international tyton joint pipe & fittings...introduction 3 general specifications dimensions and...

2 0 0 5 E D I T I O N866.

DIP.

PIPE

TYTON JOINT® Pipe & FittingsDUCTILE IRON

FOR WATER, WASTEWATER & INDUSTRIAL APPLICATIONS

100 -1600 mm

INTERNATIONAL

2018 EDITION

REVISED 04.18U.S. PIPE TYTON JOINT Pipe & Fittings BRO-091

TYTON JOINT® Pipe & FittingsNSF®

Certified toANSI/NSF 61

P 2866.

DIP.

PIPE

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DUCTILE IRON

INTERNATIONAL

Table of ContentsIntroduction 3

General Specifications Dimensions and Masses 5 Mechanical Testing 7 Coatings, Linings, and Markings 11

TYTON JOINT® Ductile Iron Pipe Description 12 Pipe Assembly 13

Field Cut Pipe 16

TYTON Push On Joint Pipe 18 Dimensions and Masses K7-K8 19 Dimensions and Masses K9 20 Dimensions and Masses K10 21 Dimensions and Masses K11 22 Dimensions and Masses K12 23

Push On Fittings 24 90° - 45° Bends 26 22 1/2° and 11 1/4° bends 27 Duckfoot 90° Bend and Collar 28 All Socket Tee 29 Double Socket Level Invert Tees with Flanged Branch 32 Socket Body with Flanged Tee 33 Double Socket Taper 36 Caps and Plugs 37 Products for Water, Wastewater, and Fire Protection 38




P 3866.

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DUCTILE IRON

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Based in Birmingham, Alabama, U.S. Pipe and Foundry Company, LLC. is America’s leading manufacturer of Ductile Iron pipe, joint restraint products and other products for the water and wastewater industry.

U.S. Pipe operates four manufacturing plants and numerous sales locations throughout the country. These domestic sales offices combined with the International Sales office and their worldwide net-work of sales associates gives U.S. Pipe one of the broadest domestic and international marketing coverages in the industry.

From its beginning in 1899, U.S. Pipe has consistently lead the industry with innovations and product developments.

Centrifugal casting, pioneered by U.S. Pipe, revolutionized the industry. TYTON JOINT® Pipe, using a single rubber gasket, patented by U.S. Pipe and licensed throughout the world, is the most widely used joint for Ductile Iron pipe today.

The company lineage dates back to 1882, when Colonel James Withers Sloss founded Sloss Furnace Company in Birmingham, Sloss Furnace Company became Sloss Iron and Steel Company. After acquiring Sheffield Iron Company, the Sloss-Sheffield Steel and Iron Company was incorpo-rated in 1899.

In that same year U.S. Cast Iron Pipe and Foundry Company was incorporated with the consolida-tion of eleven small cast iron pipe companies located in eight states. Prominent among these was the Bessemer, Alabama plant, one of the three original plants still in operation today.

In 1911, U.S. Pipe purchased the Dimmick Pipe Company, which included a plant in North Birmingham that still operates today.

The name of the company was changed to United States Pipe and Foundry Company in 1929. U.S. Pipe also operates two other pipe plants, one in Burlington, New Jersey, and the other in Union City, California. These plants are located in the northern and western parts of the country to better serve our domestic market.

In 1952, the Sloss-Sheffield Steel and Iron Company was merged into U.S. Pipe, and the General Offices of U.S. Pipe moved from Burlington, New Jersey to Birmingham. The company quickly became a fully integrated producer of cast iron pipe and related products.

While the original plants produced pipe by the so called “pit cast” method, in which molten iron was poured into static, vertical molds lined and cored with sand, today’s plants and production bear little resemblance to the old. In 1921, U.S. Pipe revolutionized the production of cast iron pipe when it purchased the rights for the centrifugal casting method, developed by Dimitri Sensaud Delavaud, a French engineer living in Brazil. In this process, the molten iron is poured into a rapidly spinning metal mold. The centrifugal force of the rotating mold distributes the molten iron uni-formly around the inner surface of the mold. Upon cooling, extraction and heat treatment, high quality pipe with uniform thickness results.

Introduction




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TYTON JOINT ® is a Registered Trademarks of U.S. Pipe and Foundry Co., LLC.

Introduction (cont.)In the early 1960’s, U.S. Pipe perfected the production of Ductile Iron pipe, which is superior to gray iron in strength and durability. U.S. Pipe, since 1977, has used Ductile Iron exclusively for all its pressure pipe and fittings, making the company the first in the industry to do so.

Having produced pipe and fittings in imperial (inch) diameter sizes to ANSI/AWWA standards for a number of years, U.S. Pipe, in the 1970’s, increased its production and marketing scope to include metric sized pipe and fittings to International Organization for Standardization (ISO) Standards.

Today U.S. Pipe and Foundry Company, a wholly owned subsidiary of Mueller Water Products, Inc., is the largest domestic producer of Ductile Iron pipe in sizes 4 inch through 64 inch. U.S. Pipe perfected the production of Ductile Iron pipe, which is superior in strength to cast iron, and was the first in the industry to use Ductile Iron exclusively for all its pressure pipe and fittings.

This U.S. Pipe International Sales catalog covers DN 100 - 1 600 mm ISO Pipe and Fittings. For information on products of ANSI/AWWA imperial (inch) diameter sizes, please contact your U.S. Pipe Sales Representative.

Ductile Iron pipe and fittings of both ANSI/AWWA inch diameter and ISO metric sizes, and other U.S. Pipe products are sold worldwide. U.S. Pipe products have been shipped to Colombia, Ecuador, Egypt, El Salvador, Jamaica, Kuwait, Nigeria, Oman, Paraguay, The Philippines, Saudi Arabia, Canada, Mexico, Qatar, The United Arab Emirates and many, many other countries around the world. Both abroad and in the United States customers and specifiers alike have come to depend upon products and services from the “new ideas” company to keep their work flowing.

Standards

ISO 2531 Ductile iron pipes, fittings, accessories and their joints for water or gas applications

ISO 4179 Ductile iron pipes and fittings for pressure and non-pressure pipelines – Cement mortar lining

ISO 4633 Rubber seals – Joint rings for water supply, drainage and sewerage pipelines – Specification for material

ISO 8179-1 Ductile iron pipes – External zinc-based coating – Part 1: Metallic zinc with finishing layer

ISO 8179-2 Ductile iron pipes – External zinc coating – Part 2: Zinc rich paint with finishing layer

ISO 8180 Ductile iron pipes – Polyethylene sleeving for site application

ANSI/AWWA C150/A21.50-02 American National Standard for Thickness Design of Ductile-Iron Pipe

ANSI/AWWA C151/A21.51-02 American National Standard for Ductile-Iron Pipe, Centrifugally Cast, for Water

ANSI/AWWA C153/A21.53-06 American National Standard for Ductile-Iron Compact Fittings for Water Service

ANSI/AWWA C104/A21.4-03 American National Standard for Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water

ANSI/AWWA C105/A21.5-05 American National Standard for Polyethylene Encasement for Ductile-Iron Pipe Systems

ANSI/AWWA C111/A21.11-07 American National Standard for Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings

ANSI/AWWA C110/A21.10-03 American National Standard for Ductile-Iron and Gray-Iron Fittings for Water




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The following descriptions of dimensions are in accordance with the requirements of ISO 2531. Variations from the Standard are so noted.

a. Thickness - The standard thicknesses of pipe and fittings are calculated as a function of their nominal diameter by the following formula:

e = k (0,5 + 0,001 DN) where e = Standard wall thickness (mm) DN = Nominal Diameter (mm) k = A coefficient selected from a series of whole numbers...8,9,10,11,12...

The external diameter of the pipe, expressed in millimeters is fixed as a function of the nominal diameter and independent of the pipe wall thickness. Increases or decreases in the pipe wall thickness result in change of the internal diameter.

For fittings, both internal and external diameters may be varied to change wall thicknesses. Actual wall thicknesses may be adjusted to accommodate internal stresses for each point of the casting. In bends, for example, the wall thickness at the inner radius may be greater than that at the outer radius. The thickness “e” indicated in each table and on the drawings of the fittings is the mean thickness.

b. Thickness Tolerances - The tolerances on wall thicknesses are as given in Table 1.

General Specifications: Dimensions and Masses

Table 1.

