5 No. station service transformers 34MVA

each. • Installation of Generator circuit breaker. • Installation of MV and LV switchgear modular containerised

units.

• Installation of ladder and cable tray. • Installation of 400KV lead sheathed cable and end termination

support • structures into the national grid switchyard. • Installation and termination of 1.2 million metres of cables for

Electrical, Instrument and Control and CCTV. • Installation of 5 No. standby diesel generators.

Page 13: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: TICONA TIGER Relocation LOCATION: Hoechst, Frankfurt, Germany VALUE: €40,000,000

Project Description Ticona was located at Kelsterbach beside Frankfurt Airport and were looking to relocate to the Hoechst Industrial Site which is approx. 10KM away. The area/locations of the Hoechst site where Dornan worked on were:

• Trioxane

• Polymerization

• Flake Silos

• Compounding

• Celstran

• Utilities and Off Sites

Project Experience - Industrial

Scope of Works included: • Instruments - Installation of non in line, calibrate & loop check. • Remote Control Units(RCU’s) & Safety Switches - Supply &

Installation. • Emergency Stops. • Instrument Cable - Supply & Install the cable and terminations. • Instrument Junction Boxes and miscellaneous - supply & install. • Instrument Engineered Equipment - Installation of DCS panels,

supply & install fibre optic panels and marshalling panels.

Page 14: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: DOW CHEMICALS COGEN PROJECT FOSTER WHEELER ITALIANA LOCATION: Germany VALUE: €5,000,000

Project Description Electrical & Instrumentation Works on the SET - CoGen project at the Dow Stade plant near Hamburg, Germany. Foster Wheeler Italiana is the overall EPCM contractor for the project.

The new Cogeneration power plant is an integral part of Dow Stade Energy Transformation (SET) Program for their Petrochemical facility. The plant consists of power and steam generating facilities and includes three GTG’s (Gas Turbine Generator) - HRSG (Heat Recovery Steam Generator) trains and one Steam Turbine Generator as well as interconnecting auxiliary facilities. It will have a capacity of 150 Megawatts of power and associated cogenerated steam. Dornan is the main Electrical and Instrumentation contractor for the project and our scope relates primarily to the three Heat Recovery Steam Generators areas and to the associated Balance of Plant. This is a significant award for Dornan and represents our first contract with both Dow and Foster Wheeler Italiana. The project continues our presence in the German petrochemical market following the recent completion of the Ticona project in Frankfurt with Fluor.

Project Experience - Industrial

Page 15: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: WEST SUSSEX WASTE TO ENERGY PLANT BIFFA / M+W Location: UK Value: €14,000,000

Project Description

Dornan was awarded the M&E services on this £1bn plus Biffa project for West Sussex County Council. Biffa is to construct an MBT facility next to its Brookhurst Wood landfill site near Horsham, in the north of the County. The new facility will divert up to 80% of the residual waste from landfill and will save the Council around £300 million over the life of the Contract.

Construction of this energy from waste plant will have the capacity to process 90,000 tonnes of residual waste per annum and produce up to 3.5MWe electricity, enough to power 7,000 homes. This project will also have a facility to manage refuse derived fuels (RDF) from other processes, such as mechanical biological treatment. The plant will use anaerobic digestion technology.

Scope Of Works: Electrical : • Complete Cable Containment system. • Complete LV Power installation including Testing. • Complete Process Cabling installation & Testing. • Lighting & General Services Installation. • CCTV System. • UPS Installation. Mechanical: • Heating Installation. • Cooling Installation. • Ventilation Installation. • Rain Water Harvesting System. • Water Services Installation.

Project Experience - Power

Page 16: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: Great Island CCGT SSE LOCATION: Ireland VALUE: €5,800,000

Project Description:

SSE is currently constructing a 460MW CCGT (combined cycle gas turbine) at Great Island, Co. Wexford, which is expected to be commissioned in 2014. When completed, it will replace the existing 240MW fuel oil unit at the site significantly reducing carbon emissions in Ireland. The modern and efficient gas-fired power plant will feature a 460MW Mitsubishi generation plant and has consents for gas and grid connections.

Dornan have been awarded the process electrical installation on this project.

The scope of work includes the placing and assembly of all major electrical equipment outside of the generator train, this includes erection and assembly of IPB, raceways, drawing and termination of cables, placing of electrical and DCS panels, hook-up of instrumentation. Pre testing and pre commissioning of installed equipment.

The project reached a major milestone on the 16th of November when Eirgrid energised the GSUT from the 220kV national grid.

