INDUSTRIES VISIT REPORT

From- 3rd march to 5th march 2009

Name of Company:-

1. Ghatke Patil Industry ltd.2. Gokul Dairy.3. Rocket Industry pvt ltd.4. Caspro Metallic industry ltd.5. Sanjay Ghodawat Group.

Submitted to:-

Suryadatta Institute of Vocational and

Advance Studies, Pune.

Submitted By:-

SAWARAM SUTHAR

Batch: ‘c ‘ Roll no. 60

Course: PGCP +PGDBM

COMPANY NAME: - GHATGE PATIL INDUSTRIES LTD, KOLHAPUR

DATE OF VISIT: - 3rd march, 2009

Union of minds: A belief to walk ahead as one team. A team with diverse capabilities, yet rigid about one common idea- to succeed. And to succeed as an organisation. An organisation with a symphony of men and machines. Man and machine, unity and strength. Strength to work as a successful organisation.

Strength withinThe united strength of 1250 dedicated minds. Striving consistently at achieving excellence in precision engineering since 1960.

ON THE QUALITY FRONT: Quality has paramount importance in GPI's production activity. Process control and stagewise quality assurance systems have enabled the company to receive appreciation from its valued customers. GPI has been awarded ISO 9001 we have already been audited for TS and certification is under processing for its Product Division and ISO 9001 for Foundry Division.Various Quality Circles focus on critical quality problems and effectively solve them at the shortest possible period collectively. Various method improvements are achieved through quality circles ensuring consistent quality requirements.

COMPANY’S SCENARIO

Date of Incorporation

July 2, 1960

Annual turnover

Rs. 160.00 Crores( USD 36.00 Millions)

LocationReg. office & works at Kolhapur, Maharashtra  ( 400 Km south of

Mumbai) on National Highway No. 4 .Place connected by Air, Rail and Road from Mumbai.

Plant Total Area :  93384 Sq. Mtr. Built up 32590 Sq. Mtr.

Manpower 1250 Nos

Working Hours

Tuesday thru Sunday, 8:30 AM to 5:00 PM

OUR PRODUCTS

.

OUR CUSTOMER

BEML

CEPIND,ITALY CUMMINS INDIA LTD

EICHER TRACTORSForce Motors

FOCREM,ITALY

INDOFARM TRACTORS

INTERNATIONAL TRACTORS

 

IVECO, ITALY

 

JOHN DEERE EQUIPMENT PVT LTD

  KILOSKAR OIL ENGINES LTD

KNORR BREMSE, HUNGARY MONTANARI, ITALY

TRANSFLUID ITALY

PREET TRACTORS PNE TECHNIC, DENMARK

STANDARD

TMA, USA

UZEL, TURKEY

YANMAR, JAPAN

CORE COMPETENCEPrecision Pattern and Foundry Production Technology in Grey Iron and Nodular Iron and Aluminium Castings

Development of Construction and Mining Equipment Power Train and Mobile Hydraulic  Aggregates know-how.

Design and Development of Industrial Power Drive Technology (Mechanical Clutches, Power Take Offs, Marine Transmissions and Power Take Offs, Two speed Gear Boxes, Electromagnetic Clutches, Two Speed Clutch etc.

Computer Aided Design and Drafting System for design and manufacture of different varieties of precision gear elements like Splined shafts, Broached components, Spur & helical gears with profile ground to higher accuracy,  heat treated either with nitriding or  carburised and induction hardened etc.(upto 8 module - 350 mm dia.DIN Class 6).

High quality Grey & S.G.Iron casting production technology with precision machining facility on  CNC machines coupled with GPI developed spin on gravity die casting of intricate torque and  fluid coupling elements.

Trained and skilled manpower to operate and maintain advanced CNC machine systems that go to make gears and related components covering gear sizes upto 8 module and 350 mm OD.