Type of Casting Tolerance Dimensions in Millimeters

Pipe -(1,3 + 0,001 DN)1

Fittings & Accessories -(2,3 + 0,001 DN)1

1 No Limit for the plus tolerance has been set




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General Specifications: Dimensions and Masses (cont.)

c. Lengths and Tolerances: Spigot and Socket Pipe - TYTON JOINT® Pipe are produced to the manufacturing working lengths shown in Table 2. In accordance with ISO 2531, of the total number of spigot and socket pipe to be supplied in each diameter, up to 10% may be supplied in shorter lengths than the working lengths stated in Table 2. The Standard allows a ± 30 mm tolerance on manufacturing working lengths to allow for variations due to shrinkage and growth, depending on the composition and heat treat-ment of the Ductile Iron.

d. Lengths and Tolerances: Fittings - Fittings were designed using the performance requirements of ISO 2531 as the minimal requirements. At U.S. Pipe, fitting patterns have the capacity to accept interchangeable end pieces for different jointing systems. This affords a high degree of flexibility in the manufacture of the fittings at a minimal expense to the customer. Fittings constructed by this method may have lengths and masses which differ from those in the above mentioned standard. The lengths and masses for individual fittings are given in the appropriate table in this catalog. Many fittings, sizes and configurations are shown which are not in the ISO 2531 Standard. Casting Tolerances on the laying lengths vary by fitting type and are given in the fitting tables.

e. Tolerance on the Straightness of Centrifugally Cast Pipe - When pipe are rolled along two gantries separated by approximately two-thirds of the length “L” of the pipe to be checked, the maximum deviation “fm”, in millimeters, shall not be greater than 1,25 times the length “L”, in meters of this pipe:

fm < 1,25L

Table 2.

Nominal Diameters DN Manufacturing Nominal Working Lengths m

100 to 1000 5,5

1 200 to 1 600 6,0

Dimensions in millimeters




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General Specifications: Mechanical Testing

The following mechanical tests and acceptance values are in accordance with the requirements of ISO 2531. At the end of this section additional control tests used by U.S. Pipe during the production of centrifugally cast Ductile Iron pipe, the Ball Impression Test and Charpy Impact Test, are shown. These latter tests are not required by the International Standard.

a. Tensile Tests - Test Bars: Pipe centrifugally cast in metal molds - The machined test bar for the tensile test is taken from the spigot end of the pipe, at approximately mid-thickness of the wall, with its axis parallel to the axis of the pipe. The test bar includes a cylindrical part, with a gauge length at least five times its diameter: the latter given in Table 3, according to the thickness of the pipe, “e”.

Fittings cast in sand molds - The machined bar for the tensile test is taken from a sample attached to the casting or a sample cast separately from the same iron. Where heat treatment of the fitting or accessory is required, a separately cast sample shall be subjected to the same heat treatment. The thickness of the sample and the diameter of the test bar is given in Table 4 as a function of the mean thickness of the casting. The gauge length of the machined bar is at least five times its diameter.

Table 3.

Thickness of Pipe Diameter of Test Bar

e < 6 2,5

6 < e < 8 3,5

8 < e < 12 5

12 > e 6


Table 4.

Mean thickness of casting

Thickness of sample

Diameter of test bar

≤ 12 12,5 6

> 12 25,0 12





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General Specifications: Mechanical Testing (cont.)

b. Tensile Test: Methods and Results - These mechanical tests are carried out during the manufac-turing process on castings grouped in accordance with the following batch size limitations: Pipe centrifugally cast in metal molds DN 100 to 300........200 pipe DN 350 to 600........100 pipe DN 700 to 1 000.......50 pipe DN 1 200 to 1 600....25 pipe Fittings not centrifugally cast - Castings made from iron of substantially the same composition and, if necessary, having been subjected to the same heat treatment, shall be considered as one batch. For one pipe, or from one sample of each batch of fittings, one test bar is taken which shall satisfy the requirements of Table 5. If a result of this test is below the specified minimum values, two other test bars are taken from the same pipe, or from the same sample in the case of fittings and these must both satisfy the same requirements.

Table 5.

Type of Casting Minimumtensile strength Rm

Minimum elongation after fracture A

N/mm2 %

DN 100 to 1 600 DN 100 to 1 000 DN > 1 000

Pipe centrifugally cast 420 10 7

Fittings 420 5 5

NOTE: By agreement between manufacturer and purchaser, the 0.2% proof test may be used to determine the proof stress (yield strength). It shall not be less than:

-270 MPa when > 12% for DN 100 to 1 000 or A > 10% for DN > 1 000 *300 MPa in other cases.





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c. Internal Pressure Proof Test - Pipe are subjected to a works hydrostatic test for a minimum duration of 10 seconds and at a pressure based on the formulae and limitations given in Table 6.

Fittings are subjected to a leak-tightness test carried out with water at the test pressures given in Table 7 or with air at a minimum pressure of 1 bar.

For pipe and fittings, the acceptance criteria are that after completion of the test there shall be no visible leakage, sweating or other fault of any kind.

d. Other Mechanical Tests - The following two tests, the Ball Impression Test and the Charpy Test, are quality and process control tests utilized by U.S. Pipe to assure consistent quality of centrifugally cast Ductile Iron pipe. Neither test is a requirement of International Standard. The Ball Impression Test is a proprietary test developed by U.S. Pipe. The Charpy Impact Test is a requirement of ANSI/AWWA C151/A21.51 American National Standard for Ductile-Iron Pipe, Centrifugally Cast, for Water.

k is the thickness coefficient of the pipeDimensions in millimeters

Nominal sizeDN

Hydrostatic works test pressure for K ≥ 9 pipe

Formulae (bar)

Minimum Test Pressure (bar)

100<DN<300 0,5 (k + 1)2 50

350<DN<600 0,5 k2 40

700<DN<1 000 0,5 (k-1)2 32

1 200<DN<1 600 0,5 (k -2)2 25

Table 6.

Table 7.

Nominal size DN Hydrostatic leak- tightness test pressure

for fittings (bar)

80 < DN < 300 25

350 < DN < 600 16

700 < DN < 1 600 10





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Ball Impression Test - Each processed Ductile Iron pipe is subjected to a proof test. The test consists of applying a concentrated load of the magnitude which would rupture the wall of a non-ductile pipe. An acceptable pipe will not split when tested at the designated loading for the applicable pipe wall thickness. Charpy Impact Test - The Charpy Impact Test is a fracture toughness test used to measure the mechanical properties of centrifugally cast Ductile Iron pipe. A notched test specimen of full wall thickness is tested in accordance with the requirements of ASTM E 23. The pendulum type test equipment strikes the properly positioned test specimen and measures the energy required to fracture it. Samples for Charpy testing are selected to represent production through the heat treating operation. The acceptance value, corrected for actual thickness, is 7 ft-lbs (9.49 J) at 70º (21C). Pipe failing to meet this requirement are subjected to metallurgical evaluation and additional heat treatment or rejection as appropriate.




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General Specifications: Coatings, Linings, and Markings

COATINGS AND LININGSCoatings and linings applied to pipe and fittings are as follows:

EXTERNAL - COATINGS Pipe and fittings:Bituminous paint.When specified, metallic zinc with a bituminous finishing layer in accordance with ISO 8179-1 and/or ISO 8179-2 Ductile Iron Pipes - External Zinc Coating, can be furnished.

Polyethylene encasement as specified in ISO 8180, Ductile Iron Pipes - Polyethylene Sleeving, or ANSI/AWWA C105/A21.5, Polyethylene Encasement for Ductile Iron Pipe, is available when the soil is corrosive to Ductile Iron and protection against exterior corrosion should be provided.

INTERNAL LININGSPipe:Cement mortar in accordance with ISO 4179, ductile iron pipes for pressure and non-pressure pipelines - Centrifugal cement mortar lining - general requirements.

Fittings:Cement mortar in accordance with the applicable requirements of ISO 4179.

When specified, cement mortar linings can be furnished made with ASTM C150 Type V sulfate resisting Portland cement. Pipe and fittings can be furnished with or without a bitumen seal-coat on the cement mortar lining. Sealcoating furnished meets the health effects requirements of ANSI/NSF 61, Drinking Water System Components-Health Effects.

NOTE: The above standard coatings and linings are suitable for the majority of soil conditions and raw or potable waters to be conveyed. Should supplementary protection be required for aggressive soils or waters carried by the pipeline, contact International Sales for additional methods of protection.