Project Experience - Industrial

Page 17: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: TATA Steel LOCATION: Port Talbot, Wales VALUE: €19,000,000

Project Description Dornan won three separate contract packages in regard to the replacement of Blast Furnace No.4 at Port Talbot:

• Substation Works;

• HiLine Works; and

• BF4 modular works.

Dornan one of the largest contractors on the project operating on a 24hr/7day basis.

The Project was within a live steel plant and one of the largest projects in the UK 2012-2013. Labour on the project peaked at 285 and we expect to extend 200k man-hours on the project.

Project Experience - Industrial

Scope of Work: • Installation of primary and secondary containment; • Installation of MV/LV/ELV cables; • Installation of instrumentation trunk cables; • Installation of pneumatic and process hook-ups; • Installation of MV and LV switchgear; • Installation of instrument JB’s; • Installation of instrumentation; • Installation of lighting / general services; • Installation of motive power; • Testing and loop checking

Page 18: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Experience - Pharmaceutical

PROJECT: MSD LOCATION: Oss, Netherlands VALUE: €5,000,000

Project Description

At the MSD site in Oss, Dornan Engineering have be awarded the contract for the Project

Implannon NXT and re-location Nuvaring activities”.

The scope of which includes the design, construction, supply and Installation of HVAC

and Black Utilities, Compressed air and Sprinkler System.

At the MSD site in Oss, The Netherlands, several contraceptive products are manufactured in the CO building. Two of those products are Implanon NXT and NuvaRing. It is expected that the demand for the Implanon NXT product will increase substantially in the next years. As a result a project has been initiated to increase the Implanon NXT production capacity in the existing SPD-1 wing of the CO-building. Since currently the SPD-1 wing houses among other things some of the process steps to manufacture the NuvaRing product these process activities need to be relocated to another location within the CO building.

Additionally the SPD 1 wing accommodates milling equipment for the Solids department which also needs to be relocated within the building. The engineering design for the Implanon Suite is performed by Jacobs Engineering (Cork office). The conceptual engineering design for the Nuvaring Suite is performed by Tebodin Netherlands, and the detailed design is performed by Dornan Engineering. The construction scope of the contract includes both new install and re-location of existing services. In an environment which has seen several owners, Dornan Engineering have surveyed and fingerprinted existing services, re-producing P&IDs for the new phases of work and identifying dependencies and implications to the larger MSD plant.

The project is characterized as time driven.

Page 19: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: ABBOTT BIOLOGICALS LOCATION: WEESP, NETHERLANDS VALUE: €5,500,000

Project Description Greenfield biogicals plant upgrade and Plant Expansion involving new production and laboratory facilities.

Scope of Works

Dornan’s scope covers the complete HVAC, Utility Piping and Electrical Services on this fast track project. Our scope covers detailed engineering, clash checking and procurement for all three disciplines. The contract was awarded to Dornan in March 2012 with completion scheduled for September 2012. Dornan’s ability to deliver and coordinate all three packages of work was a key factor in our selection as well as our previous working experience with Abbott.

M+W Group is responsible for overall Engineering, Procurement and Project Management.

Project Experience – Pharmaceutical

Page 20: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: GSK LOCATION: Coleford, UK VALUE: €8,000,000

Project Description Mechanical, HVAC & Electrical installation to the new bottle production plant for GlaxoSmithKline (GSK), Coleford.

Scope of Works included: Mechanical • HVAC Air Handling Units & associated ducting systems including

a very low RH air supply to the moulding heads on the bottle moulding machines;

• Installation of Steam & Condensate pipework linking into an existing steam boiler house, soon to be linked to a new CHP Plant;

• Installation of CHW pipework and Condenser pipework for Adsorption chillers to Hybrid Cooling Towers;

• Installation of LPHW pipework from a steam to LPHW heat exchanger;

• Domestic Water Pipework; • Air conditioning system to the offices and lab; • Installation of Building Management System and

instrumentation; • Air & waterside commissioning of the above systems; • Commissioning and controlled handover of the systems in a

phased manner as production equipment is installed and brought on-line.

Scope of Works included: Electrical • Install main LV boards; • Install mains cables from the HT transformers to the LV boards; • Install sub-distribution boards and all cabling from the LV boards; • Install all power cabling to the HVAC plant; • Install all small power; • Install LV power to moulding plant; • Install all data cabling and data installation; • Install fire alarm and interface with the existing factory alarm, HVAC

controls and moulding machines and conveyor system; • Earthing installation; • Lightening protection installation; • Security system.

