introduction of tongil industries company co., ltd (public)
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The Tongil Industries Company Co., Ltd ("TIC") is an overall heavy industry company and a manufacturer diversified in three main business fields, grinding machines (Universal cylindrical, 5 axis CNC, specialized grinding machines) branded under the name 'TONGIL', high precision ball screw products, and automobile parts(processing and assembly). TIC manufactures heavy industry applications in automobiles, construction vehicles, military vehicles, machine tools, robots and automation, semi-conductor equipments and many more.TRANSCRIPT
Precision and Technology
Industries Company Co.,Ltd
2012
Introduction
-1-
Precision and Technology
Industries Company Co.,Ltd
Table of contents
1. Company Outline2. History3. Capabilities
- Automobile components- Machine tool- Ball Screws
4. Culture
- The way we Think- Operation Policies- Management Systems
5. Automobile Division6. Machine Tool Division7. Ball Screw Division
-2-
Precision and Technology
Industries Company Co.,Ltd
Establishment Aug 1988 President Kil Soo Cho Business Items Automobile, H/T, Ball Screw, Grinding M/C
Capital USD 2.3million
Sales USD 52 million, 2011 Employees 211 Web site http://www.ticg.co.kr Location
Head Office & Changwon Plant
642-290 #44-6, Ungnam-Dong, Sungsan-gu,
Changwon-City Gyeongsangnam-do, Korea
Tel : +82-55-213-7300
Fax: +82-55-281-6010
1. Company Outline
-3-
Precision and Technology
Industries Company Co.,Ltd
1998 Company Established
1992 Capital Increase (approx. 1 million USD)
1994 Good company award: by Samsung Heavy Industry
1996 Implementation of 100 PPM Quality Innovation Program
1997 Zero Disaster Award (Ministry of Labor) ISO 9002 Certification 1998 Export to USA, Canada, Taiwan
QS 9000 Certification (Korea Foundation for Quality) 1999 3 Million Dollar Contract with Daewoo Co., Ltd (OshKosh) The Gyeongnam Trader Award (2nd place in province)
Presidential Award (1 Million Dollar Export)
2001 Capital Increase (approx. 8.2 Million USD)
2002 ISO 9000 Certification (ball screw) 2003 Technical Cooperative Agreement with Koyo Machinery (ball screw) 2004 3 Million Dollar Export Award
TS16949 Certification
2005 First domestic company to implement Face Hobbing Line
2006 Merges with Dongyang Co., Ltd and Sun Il Co., Ltd
2007 Implementation of 6 Sigma Quality Innovation Program 10 Million Dollar Export Award
ISO/TS16949:2002 Certification (Korea Quality Assurance) 2008 Merges with Chinheung Co., Ltd and Dukheung Co., Ltd
OEM agreement with Koyo (ball screw) Changes company name to TIC (TONGIL Industries Co., Ltd) - Currently a division of the
TONGIL GROUP
2011 Affiliation with Shinjeong Development Co. (domestic defense industry company)
2. History
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Precision and Technology
Industries Company Co.,Ltd
CAPABILITIES, EXPERTISE
Automobiles Construction DefenseItems
Transmission
& Reducer
Axle
Assembly
3. Capabilities Automobile Components
-5-
Precision and Technology
Industries Company Co.,Ltd
Capabilities, Expertise
CNC Angular 5 Axis Tool GrinderManual H/A
Max. diameter (300mm)X-Axis (370mm)Y-axis (280mm)
Max. rpm (8000 rpm/min.)
Another capability is our strength in building customized machines & special purpose machines based on customer order.
3. Capabilities Machine Tools
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Precision and Technology
Industries Company Co.,Ltd
Capabilities, Expertise
Deflector Series Rolling Series High Lead & End CapTube SeriesTechnical capability to produce over 900 variety of ball screws.
3. Capabilities Ball Screw
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Precision and Technology
Industries Company Co.,Ltd
We believe that a healthy and developing long-runner is possible only when it is driven by a result-oriented culture.
1. Our motive and focus is delivering actual, substantial, measurable Results for the whole rather than mere per
sonal interest in gaining position or Status.
2. The 1st rule naturally forms a sense of responsibility to practically perform Accountability rather than showing
outward appearance of Popularity.
3. Being practical requires the origin to be rooted in the facts, thereby derived via procedural information and the
expected final outcome to be honest and transparent. Nothing can be so Certain if not Clear.
Clarity and honesty do not always necessarily bring about Harmony when interacting with people and other entiti
es due to different opinions and Conflicting perspectives. Yet, these come together and form a new Productiv
e idea centering on a common goal and mutual benefit.