CAST-ON OR COLD STAMPED MARKINGSAll pipe and fittings shall be marked as follows:• identification of the manufacturer• identification of the year of manufacture• DN• identification of Ductile Iron• PN of flanges where applicable

Other markings, painted or attached, as appropriate:• length, etc.• identification of third party certification• special markings




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TYTON JOINT® Ductile Iron Pipe Description

TYTON JOINT is U.S. Pipe’s trademark for pipe with a push-on type connection. Simplicity, sturdi-ness and water-tightness of the system were brought about, not by chance but by design. Tak-ing advantage of a background of more than 90 years experience with pipe and pipe connecting systems, U.S. Pipe made a thorough study of existing joining systems and requirements of pipe users. The result of this study showed the need for a simple, economical and reliable method of assembling pipe. With the objective of developing such a system, a number of new designs were devised. Several of the most outstanding desirable characteristics became TYTON JOINT Pipe.

After selection of the system, TYTON JOINT Pipe were subjected to further rigid tests designed to simulate extreme installation and service conditions which might be encountered in the field. It was only after these tests proved completely satisfactory and were confirmed by field installa-tions that the decision was made to market TYTON JOINT Pipe in 1955. Convincing proof of its wide acceptance is shown by the fact that more than 95% of the pipe now sold by this company is TYTON JOINT Pipe.

TYTON JOINT Pipe in sizes 100-300 mm are UL listed.

The TYTON® Gasket—a circular rubber gasket which has a modified bulb shape in cross section—is the only accessory. Composition and dimensions of the gasket have been carefully engineered to ensure a water-tight and lasting seal. Gaskets of special elastomers may be ordered for special applications.

The gasket contour and bell socket contour ensure that the gasket will remain seated during proper assembly of the pipe.

The plain end of the pipe is furnished beveled to ease assembly. Because TYTON JOINT Pipe assembles so easily, those not experienced with it may get the impression that the system is not water-tight. But years of successful experience prove it to be watertight regardless of ease of assembly. Hydrostatic tests have shown that the system will withstand pressures far in excess of rated pressures.

Ductile Iron TYTON JOINT Pipe are centrifugally cast in metal molds in accordance with ANSI/AWWA C151/A21.51 and ISO 2531 standards.

TYTON Gaskets are furnished in accordance with ANSI/AWWA C111/A21.11 and ISO 4633 stan-dard.

When joint restraint is required for push-on joint pipe, TR FLEX® Pipe and HP LOK are available from U.S. Pipe.

TYTON JOINT Pipe of sizes DN 100 through 1 000 mm are furnished in nominal 5,5 m nominal laying lengths. Sizes DN 1 200, 1 400, 1 500, and 1 600 mm are furnished in nominal 6 m laying lengths.

NOTE: If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C105/A21.5 “Polyethylene Encasement for Ductile-Iron Piping for Water and Other Liquids”, for proper external protection procedures and ISO 8180.




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CAUTION: The inside of the socket, the gasket, and the inserting plain end must be kept clean throughout the assembly. Joints are only as watertight as they are clean. If the joint is somewhat difficult to assemble, inspect for proper gasket position, adequate lubricant and presence of for-eign matter in the joint.

Figure 1. Insertion Of Gasket

All foreign matter in the socket must be removed, i.e., mud, sand, cinders, gravel, pebbles, trash, frozen material, etc. The gasket seat should be thoroughly inspected to be certain it is clean. Foreign matter in the gasket seat may cause a leak. The gasket must be wiped clean with a clean cloth, flexed, and then placed into the socket with the rounded bulb end entering first. Looping the gasket in the initial insertion will facilitate seating the gasket heel evenly around the retainer seat. Smaller sizes require only one loop. With larger sizes, looping the gasket at twelve o’clock and six o’clock positions will be helpful. When installing TYTON JOINT® Pipe in sub-freezing weather, the gaskets, prior to their use, must be kept at a temperature of at least 4O˚C by suitable means, such as storing in a heated area or keeping immersed in a tank of warm water. If the gaskets are stored in warm water, they should be dried before placing into the pipe socket.

Figure 2. Application of Lubricant

A thin film of TYTON JOINT® Lubricant should be applied onto the inside surface of the gasket which will come into contact with the plain end of the pipe. The plain end of the pipe must be cleaned of all foreign matter on the outside from the end to the stripes. Frozen material may cling to the pipe in cold weather and must be removed. In some cases it is desirable to apply a thin film of lubricant onto the outside of the plain end for about 75 mm back from the end. Do not allow the plain end to touch the ground or the trench side after lubricating since foreign matter may adhere to the plain end and cause a leak. Lubricant other than that furnished with the pipe should not be used.

TYTON JOINT® Ductile Iron Pipe Assembly

One loop for smaller sizes Two Loops for larger sizes

If the TYTON®

Gasket is difficult to insert, apply a thin film of TYTON JOINT

®

Lubricant to gasket seat only prior to installing the gasket. Avoid getting lubri-cant inside the gasket retainer groove.

DN 100 - 300 mm DN 350 - 1 600 mm

Figure 1.

Figure 2.




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Figure 3. Initial Entry Of Plain End In Socket

The plain end of the pipe should be aligned and carefully entered into the socket until it just makes contact with the gasket. This is the starting position for the final assembly of the joint. Note the two painted stripes near the plain end.

Figure 4. Completely Assembled Joint

Joint assembly should then be completed by forcing the plain end of the entering pipe past the gasket (which is thereby compressed) until the plain end makes contact with the bottom of the socket. Note that the first painted stripe will have disappeared into the wall socket and the front edge of the second stripe will be approximately flush with the socket face. If the assembly is not accomplished with reasonable force by methods indicated, the plain end of the pipe should be removed to check for the proper positioning of the gasket, adequate lubrication, and removal of foreign matter in the joint.

Figure 5. Crowbar Method of Assembly

For joint assemblies DN 200 mm and smaller, socketing of the plain end may be accomplished by pushing against the face of the bell of the entering pipe with a crowbar or spade.

TYTON JOINT® Ductile Iron Pipe Assembly (cont.)

Figure 3.

Figure 4.

Figure 5.




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TYTON JOINT® Ductile Iron Pipe Assembly (cont.)

Procedures outlined in figures 1-3 on the preceding pages should be followed before proceeding with the following procedure steps.

Figure 6. Tools needed for final assembly Two (2) 3/4 ton chain hoists, with 7.5 m of chain and two (2) bell choker slings for DN 100 - 600 mm sizes or two (2) 11/2 ton chain hoists for DN 800 - 1 600 mm sizes. See Table 8 below.

Figure 7. Wrap the bell choker slings around the pipe just behind the bell so that the free ends will be locat-ed on the horizontal centerline on opposite sides of the bell with the loose ends projecting in front of the bell face.

Figure 8. Double-wrap the chains of the two chain hoists around the pipe barrel at the spigot end approxi-mately two meters from the spigot end. Position the hooks of the chain hoists on the horizontal centerline on opposite sides of the spigot.

Figure 9. Attach the hook of each chain hoist into the eye of each bell choker sling.

Figure 10. Assemble the joint by pulling evenly with both chain hoists, keeping the pipe in alignment

*NOTE: These sizes may require the use of 3 chain hoists and choker sling units.Dimensions in millimeters

THE BACKHOE METHOD OF ASSEMBLY A backhoe may be used to assemble pipe of intermediate and larger sizes. The plain end of the pipe should be carefully guided by hand into the bell of the previously assembled pipe. The bucket of the backhoe may then be used to push the pipe until fully seated. A timber header should be used between the pipe and bucket to avoid damage to the pipe.

Figure 6.

Figure 7.

Figure 9.

Figure 8.

Figure 10.

Size DN Bell Choker Sling

100 thru 500 10 mm (3/8”) Diameter x 2 100 mm

600 thru 800 10 mm (3/8”) Diameter x 3 000 mm

900 10 mm (3/8”) Diameter x 3 600 mm

1 000 10 mm (3/8”) Diameter x 4 100 mm

1 200 10 mm (3/8”) Diameter x 4 600 mm

1 400 10 mm (3/8”) Diameter x 5 200 mm

*1 500 16 mm (5/8”) Diameter x 5 700 mm

*1 600 16 mm (5/8”) Diameter x 6 000 mm

Table 8.




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Field Cut PipeWhen pipe are cut in the field, the cut end may be readily conditioned so that it can be used to make up the next joint. The outside of the cut end should be beveled with a portable grinder about 6 mm at an angle of about 30 degrees. This operation removes any sharp, rough edges which oth-erwise might damage the gasket.

