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Download Installation Instructions - VF Accessoriesvf-  VW MK5 Golf/Jetta 2.0T FMIC

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  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 1 of 15 P/N: VFA-12-01

    Installation Instructions MK5 GTI/ GLI Golf/Jetta/EOS Front Mounted Intercooler Kit

    Does not fit Audi A3/TT

    Part# VFA-12-01

    IMPORTANT NOTICE : This product is NOT CARB approved. This product may void certain aspects of your manufacturer warranty. VF-Engineering is not responsible for consequential damage, losses, or injury resulting from the use of this product.

    VF ENGINEERING www.vf-engineering.com

    M-F 9:00AM 5:30PM (PST) 1365 N. Dynamics St. #E, Anaheim CA 92806 Phone: (714) 528-0066 Fax: (714) 528-0067

    2007 VF-Engineering. All Rights Reserved

    http://www.vf-engineering.com/

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 2 of 15 P/N: VFA-12-01

    Contents: 1) VF intercooler core with welded end tanks.

    2x L-shaped brackets with 4xM8x10mm hex bolts and split lock washers 2x T-shaped bolt-brackets with 2x M6 washer nuts

    2) Turbo discharge pipe with billet venture adapted and 3x M6x10mm hex bolts and washers Custom Silicon hose coupler and clamp 2x M6 rubber mounts and 2x M6 flange nuts 2.125 silicon coupler with 2 hose clamps 3) Intercooler hot-side pipe

    2.5 hump hose coupler 2x hose clamps

    4) Intercooler cold-side pipe

    2.5 hump hose coupler 2x hose clamps

    5)Throttle body pipe Throttle body custom coupler

    2x hose clamps 2.5 silicon coupler 2x hose clamps

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 3 of 15 P/N: VFA-12-01

    Identify pipes as below (A) - Turbo discharge pipe with billet venturi and oil pan hanger mounts (B) - Intercooler hot-side pipe (C) - Intercooler cold-side pipe (D) - Throttle body pipe

    Remove front bumper Disconnect factory intercooler hot-side pipe front factory intercooler and aluminum turbo discharge pipe.

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 4 of 15 P/N: VFA-12-01

    Disconnecting factory turbo discharge pipe (pancake pipe). (unscrew the 2x torx bolts to oil pan)

    (unscrew 3x bolts to turbo) and re-use O-ring with VF part.

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 5 of 15 P/N: VFA-12-01

    Removing throttle body pipe. Disconnect factory intercooler cold side pipe from the intercooler. (unscrew 2x torx hold down screws) (disconnect elect connect from boost pressure sensor) (un-do hose clamp to TB) Remove pipe.

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 6 of 15 P/N: VFA-12-01

    Mounting intercooler Remove foam. Place T-bolt bracket through the OEM hole as shown below (feed it through from behind) hang intercooler and secure.

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 7 of 15 P/N: VFA-12-01

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 8 of 15 P/N: VFA-12-01

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 9 of 15 P/N: VFA-12-01

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 10 of 15 P/N: VFA-12-01

    Fit VF turbo discharge by re-using OEM O-ring. Remove rubber mounts from VF pipe and screw into oil pan. Hang pipe and secure with 2x M6 nuts

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 11 of 15 P/N: VFA-12-01

    Fit VF intercooler hot side pipe between turbo discharge and hot side of the intercooler with couplers and clamps provided.

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 12 of 15 P/N: VFA-12-01

    Fit VF throttle body pipe, (having already transferred boost pressure sensor from OEM pipe and 2x OEM hanger grommets with metal sleeves). Remove coupler from VF pipe and then position the VF pipe in place and secure into TB coupler. (note lubricate the end of the pipe to help ease the pipe into the coupler). The pipe should fit cleanly just as the OEM piece.

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com VW MK5 Golf/Jetta 2.0T FMIC

    PAGE 13 of 15 P/N: VFA-12-01

    Fit VF intercooler cold side pipe between throttle body pipe and intercooler cold side with couplers and clamps.

    Check over your installation and start up car. Check for air leaks. Re-fit bumper and trims. Perform test drive when car is warm and take car over 4000rpm (ensuring you monitor traffic laws). Then re-check tension on hose clamps. Note ALL pipes should fit without the need to adjust or trim any OEM parts. FINAL SHOT BELOW

    2007 VF-Engineering. All Rights Reserved

  • www.vf-engineering.com

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