introduction of tongil industries company co., ltd (public)

Download Introduction of TONGIL Industries Company Co., Ltd (Public)

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The Tongil Industries Company Co., Ltd ("TIC") is an overall heavy industry company and a manufacturer diversified in three main business fields, grinding machines (Universal cylindrical, 5 axis CNC, specialized grinding machines) branded under the name 'TONGIL', high precision ball screw products, and automobile parts(processing and assembly). TIC manufactures heavy industry applications in automobiles, construction vehicles, military vehicles, machine tools, robots and automation, semi-conductor equipments and many more.

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  • Precision and Technology

    Industries Company Co.,Ltd

    2012

    Introduction

    -1-

  • Precision and Technology

    Industries Company Co.,Ltd

    Table of contents

    1. Company Outline2. History3. Capabilities

    - Automobile components- Machine tool- Ball Screws

    4. Culture

    - The way we Think- Operation Policies- Management Systems

    5. Automobile Division6. Machine Tool Division7. Ball Screw Division

    -2-

  • Precision and Technology

    Industries Company Co.,Ltd

    Establishment Aug 1988 President Kil Soo Cho Business Items Automobile, H/T, Ball Screw, Grinding M/C

    Capital USD 2.3million

    Sales USD 52 million, 2011 Employees 211 Web site http://www.ticg.co.kr Location

    Head Office & Changwon Plant

    642-290 #44-6, Ungnam-Dong, Sungsan-gu,

    Changwon-City Gyeongsangnam-do, Korea

    Tel : +82-55-213-7300

    Fax: +82-55-281-6010

    1. Company Outline

    -3-

  • Precision and Technology

    Industries Company Co.,Ltd

    1998 Company Established

    1992 Capital Increase (approx. 1 million USD)

    1994 Good company award: by Samsung Heavy Industry

    1996 Implementation of 100 PPM Quality Innovation Program

    1997 Zero Disaster Award (Ministry of Labor) ISO 9002 Certification 1998 Export to USA, Canada, Taiwan

    QS 9000 Certification (Korea Foundation for Quality) 1999 3 Million Dollar Contract with Daewoo Co., Ltd (OshKosh) The Gyeongnam Trader Award (2nd place in province)

    Presidential Award (1 Million Dollar Export)

    2001 Capital Increase (approx. 8.2 Million USD)

    2002 ISO 9000 Certification (ball screw) 2003 Technical Cooperative Agreement with Koyo Machinery (ball screw) 2004 3 Million Dollar Export Award

    TS16949 Certification

    2005 First domestic company to implement Face Hobbing Line

    2006 Merges with Dongyang Co., Ltd and Sun Il Co., Ltd

    2007 Implementation of 6 Sigma Quality Innovation Program 10 Million Dollar Export Award

    ISO/TS16949:2002 Certification (Korea Quality Assurance) 2008 Merges with Chinheung Co., Ltd and Dukheung Co., Ltd

    OEM agreement with Koyo (ball screw) Changes company name to TIC (TONGIL Industries Co., Ltd) - Currently a division of the

    TONGIL GROUP

    2011 Affiliation with Shinjeong Development Co. (domestic defense industry company)

    2. History

    -4-

  • Precision and Technology

    Industries Company Co.,Ltd

    CAPABILITIES, EXPERTISE

    Automobiles Construction DefenseItems

    Transmission

    & Reducer

    Axle

    Assembly

    3. Capabilities Automobile Components

    -5-

  • Precision and Technology

    Industries Company Co.,Ltd

    Capabilities, Expertise

    CNC Angular 5 Axis Tool GrinderManual H/A

    Max. diameter (300mm)X-Axis (370mm)Y-axis (280mm)

    Max. rpm (8000 rpm/min.)

    Another capability is our strength in building customized machines & special purpose machines based on customer order.

    3. Capabilities Machine Tools

    -6-

  • Precision and Technology

    Industries Company Co.,Ltd

    Capabilities, Expertise

    Deflector Series Rolling Series High Lead & End CapTube SeriesTechnical capability to produce over 900 variety of ball screws.

    3. Capabilities Ball Screw

    -7-

  • Precision and Technology

    Industries Company Co.,Ltd

    We believe that a healthy and developing long-runner is possible only when it is driven by a result-oriented culture.

    1. Our motive and focus is delivering actual, substantial, measurable Results for the whole rather than mere per

    sonal interest in gaining position or Status.

    2. The 1st rule naturally forms a sense of responsibility to practically perform Accountability rather than showing

    outward appearance of Popularity.

    3. Being practical requires the origin to be rooted in the facts, thereby derived via procedural information and the

    expected final outcome to be honest and transparent. Nothing can be so Certain if not Clear.

    Clarity and honesty do not always necessarily bring about Harmony when interacting with people and other entiti

    es due to different opinions and Conflicting perspectives. Yet, these come together and form a new Productiv

    e idea centering on a common goal and mutual benefit.

    1. Organizations and business relationships are composed of diverse manpower and resources. One can never b

    e so absolute nor perfect alone within itself. Therefore, Trust needs to exist between people and organizations

    to reach further perfection of the related individuals and entities and not Invulnerability of a particular individ

    ual or entity.