Capability to manufacture assemble and test-1. Manual and power shift transmission and Power Take offs2. Mechanical clutches to Twin Disc Design, Electromagnetic Clutches and Brakes of

ZF Design.3. Marine Gear Box (Mechanically & Hydraulically actuated).4. Variety of industrial and off highway equipment Clutches, Fluid Couplings

(Transfluid Designs)5. Torque Convertor to Komatsu Design, Pump drives, Foundation Brake Systems.6. System integration of Gear Box with electrical, hydraulic and electronic control

system.7. Precision gear metrology and quality control system with approved vendor source

for raw  material and component supply besides Final product testing to ensure customers quality standards.

All India Product Distribution and After Sales Service Network for Industrial and Automobile Products and Aggregates.

Specialised Components manufactured  such as Nodular Iron (S.G), Crank Shafts, Brake System elements.Ventilated and Standard Brake Drums, Aluminium Alloy castings such as Torque Convertor elements for captive use.

Professional Cadre of Engineers and Skilled manpower in the Field of Foundry and

Manufacturing Technology.

Quality Culture of the Company to meet and surpass Customer expectation ( An ISO 9001, 9002  accredition by BVQI , API and TUV )

Export management of parts and assemblies to meet Quality, Cost and Delivery targets.

Quality Assurance

Ghatge Patil Industries Limited believes that there is no substitute for quality of design, materials preparation, manufacturing and it complies with all codes and standards applicable to the products manufactured by the Company.

To achieve and maintain these standards, the Company has established a comprehensive quality assurance system. This is backed up by an audit encompassing design, manufacture, assembly, testing, examination, packing and shipping in accordance with the latest standards and specifications. Each Division Head at GPI is responsible for implementing and maintaining quality assurance system. The effectiveness of the entire system is ensured by the participation of all employees who, in one way or other contribute to achieve and maintain highest quality levels for every product manufactured in GPI.

The Company's laboratories are equipped with ARL Spectrometer, Neophot 21 Microscope, Universal Testing Machine, Hardness testing Machines (Brinell & Rockwell), Testing Units for Sand properties for chemical analysis, mechanical testing and metallurgical examination. In-house facilities are used for radiography crack detection by magnetic particle, dye penetrate and ultrasonic examination. Hydrostatic testing and helium leak detection ensure the integrity of assembled products and provide a audit of their safety. Periodic inspection of jigs and fixtures, pattern equipments, core Boxes, master gauges and calibration of measuring instruments, pressure gauges and pyrometers are part of the Company's quality assurance procedure. Further routine calibration of core sand and moulding sand mixers ensure consistency in resin additives and other sand parameters ensuring quality of the castings. On request, GPI offers its products to independent authorities for inspection and pressure testing.

GPI’s quality systems are audited by API, BVQI and  TUV periodically.

Foundry division is also audited for TS certification and Certificate is under process

COMPANY NAME: - GOKUL DAIRY

DATE OF VISIT: - 3rd march 2009

Shri Ravindra P. Apte Chairman

The Kolhapur District Co-operative Milk producers Union Ltd.,Kolhapur was established on 16 th March 1963 under the Co-operative Act. It made a moderate beginning by collecting 700 liters of Milk per day from 22 societies. Most success stories have a humble begining & so has been with Kolhapur Zilla Sahakari Dudh Utpadak Sangh Ltd. On 16 Th March 1963 a spark stormed a fire to help the White Revolution revolt heavily, when on this day came into being the “Kolhapur Zilla Sahakari Dudh Utpadak Sangh Ltd” with the introduction of its popular brand of Gokul Milk & its wide range of Dairy products in to the market.

Objectives of the Dudh Sangh

Development of infrastructure for procurement of Milk in rural areas of Kolhapur District to ensure an assured market for Milk producers throughout the year, as well as good remunerative prices. 

Fulfill the growing need for Milk & Milk products of the consumers in Maharashtra & else where. 

Organize the Co-operative structure of milk producers at the village level. 

