introduction of tongil industries company (public)

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Precision and Technology Industries Company Co.,Ltd 2012 Introduction -1-

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Introduction of the TONGIL Industries Company. An overall heavy industry company and a manufacturer diversified in three main business fields, automobile parts(processing and assembly), TONGIL grinding machines (Universal cylindrical, 5 axis CNC, specialized grinding machines), and high precision ball screw products. TIC manufactures heavy industry applications in automobiles, construction vehicles, military vehicles, machine tools, robots and automation, semi-conductor equipments and many more.

TRANSCRIPT

Page 1: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

2012

Introduction

-1-

Page 2: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Table of contents

1. Company Outline2. History3. Capabilities

- Automobile components- Machine tool- Ball Screws

4. Culture

- The way we Think- Operation Policies- Management Systems

5. Automobile Division6. Machine Tool Division7. Ball Screw Division

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Page 3: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

▶▶▶▶ Establishment Aug 1988

▶▶▶▶ President Kil Soo Cho

▶▶▶▶ Business Items Automobile, H/T, Ball Screw, Grinding M/C

▶▶▶▶ Capital USD 2.3million

▶▶▶▶ Sales USD 52 million, 2011

▶▶▶▶ Employees 211

▶▶▶▶ Web site http://www.ticg.co.kr

▶▶▶▶ Location

Head Office & Changwon Plant

642-290 #44-6, Ungnam-Dong, Sungsan-gu,

Changwon-City Gyeongsangnam-do, Korea

Tel : +82-55-213-7300

Fax: +82-55-281-6010

1. Company Outline

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Page 4: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

• 1998 Company Established

• 1992 Capital Increase (approx. 1 million USD)

• 1994 Good company award: by Samsung Heavy Industry

• 1996 Implementation of 100 PPM Quality Innovation Program

• 1997 Zero Disaster Award (Ministry of Labor)• ISO 9002 Certification• 1998 Export to USA, Canada, Taiwan

• QS 9000 Certification (Korea Foundation for Quality)• 1999 3 Million Dollar Contract with Daewoo Co., Ltd (OshKosh)• The Gyeongnam Trader Award (2nd place in province)

• Presidential Award (1 Million Dollar Export)

• 2001 Capital Increase (approx. 8.2 Million USD)

• 2002 ISO 9000 Certification (ball screw)• 2003 Technical Cooperative Agreement with Koyo Machinery (ball screw)• 2004 3 Million Dollar Export Award

• TS16949 Certification

• 2005 First domestic company to implement Face Hobbing Line

• 2006 Merges with Dongyang Co., Ltd and Sun Il Co., Ltd

• 2007 Implementation of 6 Sigma Quality Innovation Program• 10 Million Dollar Export Award

• ISO/TS16949:2002 Certification (Korea Quality Assurance)• 2008 Merges with Chinheung Co., Ltd and Dukheung Co., Ltd

• OEM agreement with Koyo (ball screw)• Changes company name to TIC (TONGIL Industries Co., Ltd) - Currently a division of the

TONGIL GROUP

• 2011 Affiliation with Shinjeong Development Co. (domestic defense industry company)

2. History

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Page 5: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

CAPABILITIES, EXPERTISE

Automobiles Construction DefenseItems

Transmission

& Reducer

Axle

Assembly

3. Capabilities – Automobile Components

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Page 6: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Capabilities, Expertise

CNC Angular 5 Axis Tool GrinderManual H/A

Max. diameter (300mm)X-Axis (370mm)Y-axis (280mm)

Max. rpm (8000 rpm/min.)

Another capability is our strength in building customized machines & special purpose machines based on customer order.

3. Capabilities – Machine Tools

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Page 7: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Capabilities, Expertise

Deflector Series Rolling Series High Lead & End CapTube Series

Technical capability to produce over 900 variety of ball screws.

3. Capabilities – Ball Screw

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Page 8: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

We believe that a healthy and developing long-runner is possible only when it is driven by a result-oriented culture.

1. Our motive and focus is delivering actual, substantial, measurable ‘Results’ for the whole rather than mere per

sonal interest in gaining position or ‘Status’.

2. The 1st rule naturally forms a sense of responsibility to practically perform ‘Accountability’ rather than showing

outward appearance of ‘Popularity’.

3. Being practical requires the origin to be rooted in the facts, thereby derived via procedural information and the

expected final outcome to be honest and transparent. Nothing can be so ‘Certain’ if not ‘Clear’.

Clarity and honesty do not always necessarily bring about ‘Harmony’ when interacting with people and other entiti

es due to different opinions and ‘Conflicting’ perspectives. Yet, these come together and form a new ‘Productiv

e’ idea centering on a common goal and mutual benefit.

1. Organizations and business relationships are composed of diverse manpower and resources. One can never b

e so absolute nor perfect alone within itself. Therefore, ‘Trust’ needs to exist between people and organizations

to reach further perfection of the related individuals and entities and not ‘Invulnerability’ of a particular individ

ual or entity.

4. Culture – The Way we Think

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Page 9: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd 4. Culture – Our Operation Policies

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Page 10: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

We believe that a healthy and transparent system brings more

Effective and Efficient performance.

We are driven by the system but in the end our company culture is driven by the peopl

e who keeps the discipline of the way we

“Think & Are-to-be”, Operation policies and Procedures.