Project Experience - Industrial

Page 21: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: LOUGHREE POWER STATION FOSTER WHEELER Location: Ireland Value: €5,800,000

Project Description: Supply, Installation & Testing of HVAC, Mechanical, Electrical and Instrumentation Control Systems in the new Greenfield 100MW Peat Burning Power Station. Scope Of Works: • General Services Power Systems • Lightening Protection Systems • Fire Alarm System • Intruder Alarm System CCTV Systems • Site Temporaries Installations • Lighting Systems • Service Maintenance Power Systems • Voice & Data Systems

Project Experience - Power

Page 22: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: WEST OFFALY POWER STATION FOSTER WHEELER Location: Ireland Value: €7,000,000

Project Description: Supply, Installation & Testing of HVAC, Mechanical, Electrical and Instrumentation Control Systems in the new Greenfield 150 MW Peat Burning Power Station. Scope Of Works: • Lighting Systems • Fire Alarm System • Intruder Alarm System • Service Maintenance Power Systems • General Services Power Systems • Voice & Data Systems • Lightening Protection Systems • CCTV Systems • Site Temporaries Installations

Project Experience - Power

Page 23: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: WHITEGATE IPP POWER STATION BORD GÁIS / GAMA POWER LOCATION: Cork, Ireland VALUE: €10,000,000

Project Description Electrical, instrumentation and HVAC installation on the 450mw combine cycle gas turbine PowerStation. Scope of Works : Electrical: • Assembly & installation of the main generator set-up (GSU)

and unit auxiliary transformers (UAT); • Installation of all main and sub main distribution transformers

& switchgear; • Stand by generator, generator circuit breaker; • Installation and testing of all MV and LV cabling; • Cable racks installation located within buildings and within

cable galleries and ducts between buildings; • Installation of the IPB bus duct which links the generator

circuit breaker to the GSU and UAT transformers; • DCS and instrumentation cabling and terminations; • General Services; • Fire alarm; • Lightening protection; • Communications; • Earthing; • Instrument hook ups; • Public address and security systems installation; • Testing, loop checking and commissioning assistance.

Mechanical: • Supply and installation of ductwork, fans, louvers and

air conditioning within the plant

Project Experience - Power

Page 24: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: AUGHINISH ALUMINA Location: Ireland Value: €2,500,000

Project Description: Electrical: The complete Fire Alarm Installation, HVAC Control Installation, & Building Services Installation. On this project Dornan entered into a contract with NEL Power to complete the overall electrical installation as there were Issues on the project in relation to quality and scheduling with the contractors who had commenced the project. HVAC: The complete Mechanical Installation including the ducting and piping installation and testing and commissioning of the full HVAC system for the CHP Plant.

Project Experience - Power

Page 25: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: MSD Schering Plough LOCATION: Netherlands

Project Description: HVAC Services Contract at Schering Plough’s Sterile Upgrade Project in Heist-Op-Den Berg in Belgium. Scope of Works: The project consisted of the extension of Black utilities, steam, condensate, chilled and heating water services to a new penthouse plant room serving the Clients new sterile packaging area. Dornan Engineering designed and provided a 3D model for the proposed HVAC installation as well as installing all ducting, inline components and 4 no. custom designed laminar air flow booths to provide grade A operational areas.

Project Experience - Pharmaceutical

Page 26: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

PROJECT: MSD OSS LOCATION: NETHERLANDS VALUE: €1,000,000

At the MSD site in Oss, Dornan Engineering have be awarded the contract for the Project Implannon NXT and re-location Nuvaring activities”. The scope of which includes the design, construction, supply and Installation of HVAC and Black Utilities, Compressed air and Sprinkler System.

At the MSD site in Oss, The Netherlands, several contraceptive products are manufactured in the CO building. Two of those products are Implanon NXT and NuvaRing. It is expected that the demand for the Implanon NXT product will increase substantially in the next years. As a result a project has been initiated to increase the Implanon NXT production capacity in the existing SPD-1 wing of the CO-building. Since currently the SPD-1 wing houses among other things some of the process steps to manufacture the NuvaRing product these process activities need to be relocated to another location within the CO building. Additionally the SPD 1 wing accommodates milling equipment for the Solids department which also needs to be relocated within the building.

The engineering design for the Implanon Suite is performed by Jacobs Engineering (Cork office). The conceptual engineering design for the Nuvaring Suite is performed by Tebodin Netherlands, and the detailed design is performed by Dornan Engineering.

The construction scope of the contract includes both new install and re-location of existing services. In an environment which has seen several owners, Dornan Engineering have surveyed and fingerprinted existing services, re-producing P&IDs for the new phases of work and identifying dependencies and implications to the larger MSD plant.

The project is characterized as time driven.

Project Experience - Pharmaceutical

Page 27: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Controls

Page 28: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Controls Introduction

• The Project control and oversight ethos at Dornan is characterised by detailed project planning and reporting which has evolved from our origins in the petrochemical and pharmaceutical industry.