Supplement the programme extension & inputs, with particular reference to feed & fooder production & implement an intensive breeding programme for Milk animals to increase Milk production. 

Imparting training for developing human resource at rural level for effective leadership, Management skills & improvement of services to rural Milk producers. 

Objectives:

1. To meet customer satisfaction consistently by maintaining end product standard.2. To utilize resources effectively.3. To improve overall involvement of employees.4. To monitor annual return per rupee to the producers

Quality Policy 

To enhance customer faith and satisfaction, we are commited in implementing and improving effectiveness of our quality management and food safety system for processing of milk and manufacturing of milk products.

We believe in providing maximum benefits to our milk producers to uplift their standard of living by effective resource management and employee involvement.

Products The Gokul Dudh Sangh Products are extremely popular in the Local & Distant Markets. Branded as Gokul

Products, they include Milk, Shrikhand, Ghee, Table Butter, Skimmed Milk Powder & White Butter.

Gokul MilkGokul CreamGokul ButterGokul Cooking ButterGokul Skimmed Milk Powder(Standred rade)Gokul Skimmed Milk Powder(Extra grade)Gokul WMPGokul ChakkaGokul GheeGokul ShrikhandGokul PaneerGokul Lassi

Procurement The rated milk handling capacity of the Gokul Dairy and chilling centers is 10.75 Lakh Litres per day. Dudh

Sangh covers 3499 village level dairy co-operatives on 210 milk routes for Milk procurement everyday.

Since then, the figure has shot up year after year & today in the year 2008, the average procurement is more

than 5 Lakh Litres per day. The ratio of Buffalo Milk to Cow Milk capacity is 78% to 22% respectively. The Buffalo

fat % is 7.4 SNF 9.5 and the Cow fat % is 4.2 SNF 8.6. 

Average milk purchase price for buffalo milk is Rs. 19.04 and for cow milk is Rs. 12.03.

Different Prizes and scheme for DCS and Milk Producer.

COMPANY NAME:- ROCKET ENGINEERING CORPORATION LTD.

DATE OF VISIT: - 4th march, 2009

About the company The company has established earlier two decade. it produce various types of product as diesel ,generators ,air cooling system etc.

Number of employees. 150 general employees 50 office employees

ProductsComet diesel engines, comet generators system, comet tools and pumps etc.Product range Single pumps 3.5 to 13 hp Double pumps 16 to 28 hp.Customers

1. Crompton greaves.2. Rocket industries and3. Others companies.

Applications1. Water circulation.2. Diesel generator and3. Spray machine.

Marketing strategy They are selling comet brand name as 25% and 75% others as krilosker field marsel .Manufacring processor

1. Inward department2. Quality assurance3. Assembly portable4. Performance testing 5. Refitting and6. Dispatch.

COMPANY NAME: - CASPRO METAL INDUSTRIES PVT. LTD

DATE of Visit :- 4th march 2009

Caspro Group form in the year 1977 by 2 brothers Late Mr. Sakalchand Rathod and Mr. Ambalal Rathod with a capital of Rs.2.lacs ( 5000 US$) & work force of 10 people. The parent company titled Caspro Metal Industries Pvt Ltd formerly known as Castwel Metal Industries a foundry was involved in grey iron casting manufacturing.

Mr. A C Rathod qualified as a metallurgists had a self experience of 17 years in a reputed foundry headed the technical department including Sales & Marketing. Mr. S C Rathod headed the Commercial & Finance dept..

The company started with two customers both Automotive Manufacturer. One of them a manufacturer of Trailers & Trolleys to Military & Defence It took one full year to establish the products & supply & after which their was no looking back.

In the 2nd half of 80’s most of the customers started demanding the supply of parts in semi machined / fully machined parts. To honour these request of our customers we in 1989 established our 1st machine shop division Rathod Industries in 1989 followed by Export division in 1996 headed by Mr. Prakash Rathod qualified as a Mechanical Engineer. At the initial stage few parts were supplied in machined stage & as on today 70% of our goods

casting are supplied as machined parts.