    4. Culture The Way we Think

    -8-

  • Precision and Technology

    Industries Company Co.,Ltd 4. Culture Our Operation Policies

    -9-

  • Precision and Technology

    Industries Company Co.,Ltd

    We believe that a healthy and transparent system brings more

    Effective and Efficient performance.

    We are driven by the system but in the end our company culture is driven by the peopl

    e who keeps the discipline of the way we

    Think & Are-to-be, Operation policies and Procedures.

    1. Hyperion System Enterprise Performance Management

    2. KPI (Key Performance Index) Evaluation

    3. ERP Digital Approval System

    4. 6 Sigma Projects (DMAIC)

    Cross-check Monitoring System

    4. Culture Systems we Drive & are Driven by

    -10-

  • Precision and Technology

    Industries Company Co.,Ltd 5. Automobile Division

    -11-

  • Precision and Technology

    Industries Company Co.,Ltd

    Heavy Duty Truck

    Military ISAS

    (Independent

    Suspension

    Axle System)

    6 X 4 TYPE

    4X4, 6X6, 8X8 TYPE

    Snow Blower Vehicle

    5-1. Axle Assembly

    -12-

  • Precision and Technology

    Industries Company Co.,Ltd

    Snow Blower Vehicle

    Drive-axle and Non-drive axle

    User : JAPAN NICHIJO

    Export QTY : 32sets

    -13-

    5-1. Axle Assembly

  • Precision and Technology

    Industries Company Co.,Ltd

    Heavy Duty Truck

    6 X 4 TYPE

    -14-

    5-1. Axle Assembly

  • Precision and Technology

    Industries Company Co.,Ltd

    Military ISAS

    (Independent

    Suspension

    Axle System)

    4X4, 6X6, 8X8 Type

    -15-

    5-1. Axle Assembly

  • Precision and Technology

    Industries Company Co.,Ltd

    Automobiles ConstructionDefenseItems

    Axle

    Assembly

    Indonesian Indonesian Indonesian Indonesian MilitaryMilitaryMilitaryMilitaryPindadPindadPindadPindad

    -16-

    5-1. Axle Assembly

    Customers

  • Precision and Technology

    Industries Company Co.,Ltd

    -17-

    5-2. Transmission & Reducer

  • Precision and Technology

    Industries Company Co.,Ltd

    Traveling Gear Box

    Swing Gear Box

    Ring Gear

    Planetary Set

    Carrier , sun , PL Gear

    1nd / 2rd

    Motor

    Input

    Motor

    Input

    Planetary Set

    Carrier , sun , PL Gear

    1nd / 2rd

    Housing

    Gear FC

    D700

    Pinion Gea

    r Shaft

    Floating Seal

    Angular Ball B

    earing

    Housing

    Case FC

    D450

    -18-

    5-2. Transmission & Reducer

  • Precision and Technology

    Industries Company Co.,Ltd

    Specification

    Torque 1,300[Nm] input shaft

    Speed 5,400[rpm] input max.

    Lubrication Self contained splash lubrication

    Efficiency Over 90[%]

    Gear Ratio 2.93 : 1

    Dimensions D490 L350

    Shaft Compatible

    Weight 68[kg]

    Temperature -20 ~ 90

    Humidity Relative Humidity : Below 90[%]

    -19-

    5-2. Transmission & Reducer

  • Precision and Technology

    Industries Company Co.,Ltd

    Automobiles ConstructionDefenseItems

    Transmission

    & Reduction

    Gear

    -20-

    5-2. Transmission & Reducer

    Customers

  • Precision and Technology

    Industries Company Co.,Ltd

    -21-

    6. Machine Tool Division

  • Precision and Technology

    Industries Company Co.,Ltd

    GU-32

    GU-20GU-35

    GU-41 GU-55(65)

    -22-

    6-1. Universal Cylindrical Grinder (Manual)

  • Precision and Technology

    Industries Company Co.,Ltd

    GUN-20 GUN-35

    GAN-33 AngularGUN-41

    -23-

    6-1. Universal Cylindrical Grinder (CNC)

  • Precision and Technology

    Industries Company Co.,Ltd

    TG860i

    TIC is the first domestic company successful in localization of the 5 Axis CNC Tool Grinder.

    -24-

    6-2. 5 Axis CNC Tool Grinder

  • Precision and Technology

    Industries Company Co.,Ltd

    1,500mm

    1,800mm

    1,200mm

    1,100mm

    1,000mm

    600mm

    500mm

    200mm

    150mm

    400mm

    2,500mm

    GU-10

    GUN-20

    GU-20

    GU-35

    GU-20GU-32

    GAN-33

    GAN-41

    GU-32

    GU-35

    GU-35

    GU-41H

    GU-41H

    100mm 350mm330mm320mm200mm 410mm 550mm(Swing)

    GU-55A

    Universal Type

    H : Manual

    A : Auto GUN-41

    3,000mmGUN-55

    GU-65A

    GUN-65

    CNC Type

    U : Cylindrical

    A : Angular

    GUN-35

    GU-35

    -25-

    6-3. Product Range