When Ductile Iron pipe 350 mm and larger is to be cut in the field, the material should be ordered as “GAUGED FULL LENGTH.” A Full Length Gauged Pipe is a pipe whose barrel outside diameter is within the spigot diameter dimensional specifications as determined by diameter tape measure-ments over the pipe’s length to within approximately 600 mm of the bell chime. Pipe that is “gauged full length" is specially marked to avoid confusion. ISO 2531 Standard for Ductile Iron pipe requires factory gauging of the spigot end. Accordingly, pipe selected for field cutting should also be field gauged in the location of the cut and ensured to be within the tolerances shown in the Table 9.

FIELD CUT PREPARATION Before making a field cut, measure the pipe diameter or circumference at the location to be cut. The diameter or circumfrence should fall within the range shown in Table 9. If the measurment is not within the prescribed range, another pipe should be selected and checked before cutting.

Size DN Circumference Diameter

Maximum Minimum Maximum Minimum

100 374 362 119 115

150 537 525 171 167

200 701 688 223 219

250 864 851 275 271

300 1 027 1 013 327 323

350 1 191 1 180 379 376

400 1 351 1 341 430 427

450 1 511 1 501 481 478

500 1 674 1 664 533 530

600 1 998 1 988 636 633

700 2 322 2 311 739 736

800 2 648 2 637 843 839

900 2 972 2 960 946 942

1 000 3 296 3 284 1 049 1 045

1 200 3 946 3 935 1 256 1 252

1 400 4 596 4 585 1 463 1 459

1 500 4 919 4 908 1 566 1 562

1 600 5 243 5 232 1 669 1 665


Table 9.




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MAKING A FIELD CUT The pipe must be cut as square as practical. A field cut end that is not square may leak, especially if the joint is fully deflected. Measure from the factory manufactured spigot end to the desired cut location. Mark the measured distance around the circumference of the pipe (a line perpendicular to the pipe axis). Cut the pipe. (Abrasive saws are commonly used). Bevel the field cut end (a disk grinder can be used). Refer to a shop manufactured bevel as a guide for proper shape. Additional grinding may be required to further bevel the pipe if difficulty in assembly is encountered.

THE ASSEMBLY MARK Make an assembly mark on the pipe barrel at the location shown in Table 10. Use this assembly mark to assure that the pipe is inserted the proper depth into the socket. If the pipe is "bottomed out" in the socket, the amount of joint deflection will be reduced. If the pipe is not inserted far enough into the socket, the gasket may not seal (particularly if the joint is deflected).

Field Cut Pipe (cont.)

Size DN Location of Assembly Mark

100 123

150 136

200 148

250 153

300 160

350 197

400 202

450 208

500 213

600 225

700 256

800 261

900 276

1 000 193

1 200 207

1 400 221

1 500 257

1 600 271

Table 10.

Nominal Diameter

DN

Standard Length

(M)

Maximum Joint

Deflection (Degree)

Maximum Deflection

(mm)

Approximate radius in Metres

of Curve Produced by

Succession of Joints

100 5,5 5 480 62,5

150 5,5 5 480 62,5

200 5,5 5 480 62,5

250 5,5 5 480 62,5

300 5,5 5 480 62,5

350 5,5 4 380 79,2

400 5,5 4 380 79,2

450 5,5 3 280 105,2

500 5,5 3 280 105,2

600 5,5 3 280 105,2

700 5,5 3 280 105,2

800 5,5 3 280 105,2

900 5,5 3 280 105,2

1 000 5,5 3 305 116,4

1 200 6,0 3 305 116,4

1 400 6,0 4 432 87,5

1 500 6,0 4 432 87,5

1 600 6,0 4 432 87,5

Table 11. Maximum Deflection Full Length Pipe




TYTON JOINT® Pipe & FittingsP 1886

6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


TYTON® Push On Joint Pipe

Nominal Diameter O.D. Barrel O.D. Bell Socket Depth Wall Thickness

DN DE A B K7 K8 K9 K10 K11 K12

100 118 171 80 — — 6,1 6,1 6,6 7,2

150 170 224 88 — — 6,3 6,5 7,2 7,8

200 222 281 94 — — 6,4 7,0 7,7 8,4

250 274 335 95 — — 6,8 7,5 8,3 9,0

300 326 388 95 — — 7,2 8,0 8,8 9,6

350 378 453 127 — — 7,7 8,5 9,4 10,2

400 429 506 127 — — 8,1 9,0 9,9 10,8

450 480 558 127 — — 8,6 9,5 10,5 11,4

500 532 611 127 — — 9,0 10,0 11,0 12,0

600 635 717 127 7,7 8,8 9,9 11,0 12,1 13,2

700 738 828 152 8,4 9,6 10,8 12,0 13,2 14,4

800 842 935 152 9,1 10,4 11,7 13,0 14,3 15,6

900 945 1 040 155 9,8 11,2 12,6 14,0 15,4 16,8

1 000 1 048 1 170 193 10,5 12,0 13,5 15,0 16,5 18,0

1 200 1 255 1 385 207 11,9 13,6 15,3 17,0 18,7 20,4

1 400 1 462 1 610 239 13,3 15,2 17,1 19,0 20,9 22,8

1 500 1 565 1 711 257 14,0 16,0 18,0 20,0 22,0 24,0

1 600 1 668 1 818 271 14,7 16,8 18,9 21,0 23,1 25,2

Dimensions in millimeters100 mm - 1 000 mm 5,5 Meters in Length 1 200 mm - 1 600 mm 6,0 Meters in Length