As on today the company turnover is INR 500 million (USD 12 Million), & we cater to the needs of Automotive, Tractor, Railways, Air compressor & other industries. We have overseas customers in Germany, USA & Italy.

COMPANY PROFILEName of Company : Caspro Metal Industries Pvt. Ltd. Mailing Address : E-1, M.I.D.C., Shiroli,

Kolhapur - 416 122. (India)Telephone : 00 - 91 - 230 - 2468033, Fax : 00 - 91 - 230 - 2468043

00 - 91 - 230 - 2468006E-mail : rathod@casproindia.com Constitution : Private Limited Company. Yr. of Estd. 1977The Directors : 1. Mr. Ambalal Chunilal Rathod,

Chairman & Managing Director.: 2. Mr. Mahendra Ambalal Rathod,Commercial Director.: 3. Mr. Prakash Ambalal Rathod, Technical Director.

Contact Persons : 1. Mr. M. A. Rathod, Commercial DirectorPhone : Works :- 00-91-230-2468033,

Resi. :- 00-91-231-2690896 Cell :- 00-91-99236 69191

: 2. Mr. P. A. Rathod, C.E.O., M/c. Shop Division & Exports Phone : Works :- 00-91-230-2469074,

Resi. :- 00-91-231-3291492 Cell :- 00-91-99236 69696

: 3. Mr. D. Biswas, Foundry Manager Phone : Resi. 00-91-231-2651750.

Cell :- 99234 00524 Our Bankers : State Bank of India, M.I.D.C., Shiroli, Kolhapur

Working Shifts : 3 Shifts.Employee’sFoundry Division : Technical - 8 Supervisor - 12 Admn. – 21 Workers – 150 Machine Shop Division : Technical - 16 Supervisor - 6 Admn. – 10 Workers - 80

Installed Capacity : 1000 M.T. Per Month

Current Utilisation : 800 M.T. per Month

Group Annual Turnover : Rs. 5000 lacs, 500 million INR, 11 million USD, 9 million EURO.

Weekly Holiday : MONDAY.

Plot Area : 80,800 Sq. Feets [8080 Sq. Mts.]

Our Sister Concerns : Rathod Industries, Caspro Exports

OUR PRODUCTS

Automotive Industries

Farm & Tractor Industries

Railway Industries

Air Compressor Industries

LIST OF MAJOR CUSTOMERS

CUSTOMER NAME COMPONENTS SUPPLIED

1. MAHINDRA & MAHINDRA LTD. : a) LCV DIVISION : Bearing Caps, Flywheels, Gear Blanks for 4.90 &

XD3P Engine, Transfer Case, C.C.F. Cover, Bearing caps (6cores), Gear Top Cover

b) TRACTOR DIVISION : Valve Body (3000 PSI), Brake Disc, Brake Housing, Control Lever Bracket, , Hydraulic Piston, Flywheel, Gear Blanks, Bull Cage Pinion, Bearing Cage, Diff. Case Assembly, Crank Case Cover Front, Front wheel Hub.

2. FORCE MOTORS LTD. : (LCV, 3 Wheeler & TRACTOR Manufacturer)Flywheels, Gear Blanks, Brake Drums, Brake Disc, Gear Box Flange, Bearing Caps, Pulleys, Water Pump Bearing Housing, Gear Box Housing, Front Engine Support, Gear Box End Cover, Water Pump Pulleys, Crank shaft Pulley.

3. ELGI EQUIPMENTS LTD. : (Air Compressor Division ) Valve Plate, Cylinder, Crank Case, Cylinder Head,Bearing cap, Flywheel.

