installation 441 140403

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Danpalon ControLite® Model 441 Installation Instructions Danpal Kibbutz Dan, 12245 Israel Tel: +972-4-695-3811, Fax: +972-4-695-8105 email [email protected] homepage http:\\www.danpal.com 1/2003

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Danpalon ControLite® Model 441 Installation Instructions Danpal Kibbutz Dan, 12245 Israel Tel: +972-4-695-3811, Fax: +972-4-695-8105 email [email protected] homepage http:\\www.danpal.com 1/2003 ©2003 Danpalon All rights reserved

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Page 1: Installation 441 140403

Danpalon ControLite® Model 441Installation Instructions

Danpal Kibbutz Dan, 12245 IsraelTel: +972-4-695-3811, Fax: +972-4-695-8105

email [email protected] homepage http:\\www.danpal.com1/2003

Page 2: Installation 441 140403

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Table of ContentsGeneral Specifications...............................................................................................................2

Structural ................................................................................................................................................. 2Electrical................................................................................................................................................... 2

Controlite® Installation............................................................................................................3Panel Installation...................................................................................................................................... 3Installation of Power Supply and Control System ..................................................................................... 9

Mounting and Wiring Control System Components............................................................................. 9Control System Verification ............................................................................................................... 11

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General Specifications

StructuralMinimum slope: 5° (9%)

Maximum span between supports: 3.5 meters (with standard glazing profiles supplied by Danpal)

Note: ControLite panels are installed with the mechanism profile at the top.

ElectricalMaximum number of panels per control system: 100 panels (with the appropriate power supply unit)

Maximum distance of first panel from Control box: 50 meters. If a longer distance than fifty meters is required consult Danpal for special arrangements,

If the skylight is composed of several separate fields, consult Danpal for a practicable solution.

2 Danpalon ControLite® Installation Instructions

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Controlite® InstallationInstallation of Controlite must be made according to all the rules and regulations applying for installations of roof panels in particular and roofs in general.

Installation of glazing bars system is similar to installation of polycarbonate sheets with aluminum glazing bars and must be performed according to the professional standards applicable for such installations.

Panel Installation1 Install the external glazing bar to the roof

frame and connect with screws. For steel substructure you may use self-tapping screws of the following type:� ���������� ���� ������������������I��� ��������� ��������� ��!�� �"��#��$������

Note: Type and quantity of screws is dictated by the type of roof frame, size of the skylight, wind load requirements, and other professional considerations.

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Note: The distance between the panels and the module width is dictated by the length of the crossing bars. The standard width of Controlite panels is 980 mm, which results in a module width of 1000 mm center to center. If your panel width is smaller than 980 mm contact your Controlite reseller for specific instructions.

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� .#���%������%�#))����'��)��#������##(�(�����-����)%��-)�����$$�����)%��-)��)�%$#)���)��#))�'$���#�������!)�#(�����%�#))����'��)��For steel substructure you may use self-tapping screws of the following type:� ���������� ���� ������������������I��� ��������� ��������� ��!�� �"��#��$������

Note: Type and quantity of screws is dictated by the type of roof frame, size of the skylight, wind load requirements, and other professional considerations.

� 0���%��������!��$�����#�����$#-�����!�#(������"�����$��$�&����'���-�����-#�)����$�))�)���$�)%��-)�� 0���%��������!��$�����#�����$#-�����!�#(������$�&����'���-�����-#�)����$�))�)���$�)%��-)�

Note: This end plate remains untightened to ease installation of the capping cover in step 25.

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� 1��#2�������3�%#������(�#������$#-���)�!��#(���.#���#���������$���!��,����������$�#�������$�&����'��)��0!4,)����������$��������$$�$��#������$�&����'��)�'�)�)���!���),����5,�$�)��%�����'#���)�!�)�#(���������$�

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Note: Make sure that the upper PE coating is free and can be later removed easily.

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4 Danpalon ControLite® Installation Instructions

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�� �$�%�����$�&����'���#�������##(�(����������!�)���%��#(�* ����(�#�������"�����$��$�&����'����%�������#�%�������

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��.#���%������%�#))����'��)��#������$�&����'��)����#,��������#$�)��������%�#))����'��)�-�������/�*����������������)%��-)�

��.#���%������%�#))����'��)��#������##(�(�����-����)%��-)�����$$�����)%��-)��)�%$#)���)��#))�'$���#�������!)�#(�����%�#))����'��)��For steel substructure you may use self-tapping screws of the following type:� ���������� ���� ������������������I��� ��������� ��������� ��!�� �"��#��$������

Note: Type and quantity of screws is dictated by the type of roof frame, size of the skylight, wind load requirements, and other professional considerations.

