insulstone mortar less stone veneer

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Insulstone Stone Veneer, Stack and Staple Mortar less Stone, Peal & Stick Mortar less Stone, Interior and Exterior Stone applications, Sandstone, I Brick

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Page 1: Insulstone Mortar Less Stone Veneer
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InsulStone™

Added Value Design Solutions:

Cost Competitive

Insulation Value (2 ¼” foam = R-11)

Damp Wall/Mold Prevention (Built-in Rain-screen)

Earthquake Resistance (shingle-like)

Hurricane (High Winds)

Flame Spread & Smoke Generation – “0”

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Construction Site Value

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The InsulStone™ System

Only 4 – Parts (Lego-like)

Corner/End

Flats

Corner/End

Starter

Wainscot Cap

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1” Crown

By 2” Leg

Staple

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Stand-offs provide a10 MM rain-screen drainage and

ventilation zone between the panel and the wall.

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Fascia stand- offs reduce problems

from:

•Hydraulic freeze/thaw effect

•Effervescence

Fastener locations are clearly

marked for the installer!

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Hot-melt silicone adhesive (Holds windows in skyscrapers)

Adhesive method developed in co-operation with Dow Corning

50 year Limited Warranty

Adhesion and Structural Uniform Load Test rated at 127 lbs/SF transverse loading.

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Each panel is individually fastened to the wall (Panel weight: 8-10 lbs/ft²)

Support ledger not required

Structural Uniform Load Test Rated at 127 lbs/SF (ASTM E330)

Individually fastened panels flex with the wall

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Fastener

1” Crown X 2”

Leg Galv. Staple

Manufactured

Stone, or

Brick

Sheathing

OSB/Plywood

7/16” min.

Sheetrock

Drainage

Plane #1

Stud

Drainage

Plane #2

Starter

Section

Starter Section

Fastener

Dual Rain-screen Drainage

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Outcome of 2012 IECC Residential Chapter Final Action Hearings

Analysis of ICF International

Based on estimates from the measures that were approved by the ICC’s Government Membership, the threshold of

30% energy savings of the 2012 IECC beyond the 2006 IECC was met or surpassed. Significant adopted changes

to the IECC include:

1. A better thermal envelope – i.e., window,

door, insulation – in all Climate Zones. In 2006, the number of climate zones in the IECC was reduced to eight in an effort to shorten the

IECC, make it easier to use and employ a

common map for both commercial and residential codes. The simplified map (shown

for the continental US) replaced many pages of

maps and commercial envelope tables and allowed IECC users to easily determine the

requirements that apply anywhere in the US.

Note: Hawaii, Guam, Puerto Rico and the Virgin Islands are in Climate Zone 1; Alaska is

in Climate Zones 7/8).

Final changes to insulation & fenestration component requirements are listed below (improvements over 2009 IECC are shaded in green):

Climate Zone

1

2

3

4 exc. Marine

4 Marine & 5

6

7 & 8

* Floor and Slab insulations levels remain unchanged. ** Commonly available insulation in 2x6 cavity (R20) or in 2x4 cavity with sheathing (R13+x) *** R5 continuous insulation or R13 for framed cavity insulation

6

7 & 8

Ceiling R-value

2009 IECC

30

30

30

38

38

49

49

2009 IECC

1.20

0.65

0.50

0.35

0.35

0.35

0.35

Window U-Factor

2012 IECC

30

38

38

49

49

49

49

2009 IECC

20 or 13+5

20 or 13+5 20+5 or 13+10

2012 IECC

0.65

0.40

0.35

0.35

0.32

0.32

0.32

Wood Frame R-value

13

13

13

13

21

2012 IECC

13

13

20 or 13+5**

20 or 13+5

20 or 13+5

20+5 or 13+10

Skylight U-Factor

2009 IECC

0.75

0.75

0.65

0.60

0.60

0.60

0.60

Basement R-value Crawl Space R-value

2009 IECC

0

0

5/13***

10/13

10/13

15/19

15/19

2012 IECC

0.75

0.65

0.55

0.55

0.55

0.55

0.55

2012 IECC

0

0

5/13

10/13

15/19

15/19

15/19

Window SHGC

2009 IECC

0.30

0.30

0.30

NR

NR

NR

NR

2009 IECC

0

0

5/13

10/13

10/13

10/13

10/13

2012 IECC

0.25

0.25

0.25

0.40

NR

NR

NR

2012 IECC

5/13

10/13

15/19

15/19

15/19

0

0

2012

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“Installation” InsulStone™ Insulated Wall Cladding

ICC - EG315

“Masonry Veneer Systems with Foam Plastic Backing”

InsulStone™ Simplifying Construction!

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1” crown by 2” staples are the most common and fastest way to install InsulStone™ over sheathing.(see InsulStone™ installation guide for details)

Washer head screws can be used to attach directly to studs (16” centers) or to CMU or concrete. (see InsulStone™ installation guide for details).

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Determine the location of the starter and select 2 points with a laser level

at each side of the section of wall, mark and snap a line for the starter.

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Step #1: Install the corners first and fill the field to the last

panel. (randomly locate the splices)

Step #2: Cut the 2 panels as illustrated to fit remaining space.

Use the left over piece for the splice in the next row.

Step #3: Apply adhesive to the foam only.

Step #4: Press the sections together as illustrated on right.

(Note: 2 colors of stone are used for illustration purposes only)

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Electrical Boxes and Hose Bibs are flat stones designed for cover plate or light fixture installation. The stone is mounted on foam the same thickness as the stone. Use deck screws to attach this accessory, then cut surrounding stones to fit to the plate. Use adhesive to seal the cut edges to the accessory plate.

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Quoins and Keystones

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InsulStone ™

Commercial Grade

Insulated Sand Stone Panels 11 ½” x 22 ½”

InsulStone™ is sand

and red colored

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High-Density Concrete Fascia

Harder than Mfg. Stone – 5,000 + PSI

Mortar-less “Stack & Staple”

Natural Sand finish or internally colored finishes

R-11 Nominal Insulation Value

Built-in Rain-screen

8-10 lbs. square foot

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www.insulstone.com

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