4. INGERSOLL RAND ( I ) LTD. : (Air Compressor Division ) Cylinders, Pistons, Air Head Bottom, Sleeves,

Balance Weight, Crank Case5. SAB WABCO ( I ) LTD. : Pressure tight and shell cored casting for Railway

Braking System application.6. EICHER TRACTORS LTD. : Differential Housing, Intermediate Housing,

Cover Left & Right7. KIRLOSKAR TOYODA LTD. : Textile Machine Parts8. KNORR BREMSE : Railway Brake System Components9. KALYANI BRAKES. : Automotive Brake System Components10. KIRLOSKAR COPELAND LTD.: Refrigeration Compressor Crankcase &

Other ComponentsOVERSEAS CUSTOMER : DEUTZ AG, Germany

INGERSOLL RAND USAFELLA WERKE GMBH, GermanyKNORR BREMSE, GermanySAME DEUTZ-FAHR INDIA LTD, ItalyINDIMET PVT LTDYANMAR KANZAKI MFG. CO. LTD.

NAME OF INDUSTRY: SANJAY GHODAWAT GROUP

DATE OF VISIT: 4th march 2009

INTRODUCTION:-

The dynamic entrepreneurship and vision of Mr. Sanjay D. Ghodawat has led 'Sanjay Ghodawat Group of Industries' popularly known as STAR GROUP, to a remarkable success in a short span.

The key for this success is to provide "Uncompromising Quality at Competitive Prices".Today, the Sanjay Ghodawat Group has diversified its activities into different streams viz. Wind Power, High-Tech Agriculture, Chemicals, Flexible Packaging, Edible Oils, Real Estates, Heavy engineering, Textile division and FMCG. Now, the focus would be to provide FMCG products and packaged essential commodities to the people at competitive prices.

MISSION: The mission of 'Sanjay Ghodawat Group is to strive hard to uplift the socio- economical status of the society through our industrial ventures.

VISION: To provide our customers best of products and to surpass customer’s expectations leveraging latest technology and excellent human resources for their complete satisfaction

1) SHRENIK INDUSTRIES:

This is the engineering Division of the group engaged in Heavy Fabrication Engineering unit. The unit is mainly involved in the manufacturing of Wind Mill Tabular Towers mainly, 56 Meter and 75 Meter Towers. We have manufacturing capacity of 250 Nos. per annum of 56 Meter towers and 150 Nos. of 75 Meter towers. We manufacture windmill towers as per customer’s requirements. This project in one of the very few projects in the country

2) WIND POWER DIVISION:

Green Power the non renewable energy resources (viz. coal, gas, water) for generating power are depleting day by day and the need of the hour is to generate green power (non polluting) from renewable energy resources like wind and sun.

Keeping this in mind, the Company has set up wind farms of capacity 100 MW in various states viz. Maharashtra, Karnataka and Rajasthan. The Investment of the Company in this sector is nearly 500 crores. The electricity generated from these wind farms is being sold to State Electricity Boards as well as to private industries.

Recently company has set up wind farm in the state of Gujrat with installed capacity of over 10 MW.

3) TEXTILE INDUSTRIES:

Textile Industry

Starline Textiles, another enterprise of Sanjay Ghodawat has come up with wide range of apparel fabrics in shirting & suiting.In the coming years, there will be a huge demand for top quality of yarn dyed shirting fabrics, as well as suiting fabrics all over the world due to closure of lot weaving units in Europe and U.S.A.These fabrics are produced on most advanced Picanol Gammax Rapier weaving machines. These machines are equipped with 8 colour weft insertion with fancy let-off attachment to produce wide range of fancy fabrics.The weaving shed is equipped with Luwa Humidification Plant. The Company plants also to enter into garments manufacturing and export business very soon.

CORPORATE OFFICE:

Ghodawat Industries (India) Pvt. Ltd

PLOT NO. 438, P. B. NO. 118, POST: CHIPRI, (VIA-JAYSINGPUR), DIST: KOLHAPUR, MAHARASHTRA, INDIA

TEL: +91-2322-255023, 255212 /18

FAX: +91-2322-255059, 255211

e-mail: info@sdggroup.inWeb Site: www.sdggroup.in