�� 0���%��������!��$�����#�����$#-�����!�#(������$�&����'���'�)��-�����-#�)����$�))�)���$�)%��-)�

Note: The end plate remains untightened to ease installation of the capping cover.

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�� 1��#2�������3�%#������(�#������$#-���)�!��#(�����.#���#���������$���!��,����������$�#�������$�&����'��)��0!4,)����������$��������$$�$��#������$�&����'��)�'�)�)���!���),����5,�$�)��%�����'#���)�!�)�#(���������$�

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�� ���$��'#,����%��#(�����,������3�%#������(�#������)�!�)�#(�.#���#$��������$�

Note: Make sure that the PE coating is free and can be later removed easily.

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Note: The last glazing bar is an external glazing bar.

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Caution: Leaving the PE cover on panel on a hot sunny day may cause the PE cover to adhere to the panel.

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Note: The installation must allow for thermal expansion of the panels. The upper end of the panel must have room to expand; the mechanism housing must be free of any mechanical attachment.

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8 Danpalon ControLite® Installation Instructions

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Installation of Power Supply and Control SystemWarning: Installation of the control system and connection of control system to an electrical power source must be performed by a qualified electrician according to all the safety regulations applicable in the country where the installation is performed.

Note: After QA and operational inspection the control system is shipped with short cables unless otherwise instructed by the client.

Mounting and Wiring Control System Components

1 Verify that the grounding of the Controlite glazing bars is connected to the building’s main grounding to protect the system from lightning induction.

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Note: The sun sensor should be positioned at a location exposed to the sun throughout the entire day.

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Note: The central power unit should be mounted less than 50 meters from the first panel in the skylight and no more than 50 meters from the external sun sensor.

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Note: Make sure that silicone sealant on the cable entrance hole will prevent water penetration into the sun sensor.

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Note: The preferred position is the middle of the skylight.

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Note: Maximum distance between the internal sensor and the power unit is 50 meters

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Note: The maximum distance between the user controller from power unit is 100 meters.

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10 Danpalon ControLite® Installation Instructions

Page 13: Installation 441 140403

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Control System Verification

1 Connect the Power Unit to the electrical power supply. Verify that the red LED on the top left side of the PCB is illuminated.

2 Inspect the User Control Panel and verify that the green POWER indication is illuminated.

3 Verify that the KEY lock switch at the bottom right side of the User Control Panel is not set to the “lock” position.

Note: Up is locked, down is unlocked.

4 Push the ON/OFF button on the User Control Panel to initiate the mode indication LED and the digital display. If there is no reaction to ON/OFF button, recheck that the KEY lock switch is in the down position.

5 Push the INTENSITY lock button and check the following:a The MODE indication is off during the three-

second test.b The AUTO indication will flash for three seconds.c A two-digits number appears in the digital display.

Note: If the digital display shows one of the following messages, roo.S, sun.S, no.PO, or no.PA, disconnect the power supply immediately and recheck the wiring of control system components. When the system has been wired correctly perform the above procedure once again.

6 Set the Season MODE switch at the right side of the User Control Panel. Winter is up, Summer is down.7 Set the SUNRISE SIDE left/right direction switch at the right side of the User Control Panel. If the sun rises at

the right side of the skylight, set the switch down. If the sun rises from the left side of the skylight, set the switch up. (The direction of the sunrise in relation to the skylight is determined from a position above the top of the panels looking downward.)

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Note: The User Control Panel is set to MANUAL mode when it leaves the factory. If it has been changed to AUTOMATIC mode you will have to wait 20 minutes for the display to stop blinking before pressing the MODE button and changing to MANUAL mode.

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Note: The digital display blinks while the louvers turn to the selected position.

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Note: While the system turns the louvers in order to reach to a new position, the digital display blinks. It is impossible to issue commands to the system while the digital display is blinking.

The ControLite system has now been successfully installed. For operation and maintenance of the system please refer to operation and maintenance instructions.

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12 Danpalon ControLite® Installation Instructions

Page 15: Installation 441 140403

Notes

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Danpal Kibbutz Dan, 12245 IsraelTel: +972-4-695-3811, Fax: +972-4-695-8105

email [email protected] homepage http:\\www.danpal.com1/2003