6.DI

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K7

K8

TYTON® Push On Joint Ductile Iron Pipe: Dimensions and Masses K7 - K8

Dimensions in millimeters Masses in kilograms

Nominal Diameter DN

Barrel Socket Mass Total mass approximate for one working length “L” of

DE e Masses per Meter 5,5 Meters 6,0 Meters

600 635 7,7 107,0 44,5 630 —

700 738 8,4 135,7 68,5 814 —

800 842 9,1 167,9 84,4 1 005 —

900 945 9,8 203,0 101,2 1 216 —

1 000 1 048 10,5 241,3 154,2 1 479 —

1 200 1 255 11,9 327,6 220,4 — 2 218

1 400 1 462 13,3 426,8 419,6 — 3 021

1 500 1 565 14,0 480,9 527,1 — 3 459

1 600 1 668 14,7 538,3 586,0 — 3 867

Nominal Diameter DN



600 635 8,8 122,1 44,5 714 —

700 738 9,6 154,9 68,5 919 —

800 842 10,4 191,6 84,4 1 136 —

900 945 11,2 231,6 101,2 1 372 —

1 000 1 048 12,0 275,3 154,2 1 665 —

1 200 1 255 13,6 373,9 220,4 — 2 499

1 400 1 462 15,2 487,1 419,6 — 3 388

1 500 1 565 16,0 548,9 527,1 — 3 874

1 600 1 668 16,8 614,4 586,0 — 4 332



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K9

TYTON® Push On Joint Ductile Iron Pipe: Dimensions and Masses K9


Nominal Diameter DN



100 118 6,1 15,1 4,5 88 —

150 170 6,3 22,8 6,4 132 —

200 222 6,4 30,6 9,5 177 —

250 274 6,8 40,2 14,1 236 —

300 326 7,2 50,8 14,5 293 —

350 378 7,7 63,2 21,8 367 —

400 429 8,1 75,5 26,3 440 —

450 480 8,6 89,8 30,8 524 —

500 532 9,0 104,3 34,5 606 —

600 635 9,9 137,1 44,5 796 —

700 738 10,8 173,9 68,5 1 023 —

800 842 11,7 215,2 84,4 1 266 —

900 945 12,6 260,2 101,2 1 529 —

1 000 1 048 13,5 309,3 154,2 1 851 —

1 200 1 255 15,3 420,1 220,4 — 2 781

1 400 1 462 17,1 547,2 419,6 — 3 756

1 500 1 565 18,0 616,7 527,1 — 4 286

1 600 1 668 18,9 690,3 586,0 — 4 794



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K10


Nominal Diameter DN



100 118 6,1 15,1 4,5 88 —

150 170 6,5 23,5 6,4 136 —

200 222 7,0 33,3 9,5 193 —

250 274 7,5 44,3 14,1 256 —

300 326 8,0 56,3 14,5 324 —

350 378 8,5 69,6 21,8 404 —

400 429 9,0 83,7 26,3 485 —

450 480 9,5 99,0 30,8 574 —

500 532 10,0 115,6 34,5 669 —

600 635 11,0 152,0 44,5 878 —

700 738 12,0 193,0 68,5 1 127 —

800 842 13,0 238,7 84,4 1 395 —

900 945 14,0 288,7 101,2 1 685 —

1 000 1 048 15,0 343,2 154,2 2 037 —

1 200 1 255 17,0 466,1 220,4 — 3 062

1 400 1 462 19,0 607,2 419,6 — 4 121

1 500 1 565 20,0 684,4 527,1 — 4 699

1 600 1 668 21,0 766,0 586,0 — 5 255




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K11


Nominal Diameter DN



100 118 6,6 16,3 4,5 93 —

150 170 7,2 26,0 6,4 150 —

200 222 7,7 36,5 9,5 211 —

250 274 8,3 48,8 14,1 281 —

300 326 8,8 61,8 14,5 354 —

350 378 9,4 76,7 21,8 442 —

400 429 9,9 91,9 26,3 531 —

450 480 10,5 109,2 30,8 630 —

500 532 11,0 126,9 34,5 730 —

600 635 12,1 166,9 44,5 959 —

700 738 13,2 211,9 68,5 1 232 —

800 842 14,3 262,2 84,4 1 522 —

900 945 15,4 317,1 101,2 1 842 —

1 000 1 048 16,5 377,0 154,2 2 223 —

1 200 1 255 18,7 512,0 220,4 — 3 343

1 400 1 462 20,9 667,1 419,6 — 4 486

1 500 1 565 22,0 751,9 527,1 — 5 110

1 600 1 668 23,1 841,6 586,0 — 5 715




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K12


Nominal Diameter DN



100 118 7,2 17,7 4,5 102 —

150 170 7,8 28,0 6,4 161 —

200 222 8,4 39,7 9,5 227 —

250 274 9,0 52,8 14,1 304 —

300 326 9,6 67,3 14,5 383 —

350 378 10,2 83,1 21,8 479 —

400 429 10,8 100,0 26,3 576 —

450 480 11,4 118,3 30,8 680 —

500 532 12,0 138,2 34,5 794 —

600 635 13,2 181,8 44,5 1 041 —

700 738 14,4 230,8 68,5 1 334 —

800 842 15,6 285,5 84,4 1 651 —

900 945 16,8 345,4 101,2 1 996 —

1 000 1 048 18,0 410,6 154,2 2 406 —

1 200 1 255 20,4 557,8 220,4 — 3 622

1 400 1 462 22,8 726,8 419,6 — 4 849

1 500 1 565 24,0 819,1 527,1 — 5 520

1 600 1 668 25,2 916,9 586,0 — 6 176





P 24866.

DIP.

PIPE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NOTE: Care must be taken not to damage products fur-nished with polyethylene encasement.

Push On Fittings

U.S. Pipe’s boltless rubber-gasketed Ductile Iron push on fittings shown here are the push-in flexi-ble joint fittings covered by the standards listed to the right.

Push On Gaskets are normally furnished with Push On Fittings, one for each socket.

Assembly of Push On Fittings Inspect gasket, socket and spigot for cleanliness. Remove any foreign matter and excessive coating. When pipe is cut in the field, the cut end must be conditioned so that it may be used to make up the joint. The out-side of the cut end should be tapered back about 7 mm at an angle of about 30 degrees. This can be done with a portable grinder, as shown, removing any sharp, rough edges which might otherwise injure the gasket.

Insert the Push On Gasket into the bell socket, large or bulb end of the gasket entering first. A small loop or V-shaped fold in the gasket will facilitate its entry. Check that the heel of the gasket is uniformly seated and does not protrude above the bell throat into the pipe way. A thin film of TYTON JOINT® Lubricant should be applied to the inside surface of the gasket which will come in contact with the plain end of the pipe. The plain end of the pipe must be cleaned of all foreign matter on the outside from the end to the stripes. Frozen materials may cling to the pipe in cold weather and must be removed. Apply a thin film of lubricant to the outside of the plain end for about 75 mm back from the end. Do not allow the plain end to touch the ground or trench side after lubricating since foreign matter may adhere to the lubricant and cause a leak. Lubricant other than that furnished with the pipe should not be used.

The fitting and the pipe must be aligned and the spigot entered into the socket until it just makes contact with the gasket. This is the starting position for the assembly of the joint. Joint assembly should then be continued by forcing the spigot of the entering pipe past the gasket (which is there-by compressed) until the first painted stripe has disappeared into the socket and the front edge of the second stripe is approximately flush with the bell face. If the assembly is not accomplished with the application of reasonable force, the plain end of the pipe should be removed to check for the proper positioning of the gasket. Keep the joint in alignment during assembly.

Photographs 1 through 5 show assembly tools and a method of assembling 350 - 1 600 mm fittings. These assembly tools and method of assembly may also be used for sizes smaller than 350 mm.

Some installers may prefer assembling Push On Fittings with a backhoe. If this is done, care should be taken not to damage the gasket, pipe or fitting. A timber between the backhoe bucket and the fitting will help to prevent such damage.

Standards

ISO 2531 Ductile iron pipes, fittings and accessories for pressure pipelines.

ISO 4633 Rubber seals - Joint rings for water supply, drainage and sewerage pipelines - Specification for materials

ANSI/AWWA C111/A21.11, Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings.

Tools needed for assembly of 350 - 1 600 mm Push On Fittings: Two (2) 1 1/2 ton chain hoists with 8 meters of chain, two (2) bell choker slings of the size indicated below.

Size Bell Choker Sling

350 thru 500 8 mm by 2 m long

600 thru 800 10 mm by 3 m long

900, 1 000 10 mm by 4 m long

1 200 10 mm by 4,5 mm long

1 400 10 mm by 5,5 m long

1 500 * 15 mm by 5,7 m long

1 600 * 15 mm by 6 m long *These sizes may require the use of 3 chain hoists and choker sling units.

PHOTO 1





P 25866.

DIP.

PIPE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NOTE: Actual bell configurations may vary from illustration shown.

Push On Fittings (cont.)

Place the two bell choker slings behind the bell with the free ends located on the horizontal centerlines on opposite sides of the bell with the loose ends project-ing in front of the bell face.

Attach the hook of each chain hoist into the eye of the respective cables.

Double-wrap the chains of the 2 1 1/2 ton chain hoists around the spigot end approximately two meters from the spigot end. Position the hooks of the chain hoists on the horizontal centerlines on opposite sides of the spigot.

Assemble the joint by pulling evenly with both chain hoists, keeping the pipe in alignment.

PHOTO 4

PHOTO 2

PHOTO 5

PHOTO 3

Lengths and Tolerances: Fittings Fittings were designed using the performance requirements of ISO 2531 as the minimal requirements.

Nominal laying lengths of fittings are given in the fitting tables.

Push On Typical Fitting Bell Dimensions

SIZES 100 mm through 1 600 mm

Nominal Diameter

(DN)

A B

100 190 88

150 217 94

200 278 100

250 336 105

300 393 110

350 448 113

400 500 116

450 540 120

500 604 120

600 713 120

700 824 150

800 943 160

900 1 052 175

1 000 1 158 185

1 200 1 377 215

1 400 1 610 239

1 500 1 704 257

1 600 1 814 262




6.DI

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PE

2 0 1 8 E D I T I O N

DUCTILE IRON

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Push On Joint Fittings - 90º and 45º Bends