• Such Industries demand a structured approach to management if Health & Safety, Quality assurance, vendor management, project control, communication and logistics, exemplified in each of our projects.

Commercial Datacentres Infrastructure Life Science Industrial Power

Page 29: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Controls

At Dornan Engineering we take great pride in delivering quality projects on time and within budget. In order for us to achieve this goal we have developed our own in house tracking systems that closely monitor our key performance indicators in relation to safety, quality, efficiency, value and production. These are some of our key tracking tools.

Programme Our programme will have the required level of detail that will facilitate our engineers to schedule and sequence all activities in a logical manner to allow for the smooth construction and handover of the project. Our programme will: • Identify Critical Path • Be clear and concise • Identify design stages, approval stages, procurement and delivery:

• Equipment Selection • Equipment Approval • Procurement • FAT’s • Delivery

• Identify key milestones: • Building Ready • Installation mechanically complete • Power On • System Test • Integrated Test

“We co-ordinate our programme to take account of all trades so we minimise disruption and allow adequate access. This in turn minimises congestion and improves productivity and reduces the risk of accidents occurring.” Paul Morley Project Manager

Page 30: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Controls: Project Execution Flow Chart

Mobilise Project Management

Team

Order From Client

Set Up Site Compound

Create a 6 week schedule for

early activities

Receipt of IFC Info

Submit Quality Plan for

Approval

Submit Safety Plan for

Approval

Mobilise Labour &

Supervision

Procure Early Materials

Materials Take Offs

Start Site Activities

Punch Out Work as

Activities are Completed

Prepare Detailed Project Schedule

& Agree with Client

Procure Materials After Client Approval

Monitor

Inspect Materials Upon Delivery

Monitor Activities on a weekly basis

Weekly Report

Mock Up Schedule

Monitor

Break Down Activities to

Handover Packs & Create Packs

Monitor

Populate Packs as Work

Progresses

Electrical Test & Loop Testing,

As- Built Drawings

Witness

Present Completed

Work to Client

Handoverof System

M.S for Work Activities

Risk Assessment for Activities

Monitor

- Induction - Audits- Tool Box Talks - Inspections

Full Documentation

& Records

Agree Scope with

Subcontractors

Progress Site Activities

SYSTEM BY SYSTEM HANDOVER QUALITY, EHS, TECHNICAL AND STATUTORY COMPLIANCE PROJECT PLANNING, CONTROL AND OVERSIGHT

Page 31: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Controls: Project Planning, Control and Oversight

The planning, control and oversight of a project is started at an early stage and continues throughout the whole execution of the project. The Project Manager outlines the crucial factors that will determine the execution of the project, creating and logging various documentation in: • Project Schedule (created in Primavera/Asta/Project) • Procurement • Mock Up Schedule

• Pipe work • Cladding • Airline

Mobilise Project Management

Team

Order From Client

Set Up Site Compound

Create a 6 week schedule for

early activities

Receipt of IFC Info

Submit Quality Plan for

Approval

Submit Safety Plan for

Approval

Mobilise Labour &

Supervision

Procure Early Materials

Materials Take Offs

Task Allocation Report

PROJECT PLANNING, CONTROL AND OVERSIGHT

EXAMPLE DOCUMENTATION (LINKS)

• Piping Tracking Report • Index Tracking Report • Team Work Pack • Road Map • Commissioning

Programme Sample Cable

Measure Sheet Quality Plan Piping Tracking Report

Page 32: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Schedule – Programme Tracking – Histrogramme – S- Curve

Page 33: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Planning, Control and Oversight: Implementation of Process

Defined Client Process

Quality Plan Checklist

Mock Ups

Samples

Client Commissioning Reports

Corrective Action Register

Punch List Management

Specifications which frame the process • Site Quality Control and

Measuring of testing Equipment

• Site Quality control Electrical installation

• Inspection and Text Instructions to Vendors

• Punch List Management • Preparation of

Construction Dossier for Mechanical Completion

• Site Material Preservation

Notified Body

Consultant

Client

Dornan

FAT Quality

Assurance Team

SAT

Area by Area Handover

Defect Free Walk down

Progressive System by System Inspection and Test

Quality Assurance interfaces Defect Free Handover

Area Completion and Handover

Address Quality Assurance Goals • Progressive

Snagging of the works

• Early Definition of the procedures for system sign off and handover

• Progressive Completion of as Built Drawings.

• Snag Free Completion

• Defect Free Operation Post Completion

• Project by their nature introduce a team policy / outside organisation into a clients facility for the purpose of completing an installation.