1. Hyperion System – Enterprise Performance Management

2. KPI (Key Performance Index) Evaluation

3. ERP Digital Approval System

4. 6 Sigma Projects (DMAIC)

Cross-check Monitoring System

4. Culture – “Systems” we Drive & are Driven by

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Page 11: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd 5. Automobile Division

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Page 12: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Heavy Duty Truck

Military ISAS

(Independent

Suspension

Axle System)

6 X 4 TYPE

4X4, 6X6, 8X8 TYPE

Snow Blower Vehicle

5-1. Axle Assembly

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Page 13: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Snow Blower Vehicle

Drive-axle and Non-drive axle

User : JAPAN NICHIJO

Export Q’TY : 32sets

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5-1. Axle Assembly

Page 14: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Heavy Duty Truck

6 X 4 TYPE

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5-1. Axle Assembly

Page 15: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Military ISAS

(Independent

Suspension

Axle System)

4X4, 6X6, 8X8 Type

-15-

5-1. Axle Assembly

Page 16: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Automobiles ConstructionDefenseItems

Axle

Assembly

Indonesian Indonesian Indonesian Indonesian MilitaryMilitaryMilitaryMilitaryPindadPindadPindadPindad

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5-1. Axle Assembly

Customers

Page 17: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

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5-2. Transmission & Reducer

Page 18: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Traveling Gear Box

Swing Gear Box

Ring Gear

Planetary Set

Carrier , sun , PL Gear

1nd / 2rd

Motor

Input

Motor

Input

Planetary Set

Carrier , sun , PL Gear

1nd / 2rd

Housing

Gear FC

D700

Pinion Gea

r Shaft

Floating Seal

Angular Ball B

earing

Housing

Case FC

D450

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5-2. Transmission & Reducer

Page 19: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Specification

Torque 1,300[Nm] input shaft

Speed 5,400[rpm] input max.

Lubrication Self contained splash lubrication

Efficiency Over 90[%]

Gear Ratio 2.93 : 1

Dimensions D490 × L350

Shaft Compatible

Weight 68[kg]

Temperature -20℃℃℃℃ ~ 90℃℃℃℃

Humidity Relative Humidity : Below 90[%]

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5-2. Transmission & Reducer

Page 20: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Automobiles ConstructionDefenseItems

Transmission

& Reduction

Gear

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5-2. Transmission & Reducer

Customers

Page 21: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

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6. Machine Tool Division

Page 22: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

GU-32

GU-20GU-35

GU-41 GU-55(65)

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6-1. Universal Cylindrical Grinder (Manual)

Page 23: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

GUN-20 GUN-35

GAN-33 AngularGUN-41

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6-1. Universal Cylindrical Grinder (CNC)

Page 24: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

TG860i

TIC is the first domestic company successful in localization of the 5 Axis CNC Tool Grinder.

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6-2. 5 Axis CNC Tool Grinder

Page 25: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

1,500mm

1,800mm

1,200mm

1,100mm

1,000mm

600mm

500mm

200mm

150mm

400mm

2,500mm

GU-10

GUN-20

GU-20

GU-35

GU-20GU-32

GAN-33

GAN-41

GU-32

GU-35

GU-35

GU-41H

GU-41H

Φ100mm Φ350mmΦ330mmΦ320mmΦ200mm Φ410mm Φ550mm(Swing)

GU-55A

Universal Type

H : Manual

A : Auto GUN-41

3,000mmGUN-55

GU-65A

GUN-65

CNC Type

U : Cylindrical

A : Angular

GUN-35

GU-35

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6-3. Product Range

Page 26: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Before

After

grey 5Y 6/1

bed : black grey 9.0GY 6.6/0.4, upper : light grey 9.4B 4.4/0.3

cabinet : black, 5PB 3.0/0.4

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6-4. New design

Page 27: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

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7. Ball Screw Division

Page 28: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Classification Specification Grade Photo

Rolled Type

Ball Screw

Shaft Dia. 20~25 C7~C10

Shaft Dia. 32~40 C7~C10

Shaft Dia. 50 C7~C10

Precision Type

Grinding

Ball Screw

Shaft Dia. 20~25 C5

Shaft Dia. 32~40 C5

Shaft Dia. 50~63 C5

Shaft Dia. 80 > C5

Shaft Dia. 20~25 C3

Shaft Dia. 32~40 C3

Shaft Dia. 50~63 C3

Shaft Dia. 80 > C3

Special Type(TM) Shaft Dia. 20~40 C7~C10

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7. Major Products

Page 29: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Name Injection molder Ball screw

Feature

Use

Market

Achieved 2~3 times longer lifetime vs

existing ball screw, optimized for

heavy load, HLFR8020-R436-C7-721

Electric injection molding machine,

Press hydraulic cylinder

Achieve high efficiency and precision

LSMTRON, DONGSHIN

Press maker

Remark

The rise of energy saving and

environment aspects,

Trend changing from hydraulic

system to ball screw system.

We need to develop the heavy load

ball screw(max 80tons).

Overview Photo

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7-1. Industrial Ball Screw

Page 30: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Name Fork lift Ball screw

Feature

Use

Market

Nut with gear

KOYO OEM

TSF 27.5 8.731-K293-C5-434

Steering devices between the handle

and wheels of fork lift

Search for domestic users

DOOSAN INFRACORE, HYUNDAI

CLARK, TONGMYUNG, SOOSUNG

Remark

NICHU :

Japan's largest fork lift maker

Competitors : NSK(JAPAN)

Overview Photo

Helical

Gear

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7-1. Industrial Ball Screw

Page 31: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

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7. Ball Screws

Customers

Page 32: Introduction of Tongil Industries Company (public)

Precision and Technology

Industries Company Co.,Ltd

Thank you

for your Attention.

Matthew K. Koh

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