DN e t Mass

100 7.2 120 11.4

150 7.8 170 20.5

200 8.4 220 33

250 9 270 48.5

300 9.6 320 68

350 10.2 370 97.5

400 10.8 420 124

450 11.4 470 156

500 12 520 193

600 13.2 620 280

700 14.4 720 455

800 15.6 820 605

900 16.8 920 813

1 000 18 1 020 1 045

1 200 20.4 1 220 1 663

1 400 22.8 1 220 1 949

1 500 24 1 270 2 276

1 600 25.2 1 290 2 626

DN e t Mass

100 7.2 65 10.1

150 7.8 85 17.4

200 8.4 110 27

250 9 130 38.5

300 9.6 150 53

350 10.2 175 70

400 10.8 195 89

450 11.4 220 117

500 12 240 139

600 13.2 285 202

700 14.4 330 282

800 15.6 370 378

900 16.8 415 496

1 000 18 460 635

1 200 20.4 550 986

1 400 22.8 515 1 273

1 500 24 540 2 025

1 600 25.2 565 1 740


90° Bend 45° Bend



6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

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NSF®


Push On Joint Fittings - 221/2º and 111/4º Bends

DN e t Mass

100 7.2 40 9.3

150 7.8 55 15.9

200 8.4 65 24

250 9 75 33.5

300 9.6 85 44.5

350 10.2 95 58

400 10.8 110 74

450 11.4 120 95

500 12 130 111

600 13.2 150 157

700 14.4 175 217

800 15.6 195 287

900 16.8 220 373

1 000 18 240 470

1 200 20.4 285 716

1 400 22.8 260 933

1 500 24 270 1 627

1 600 25.2 280 1 659

DN e t Mass

100 7.2 30 8.9

150 7.8 35 14.8

200 8.4 40 22

250 9 50 30.5

300 9.6 55 40.5

350 10.2 60 52

400 10.8 65 65

450 11.4 70 84

500 12 75 96

600 13.2 85 134

700 14.4 95 181

800 15.6 110 239

900 16.8 120 305

1 000 18 130 381

1 200 20.4 150 568

1 400 22.8 130 747

1 500 24 140 1 204

1 600 25.2 140 1 007

22 1/2° Bend 11 1/4° Bend




6.DI

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PE

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DUCTILE IRON

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NSF®


Push On Joint Fittings - Duckfoot 90˚ Bend and Collar

DN e t R c d Mass

100 7.2 120 950 125 200 14.8

150 7.8 170 145 160 250 28.5

200 8.4 220 195 190 300 44.5

250 9.0 270 245 225 350 68.5

300 9.6 320 290 225 400 100.0

350 10.2 370 340 290 450 133.0

400 10.8 420 390 320 500 180.0

450 11.4 470 435 355 550 230.0

500 12.0 520 485 385 600 294.0

600 13.2 620 580 450 700 442.0

700 14.4 720 655 515 800 618.0

800 15.6 820 745 580 900 832.0

900 16.8 920 855 645 1 000 1 113.0

1 000 18.0 1 020 945 710 1 100 1 435.0

1 200 20.4 1 220 1 155 840 1 300 2 153.0

DN e L d Mass

100 7.2 160 130 9.9

150 7.8 165 183 15.9

200 8.4 170 235 23

250 9 175 288 31.5

300 9.6 180 340 41

350 10.2 185 393 52

400 10.8 190 445 64

450 11.4 195 498 80

500 12 200 550 93

600 13.2 210 655 129

700 14.4 220 760 172

800 15.6 230 865 223

900 16.8 240 970 282

1 000 18 250 1 075 349

1 200 20.4 270 1 285 560

1 400 22.8 340 1 492 816

1 500 24 350 1 596 829

1 600 25.2 360 1 699 1 094

Duckfoot 90° Collar





6.DI

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PE

2 0 1 8 E D I T I O N

DUCTILE IRON

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Push On Joint Fittings - All Socket Tee

DN x dn e L e1 h Mass

100 x 80 7.2 170 7.0 95 14.8

100 x 100 7.2 190 7.2 95 16.1

150 x 80 7.8 170 7.0 120 21.5

150 x 100 7.8 195 7.2 120 23.5

150 x 150 7.8 255 7.8 125 28.0

200 x 80 8.4 175 7.0 145 30.0

200 x 100 8.4 200 7.2 145 32.0

200 x 150 8.4 255 7.8 150 37.0

200 x 200 8.4 315 8.4 155 43.0

250 x 80 9.0 200 7.0 210 40

250 x 100 9.0 200 7.2 215 47.5

250 x 150 9.0 255 7.8 220 59.0

250 x 200 9.0 315 8.4 225 63.5

250 x 250 9.0 375 9.0 230 71.5

300 x 100 9.6 205 7.2 235 54.5

300 x 150 9.6 260 7.8 240 68.0

300 x 200 9.6 320 8.4 245 72.0

300 x 250 9.6 375 9.0 250 79.9

300 x 300 9.6 435 9.6 260 90.5

350 x 100 10.2 205 7.2 260 70.5

350 x 150 10.2 260 7.8 265 86.5

350 x 200 10.2 325 8.4 270 90.5

350 x 250 10.2 375 9.0 275 96.9

350 x 300 10.2 435 9.6 285 111.0

350 x 350 10.2 495 10.2 290 124


400 x 100 10.8 210 7.2 285 83.0

400 x 150 10.8 265 7.8 290 101

400 x 200 10.8 325 8.4 295 105

400 x 250 10.8 375 9.0 300 116

400 x 300 10.8 435 9.6 310 127

400 x 350 10.8 495 10.2 315 137

400 x 400 10.8 560 10.8 320 155

450 x 100 11.4 215 7.2 320 106

450 x 150 11.4 270 7.8 320 117

450 x 200 11.4 325 8.4 320 121

450 x 250 11.4 375 9.0 325 138

450 x 300 11.4 445 9.6 335 146

450 x 350 11.4 495 10.2 340 161

450 x 400 11.4 560 10.8 345 175

450 x 450 11.4 620 11.4 350 190

500 x 100 12.0 215 7.2 345 115

500 x 150 12.0 275 7.8 345 135

500 x 200 12.0 330 8.4 345 139

500 x 250 12.0 380 9.0 350 161

500 x 300 12.0 450 9.6 360 167

500 x 350 12.0 500 10.2 365 187

500 x 400 12.0 565 10.8 370 198

500 x 450 12.0 620 11.4 375 214

500 x 500 12.0 680 12.0 380 231




6.DI

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PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Push On Joint Fittings - All Socket Tee (cont.)


600 x 100 13.2 220 7.2 395 169

600 x 150 13.2 285 7.8 395 175

600 x 200 13.2 340 8.4 395 178

600 x 250 13.2 380 9.0 400 205

600 x 300 13.2 455 9.6 410 211

600 x 350 13.2 500 10.2 415 246

600 x 400 13.2 570 10.8 420 248

600 x 450 13.2 620 11.4 425 280

600 x 500 13.2 685 12.0 430 296

600 x 600 13.2 800 13.2 440 325

700 x 100 14.4 345 7.2 445 224

700 x 150 14.4 395 7.8 445 241

700 x 200 14.4 345 8.4 445 289

700 x 300 14.4 575 9.6 460 326

700 x 400 14.4 575 10.8 470 361

700 x 500 14.4 810 12.0 480 380

700 x 600 14.4 810 13.2 490 461

700 x 700 14.4 925 14.4 500 536

800 x 100 15.6 350 7.2 495 287

800 x 150 15.6 350 7.8 495 307

800 x 200 15.6 350 8.4 495 353

800 x 300 15.6 580 9.6 510 399

800 x 400 15.6 580 10.8 520 439

800 x 500 15.6 815 12.0 530 472

800 x 600 15.6 815 13.2 540 629


800 x 700 15.6 1 045 14.4 550 586

800 x 800 15.6 1 045 15.6 560 701

900 x 100 16.8 355 7.2 545 360

900 x 150 16.8 355 7.8 545 386

900 x 200 16.8 355 8.4 545 458

900 x 300 16.8 590 9.6 570 462

900 x 400 16.8 590 10.8 570 556

900 x 500 16.8 820 12.0 590 574

900 x 600 16.8 820 13.2 590 833

900 x 700 16.8 1 050 14.4 615 878

900 x 800 16.8 1 050 15.6 615 903

900 x 900 16.8 1 170 16.8 625 944

1 000 x 100 18.0 360 7.2 595 443

1 000 x 150 18.0 360 7.8 595 474

1 000 x 200 18.0 360 8.4 595 557

1 000 x 300 18.0 595 9.6 620 564

1 000 x 400 18.0 595 10.8 620 672

1 000 x 500 18.0 830 12.0 640 690

1 000 x 600 18.0 830 13.2 640 1 008

1 000 x 700 18.0 1 055 14.4 665 1 081

1 000 x 800 18.0 1 055 15.6 665 1 129

1 000 x 900 18.0 1 290 16.8 685 1 150

1 000 x 1 000 18.0 1 290 18.0 685 1 209




6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Push On Joint Fittings - All Socket Tee (cont.)