1. Organizations and business relationships are composed of diverse manpower and resources. One can never b
e so absolute nor perfect alone within itself. Therefore, Trust needs to exist between people and organizations
to reach further perfection of the related individuals and entities and not Invulnerability of a particular individ
ual or entity.
4. Culture The Way we Think
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Precision and Technology
Industries Company Co.,Ltd 4. Culture Our Operation Policies
-9-
Precision and Technology
Industries Company Co.,Ltd
We believe that a healthy and transparent system brings more
Effective and Efficient performance.
We are driven by the system but in the end our company culture is driven by the peopl
e who keeps the discipline of the way we
Think & Are-to-be, Operation policies and Procedures.
1. Hyperion System Enterprise Performance Management
2. KPI (Key Performance Index) Evaluation
3. ERP Digital Approval System
4. 6 Sigma Projects (DMAIC)
Cross-check Monitoring System
4. Culture Systems we Drive & are Driven by
-10-
Precision and Technology
Industries Company Co.,Ltd 5. Automobile Division
-11-
Precision and Technology
Industries Company Co.,Ltd
Heavy Duty Truck
Military ISAS
(Independent
Suspension
Axle System)
6 X 4 TYPE
4X4, 6X6, 8X8 TYPE
Snow Blower Vehicle
5-1. Axle Assembly
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Precision and Technology
Industries Company Co.,Ltd
Snow Blower Vehicle
Drive-axle and Non-drive axle
User : JAPAN NICHIJO
Export QTY : 32sets
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5-1. Axle Assembly
Precision and Technology
Industries Company Co.,Ltd
Heavy Duty Truck
6 X 4 TYPE
-14-
5-1. Axle Assembly
Precision and Technology
Industries Company Co.,Ltd
Military ISAS
(Independent
Suspension
Axle System)
4X4, 6X6, 8X8 Type
-15-
5-1. Axle Assembly
Precision and Technology
Industries Company Co.,Ltd
Automobiles ConstructionDefenseItems
Axle
Assembly
Indonesian Indonesian Indonesian Indonesian MilitaryMilitaryMilitaryMilitaryPindadPindadPindadPindad
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5-1. Axle Assembly
Customers
Precision and Technology
Industries Company Co.,Ltd
-17-
5-2. Transmission & Reducer
Precision and Technology
Industries Company Co.,Ltd
Traveling Gear Box
Swing Gear Box
Ring Gear
Planetary Set
Carrier , sun , PL Gear
1nd / 2rd
Motor
Input
Motor
Input
Planetary Set
Carrier , sun , PL Gear
1nd / 2rd
Housing
Gear FC
D700
Pinion Gea
r Shaft
Floating Seal
Angular Ball B
earing
Housing
Case FC
D450
-18-
5-2. Transmission & Reducer
Precision and Technology
Industries Company Co.,Ltd
Specification
Torque 1,300[Nm] input shaft
Speed 5,400[rpm] input max.
Lubrication Self contained splash lubrication
Efficiency Over 90[%]
Gear Ratio 2.93 : 1
Dimensions D490 L350
Shaft Compatible
Weight 68[kg]
Temperature -20 ~ 90
Humidity Relative Humidity : Below 90[%]
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5-2. Transmission & Reducer
Precision and Technology
Industries Company Co.,Ltd
Automobiles ConstructionDefenseItems
Transmission
& Reduction
Gear
-20-
5-2. Transmission & Reducer
Customers
Precision and Technology
Industries Company Co.,Ltd
-21-
6. Machine Tool Division
Precision and Technology
Industries Company Co.,Ltd
GU-32
GU-20GU-35
GU-41 GU-55(65)
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6-1. Universal Cylindrical Grinder (Manual)
Precision and Technology
Industries Company Co.,Ltd
GUN-20 GUN-35
GAN-33 AngularGUN-41
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6-1. Universal Cylindrical Grinder (CNC)
Precision and Technology
Industries Company Co.,Ltd
TG860i
TIC is the first domestic company successful in localization of the 5 Axis CNC Tool Grinder.
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6-2. 5 Axis CNC Tool Grinder
Precision and Technology
Industries Company Co.,Ltd
1,500mm
1,800mm
1,200mm
1,100mm
1,000mm
600mm
500mm
200mm
150mm
400mm
2,500mm
GU-10
GUN-20
GU-20
GU-35
GU-20GU-32
GAN-33
GAN-41
GU-32
GU-35
GU-35
GU-41H
GU-41H
100mm 350mm330mm320mm200mm 410mm 550mm(Swing)
GU-55A
Universal Type
H : Manual
A : Auto GUN-41
3,000mmGUN-55
GU-65A
GUN-65
CNC Type
U : Cylindrical
A : Angular
GUN-35
GU-35
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6-3. Product Range