• The Dornan team must work within the clients define quality management system

Page 34: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Detailed weekly site measure • All activities are measured prior to execution and a detailed BOQ is • prepared and costs agreed with the clients cost consultant. A detailed • take off from the drawings is used to project labour resource levels • for the entire project. Each week our supervisors complete a detailed • physical measure of material installed during that period and our • planning engineer completes a plan versus actual target assessment. • This information is incorporated in our weekly report in order to brief • the client on the progress of the project each week and necessary • actions can be taken to avoid programme delays.

Project Controls

Page 35: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Project Controls: System by System Handover, Pre-commissioning & Commissioning

Punch Out Work as

Activities are Completed

Populate Packs as Work

Progresses

Electrical Test & Loop Testing,

As- Built Drawings

Witness

Present Completed

Work to Client

Handoverof System

Full Documentation

& Records

SYSTEM BY SYSTEM HANDOVER

EXAMPLE DOCUMENTATION (LINKS)

Commissioning on all projects is started from the early stages with procedures implemented at day one to handover; resulting in a fully functional project delivered on time and within costs: • Commissioning Program • Plant / System Check Sheets • Commissioning Meetings • Pre-Commissioning • O&M’s • Client Handover

Client System Acceptance Checklist

System demonstration Plant Inspection Form

Equipment Installation Acceptance Sheet

Page 36: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Technical Capabilities

Page 37: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Technical Capabilities

Engineering & Project Applications

Navisworks – 3D design tool

AutoCad / MEP Autodesk Revit

Amtech – Cable Design

Estimating Software

Primavera – Project Management

MS Project 2010

Asta Power Project

MS Visio 2010

Adobe Reader / Professional / Creative Suite 5

MS Windows 7

MS Office 2010

Page 38: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Quality And EHS

Page 39: INTRODUCTION -   · PDF filePresentation overview • Introduction • Project Controls • Technical Capability • Safety & Quality • Accreditations and Awards • Why Dornan

Safety and Quality Overview

Quality A quality facility is one which meets the design intent. Testing throughout the construction phase to ensure that all mechanical, electrical, controls and fire safety systems can meet the client’s performance criteria. Key project deliverables leading to successful commissioning acceptance include: • Quality Inspection sign off’s; • System specific test sheets; • Approved Method Statements; • Ultimate System by System commissioning.

Safety Dornan’s commitment to environment and safety requirements, both Statutory and Client based, goes beyond critical assessment and constant improvement of our own activities.

We regard it as an integral part of our design and construction responsibility. Dornan E&S Department take an Integrated E&S system through from design to construction to commissioning for Clients.

• Response to Client requirements; • Producing Method Statements & Risk

Assessments; • Continual Improvement.

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Safety Overview

• Commitment to IIF Behaviour Based Safety Programme

• Integrated site team approach to safety

• Management Commitment to Safety from the top down

• On-going Training and Re-Training of our staff

• Standard PPE policy on all sites

• Allocation of required resources to ensure Safety systems are fully implemented

• Management involvement on all projects

• Sponsorship of specific Key Projects by Directors

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• Commitment to Quality is a Dornan Core Value

• ISO9001:2008 Quality Management System Accredited since 2006

• Continuous repeat business reflecting the confidence in the Dornan Client base to our Quality Approach and Project Delivery

• Implementation of approved project quality planning and stringent installation review and reporting

• Strong team accountability, interface, support and commitment throughout the project lifecycle

• Director level participation and commitment on all projects

Quality Overview

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Accreditations and Awards

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Major Achievements

Sword of Honour Pembroke Power Station

• Newbury: British Safety Council Award • Mace Project of Year

• Global Environment Award

Eli Lilly Dornan Engineering Global Contractor of the Year

Pfizer Pegasus Project ‘Skanska AB Global Project of the Year’

5 Star Accredited

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Why Dornan

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• Project experience – track record key main contractors.

• Reliable partners experienced in their specialist field.

• A team with a difference, focused on avoiding cost over runs.

• Team ethos of Safety, Quality, Cost & Schedule Control.

• Proactive approach to value engineering.

• Single point of contact resulting in efficient communications.

• Corporate & key management committed to client.

• Availability of Resources' - Management & Labour.

• Proven ability & experience to execute projects.

• Flexible approach to working with clients to find the right solutions.

• Full responsibility taken by Team executive sponsors to deliver a project.

• Commitment to CSR and adding value to the communities in which we work.

Why Dornan

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www.dornan.ie

THANK YOU Contact Details

Jack O’Leary Head of Business Development, Mainland Europe

E: [email protected] M: +353 (0)86 857 2920

2014