1 200 x 100 20.4 375 7.0 700 648

1 200 x 150 20.4 375 7.8 700 685

1 200 x 200 20.4 375 8.4 700 725

1 200 x 300 20.4 605 9.6 720 816

1 200 x 400 20.4 605 10.8 720 978

1 200 x 500 20.4 840 12.0 740 1 095

1 200 x 600 20.4 840 13.2 740 1 139

1 200 x 700 20.4 1 070 14.4 765 1 390

1 200 x 800 20.4 1 070 15.6 765 1 449

1 200 x 900 20.4 1 300 16.8 785 1 596

1 200 x 1 000 20.4 1 300 18.0 785 1 657

1 200 x 1 200 20.4 1 535 20.4 805 1 900

1 400 x 100 22.8 385 7.2 820 790

1 400 x 200 22.8 385 8.4 820 890

1 400 x 400 22.8 800 10.8 820 890

1 400 x 600 22.8 1 030 13.2 840 1 096

1 400 x 800 22.8 1 260 15.6 865 1 340

1 400 x 1 000 22.8 1 495 18.0 885 1 527

1 400 x 1 200 22.8 1 725 20.4 905 1 774

1 400 x 1 400 22.8 1 960 22.8 930 2 049


1 600 x 100 25.2 400 7.2 920 2 323

1 600 x 200 25.2 400 8.4 920 -

1 600 x 400 25.2 810 10.8 920 -

1 600 x 600 25.2 1 040 13.2 940 -

1 600 x 800 25.2 1 275 15.6 965 -

1 600 x 1 000 25.2 1 505 18.0 985 -

1 600 x 1 200 25.2 1 740 20.4 1 010 -

1 600 x 1 400 25.2 1 970 22.8 1 030 -

1 600 x 1 600 25.2 2 200 25.2 1 050 -




6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Push On Joint Fittings - Double Socket Level Invert Tees with Flanged Branch

DN x dN L h Mass

PN10 PN16 PN25

200 x 80 245 250 39.5 39.5 39.5

250 x 80 250 275 49.5 49.5 49.5

300 x 80 255 300 62.0 62.0 62.0

350 x 100 280 325 83.0 83.0 83.5

400 x 100 280 350 97.5 97.5 98.0

450 x 100 285 375 115 115 116

500 x 100 290 400 134 134 134

600 x 100 295 450 173 173 173

700 x 150 360 500 - 296 -

800 x 150 365 550 - 360 -

900 x 150 370 600 - 467 -

1 000 x 200 435 650 - 569 -

1 200 x 200 445 750 - 840 -

1 400 x 200 460 850 - - -

1 500 x 200 465 900 - - -

1 600 x 400 700 950 - -




6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

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NSF®


Push On Joint Fittings - Socket Body with Flanged Tee

DN x dn e L e1 h MassPN10 PN16 PN25

100 x 80 7.2 170 7.0 175 15.8 15.8 15.8

100 x 100 7.2 190 7.2 180 17.2 17.2 17.7

150 x 80 7.8 170 7.0 205 23.0 23.0 23.0

150 x 100 7.8 195 7.2 210 24.5 24.5 25.0

150 x 150 7.8 255 7.8 220 29.5 29.5 30.5

200 x 80 8.4 175 7.0 235 31.5 31.5 31.5

200 x 100 8.4 200 7.2 240 33.5 33.5 34

200 x 150 8.4 255 7.8 250 39.0 39.0 40.0

200 x 200 8.4 315 8.4 260 45.6 46.0 47.5

250 x 80 9.0 200 7.0 270 47.0 47.0 47.0

250 x 100 9.0 200 7.2 270 43.5 43.5 44.0

250 x 150 9.0 255 7.8 280 59.0 59.0 60.0

250 x 200 9.0 315 8.4 290 57.0 57.0 59.0

250 x 250 9.0 375 9.0 300 65.0 66.0 69.0

300 x 100 9.6 205 7.2 300 55.0 55.0 55.5

300 x 150 9.6 260 7.8 310 68.5 68.5 69.5

300 x 200 9.6 320 8.4 320 71.0 70.0 73.0

300 x 250 9.6 375 9.0 330 83.0 81.0 85.0

300 x 200 9.6 435 9.6 340 89.0 91.0 95.0

350 x 100 10.2 205 7.2 330 68.0 68.0 68.0

350 x 150 10.2 260 7.8 340 87.5 87.5 88.5

350 x 200 10.2 325 8.4 350 86.0 86.0 88.0

350 x 250 10.2 375 9.0 360 103 114 125

350 x 300 10.2 435 9.6 370 113 113 118

350 x 350 10.2 495 10.2 380 117 120 129


400 x 100 10.8 210 7.2 360 83.0 83.0 83.0

400 x 150 10.8 265 7.8 370 102 102 103

400 x 200 10.8 325 8.4 380 103 102 104

400 x 250 10.8 375 9.0 390 119 118 122

400 x 300 10.8 435 9.6 400 129 129 134

400 x 350 10.8 495 10.2 410 143 146 153

400 x 400 10.8 560 10.8 420 150 156 167

450 x 100 11.4 215 7.2 395 98.5 98.5 99.0

450 x 150 11.4 270 7.8 400 119 119 119

450 x 200 11.4 325 8.4 410 122 122 122

450 x 250 11.4 375 9.0 420 141 140 140

450 x 300 11.4 455 9.6 430 149 149 149

450 x 350 11.4 495 10.2 440 166 169 169

450 x 400 11.4 560 10.8 450 177 181 181

450 x 450 11.4 620 11.4 460 192 200 200

500 x 100 12.0 215 7.2 420 116 116 116

500 x 150 12.0 275 7.8 430 137 137 137

500 x 200 12.0 330 8.4 440 142 141 143

500 x 250 12.0 380 9.0 450 165 165 169

500 x 300 12.0 450 9.6 460 171 171 176

500 x 350 12.0 500 10.2 470 192 195 203

500 x 400 12.0 565 10.8 480 199 205 216

500 x 450 12.0 620 11.4 490 220 228 244

500 x 500 12.0 680 12.0 500 232 247 259




6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Push On Joint Fittings - Socket Body with Flanged Tee (cont.)


600 x 100 13.2 220 7.2 480 146 146 147

600 x 150 13.2 285 7.8 490 177 177 178

600 x 200 13.2 340 8.4 500 189 189 191

600 x 250 13.2 380 9.0 510 219 218 222

600 x 300 13.2 455 9.6 520 216 216 221

600 x 350 13.2 500 10.2 530 252 255 263

600 x 400 13.2 570 10.8 540 258 263 274

600 x 450 13.2 620 11.4 550 285 293 309

600 x 500 13.2 685 12.0 560 304 309 331

600 x 600 13.2 800 13.2 580 340 366 380

700 x 100 14.4 345 7.2 510 242 242 243

700 x 150 14.4 345 7.8 520 246 246 247

700 x 200 14.4 345 8.4 525 249 249 251

700 x 300 14.4 575 9.6 540 300 300 306

700 x 400 14.4 575 10.8 555 320 325 344

700 x 500 14.4 810 12.0 570 391 406 418

700 x 600 14.4 810 13.2 585 421 445 456

700 x 700 14.4 925 14.5 600 460 475 525


800 x 100 15.6 350 7.2 570 304 304 305

800 x 150 15.6 350 7.8 580 308 308 309

800 x 200 15.6 350 8.4 585 311 311 313

800 x 300 15.6 580 9.6 600 371 371 377

800 x 400 15.6 580 10.8 615 398 403 421

800 x 500 15.6 815 12.0 630 522 537 549

800 x 600 15.6 815 13.2 645 579 605 624

800 x 700 15.6 1045 14.4 660 620 635 669

800 x 800 15.6 1045 15.6 675 623 642 708

900 x 100 16.8 355 7.2 630 378 378 378

900 x 150 16.8 355 7.8 640 381 381 382

900 x 200 16.8 355 8.4 645 384 384 386

900 x 300 16.8 590 9.6 660 455 455 461

900 x 400 16.8 590 10.8 675 490 495 513

900 x 500 16.8 820 12.0 690 666 681 693

900 x 600 16.8 820 13.2 705 748 774 794

900 x 700 16.8 1 050 14.4 720 788 803 837

900 x 800 16.8 1 050 15.6 735 808 823 876

900 x 900 16.8 1 170 16.8 750 835 854 920Dimensions in millimeters Masses in kilograms



6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Push On Joint Fittings - Socket Body with Flanged Tee (cont.)


1 000 x 100 18.0 360 7.2 690 461 461 462

1 000 x 150 18.0 360 7.8 700 464 464 465

1 000 x 200 18.0 360 8.4 705 467 467 469

1 000 x 300 18.0 595 9.6 720 552 552 558

1 000 x 400 18.0 595 10.8 735 591 596 614

1 000 x 500 18.0 830 12.0 750 852 867 879

1 000 x 600 18.0 830 13.2 765 947 973 994

1 000 x 700 18.0 1 055 14.4 780 985 1 000 1 032

1 000 x 800 18.0 1 055 15.6 795 1 006 1 021 1 074

1 000 x 900 18.0 1 290 16.8 810 1 052 1 076 1 137

1 000 x 1 000 18.0 1 290 18.0 825 1 044 1 086 1 192

1 200 x 100 20.4 375 7.0 810 676 676 676

1 200 x 150 20.4 375 7.8 820 678 678 678

1 200 x 200 20.4 375 8.4 825 682 682 684

1 200 x 300 20.4 605 9.6 840 769 769 775

1 200 x 400 20.4 605 10.8 855 855 856 867

1 200 x 500 20.4 840 12.0 870 968 973 995

1 200 x 600 20.4 840 13.2 885 1 000 1 027 1 067

1 200 x 700 20.4 1 070 14.4 900 1 169 1 184 1 218

1 200 x 800 20.4 1 070 15.6 915 1 190 1 210 1 295

1 200 x 900 20.4 1 300 16.8 930 1 367 1 427 1 452

1 200 x 1 000 20.4 1 300 18.0 945 1 406 1 448 1 556

1 200 x 1 200 20.4 1 535 20.4 975 1 682 1 736 1 846


1 400 x 100 22.8 385 7.2 910 1 120 1 120 1 120

1 400 x 200 22.8 385 8.4 920 1 189 1 189 1189

1 400 x 400 22.8 800 10.8 950 1 357 1 368 1 374

1 400 x 600 22.8 1030 13.2 980 1 478 1 505 1 519

1 400 x 800 22.8 1260 15.6 1 010 1 709 1 728 1 777

1 400 x 1000 22.8 1495 18.0 1 040 1 955 1 996 2 075

1 400 x 1200 22.8 1725 20.4 1 070 2 375 2 439 2 539

1 400 x 1400 22.8 1960 22.8 1 100 2 697 2 765 2 917

1 600 x 100 25.2 400 7.2 1 020 1 261 1 261 1 261

1 600 x 200 25.2 400 8.4 1 030 1 361 1 361 1 361

1 600 x 400 25.2 810 10.8 1 060 1 561 1 565 1 576

1 600 x 600 25.2 1 040 13.2 1 090 1 908 1 934 1 942

1 600 x 800 25.2 1 275 15.6 1 120 2 192 2 211 2 264

1 600 x 1 000 25.2 1 505 18.0 1 150 2 480 2 522 2 607

1 600 x 1 200 25.2 1 740 20.4 1 180 2 799 2 863 2 962

1 600 x 1 400 25.2 1 970 22.8 1 210 3 129 3 186 3 349

1 600 x 1 600 25.2 2 200 25.2 1 240 3 517 4 607 4 792




6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Push On Joint Fittings - Double Socket Taper

DN x dn e1 e2 L MassT

100 x 80 7.2 7.0 90 8.5

150 x 80 7.8 7.0 190 13.5

150 x 100 7.8 7.2 150 13.8

200 x 100 8.4 7.2 250 20.5

200 x 150 8.4 7.8 150 21.0

250 x 150 9.0 7.8 250 29.0

250 x 200 9.0 8.4 150 29.0

300 x 150 9.6 7.8 350 39.5

300 x 200 9.6 8.4 250 39.5

300 x 250 9.6 9.0 150 38.0

350 x 200 10.2 8.4 360 52.0

350 x 250 10.2 9.0 260 51.0

350 x 300 10.2 9.6 160 49.5

400 x 250 10.8 9.0 360 66.0

400 x 300 10.8 9.6 260 64.0

400 x 350 10.8 10.2 160 62.0

DN x dn e1 e2 L MassT

450 x 350 11.4 10.2 260 69.5

450 x 400 11.4 10.8 160 66.0

500 x 350 12.0 10.2 360 98.0

500 x 400 12.0 10.8 260 94.0

600 x 400 13.2 10.8 460 14.2

600 x 500 13.2 12.0 260 131

700 x 500 14.4 12.0 480 194

700 x 600 14.4 13.2 280 178

800 x 600 15.6 13.2 480 252

800 x 700 15.6 14.4 280 229

900 x 700 16.8 14.4 480 318

900 x 800 16.8 15.6 280 288

1 000 x 800 18.0 15.6 480 392

1 000 x 900 18.0 16.8 280 354

1 200 x 1 000 20.4 18.0 480 570

1 400 x 1 200 22.8 20.4 360 711

1 500 x 1 400 24.0 22.8 260 -

1 600 x 1 400 25.2 22.8 360 951Dimensions in millimeters Masses in kilograms



6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Push On Joint Fittings - Caps and Plugs

DN e Mass

100 18.0 8.5

150 18.0 14.1

200 18.0 19.8

250 19.5 27.4

300 23.0 42.8

350 24.0 61.7

400 25.0 76.3

450 26.0 93.7

500 27.0 107

600 29.5 132

700 31.0 202

800 33.0 275

900 35.0 -

1 000 37.0 353

1 100 39.0 454

1 200 41.0 813

1 400 43.0 1 018

CAPS PLUGS

DN DE e e1 L Mass

100 118 18.0 7.2 200 4.5

150 170 18.0 7.8 225 4.5

200 222 18.0 8.4 250 14.8

250 274 19.5 9.0 250 21.5

300 326 23.0 9.6 275 33.5

350 378 24.0 10.2 275 45.5

400 429 25.0 10.8 275 56.0

450 480 26.0 11.4 275 68.5

500 532 27.0 12.0 275 81.0

600 635 29.5 13.2 300 112

700 738 31.0 14.4 300 193

800 842 33.0 15.6 300 259

900 945 35.0 16.8 350 337

1 000 1 048 37.0 18.0 350 437

1 200 1 255 41.0 20.4 350 783

1 400 1 462 43.0 22.4 350 1 078





6.DI

P.PI

PE

2 0 1 8 E D I T I O N

DUCTILE IRON

INTERNATIONAL

NSF®


Products for Water, Wastewater and Fire Protection

Ductile Iron Pipe SIZE RANGE (inches) SIZE RANGE (metric)

TYTON JOINT® Pipe 4"-64" Ductile Iron 100-1 600

Mechanical Joint Pipe 4"-12" Ductile Iron

TR FLEX® Restrained Joint Pipe 4"-64" Ductile Iron 400-1 600

HP LOK™ Restrained Joint Pipe 30"-64" 1 400-1 600

Flanged Pipe 4"-64" Ductile Iron 100-1 600

USIFLEX® Boltless Flexible Joint Pipe — 4"-48" Ductile Iron for Subaqueous Installations

Restrained Joints

TR FLEX® Restrained Joint Pipe 4"-64" Ductile Iron 400-1 200

TYTON JOINT® Pipe with Anchor Gaskets 100-300

HP LOK™ Restrained Joint 30"-64" 1 400-1 600

MJ FIELD LOK® Gaskets 4"-24"

FIELD LOK 350® Gaskets 4"-24"

FIELD LOK® Gaskets 30" & 36"

TR FLEX GRIPPER® Rings 4"-36" Ductile Iron

TR TELE FLEX® Assemblies 4"-24" Ductile Iron

Ductile Iron Fittings

TYTON® Fittings (Push-On) 14"-64" Ductile Iron 100-1 600

TRIM TYTON® Fittings 4"-12" Ductile Iron

TR FLEX® Fittings and TR FLEX® Telescoping Sleeves 4"-64" Ductile Iron 400-1 200

Mechanical Joint Fittings 3"-48" Ductile Iron

TRIM TYTE® MJ Fittings 3"-48" Ductile Iron

Flanged Fittings 3"-64" Ductile Iron 100-1 600

XTRA FLEX® Couplings 4"-24" Ductile Iron

HP LOKTM (350 psi) 30"-64" 1 400-1 600

Miscellaneous Products

PROTECTO 401™ Lined Ductile Iron Pipe for 4"-64" Ductile Iron 100-1 600 Domestic Sewage and Industrial Wastes

RING FLANGE-TYTETM Gaskets 4"-36" 80-1 600

FULL FACE FLANGE-TYTETM Gaskets 4"-64" 1 400-1 600

Saddle Outlets Various Ductile Iron

Welded Outlets Various Ductile Iron

Polyethylene Encasement 4"-64" 100-1 600

Anchor Gaskets 100-300

Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project.

2 Chase Corporate DriveBirmingham, AL 35244

Tel 877.347.7473www.uspipe.com

email [email protected]

All U.S. Pipe brochures and/or products are subject to change without further notice.

INTERNATIONAL SALES OFFICE

international tyton joint pipe & fittings...introduction 3 general specifications dimensions and...

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