improve your shop's efficiency, safety & productivity from summit

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  • Duke Fancher

    VP Service Ops

    Summit Truck Group

    Kenneth Calhoun

    VP Customer Relations

    Truck Centers of Arkansas

    Todd Venable

    Branch Manager

    MHC Kenworth of Little Rock

  • Why LEAN?

    Look at everything from the customers perspective

    Increase Throughput

  • Why LEAN?

    Lean provides a way to:

    do MORE and MOREwith LESS and LESS

    while simultaneouslyMEETING CUSTOMER NEEDS

    Eliminating Waste To Increase Value

  • Identify WasteThere are 7 common types of waste:

    1. Defects or rework

    A process done incorrectly, not meeting customers expectation

    2. Overproduction

    Making more than is needed or required at a given time

    3. Inventory

    Excess stocking of materials or resources

    4. Motion

    Any action that is unnecessary to complete the task

    5. Transportation

    Moving people or products too far or too often

    6. Over Processing

    Doing more than is required to meet the customers expectations

    7. Waiting

    Waiting for someone or something before you can finish your job

  • Improve a Process

  • Improve a Process

  • The 5 Ss of Lean

    SIMPLIFY Get rid of anything that is not needed

    STRAIGHTEN Establish a place for everything & keep everything in its place

    SHINE Keep everything very clean

    STANDARDIZE Establish daily routine in each work area to maintain first three Ss

    SUSTAIN Measure how well each group is maintaining & improving using the first four Ss

  • The 5 Ss of LeanBefore

    After

  • The 5 Ss of Lean

    Before

    After

  • The 5 Ss of Lean

    Before

    After

  • The 5 Ss of Lean - SustainingBlue Shelves

    Shelf location

    TS1 ZTSE4409 ICP &FUEL PRESSURE GAUGES

    TS2 ZTSE6073 INJECTOR COMPRESSION TOOL

    TS3 ZTSE4925 CLEAN FUEL SUPPLY TANK

    TS4 SNAP-ON ENGINE COMPRESSION TESTER

    1 NTSE 5010 #2 VT275 TOOL KIT

    2 NTSE 5010 #1 VT275 TOOL KIT

    3 ZTSE4816 IPR PLUG TESTER

    4 ZTSE4414 CAM SENSOR TOOL I6 & 444E

    5 ZTSE4683 STAINLESS STEEL INJECTOR SLEEVE TOOL

    6 ZTSE4722 I6 CAM TIMING TOOL

    7 ZTSE4721 V-ENGINE SUPPLIMENTAL TOOLS

    8 ZTSE6031 RESTRICTION PLATE TOOL

    9 ZTSE5018 MAXXFORCE 11-13 ESSISTIAL TOOLS BOX 1

    10 ZTSE5020 MAXXFORCE 11-13 ESSISTIAL TOOLS

    11 ZTSE5026 MAXXFORCE 11-13 ESSISTIAL TOOLS

    12 KL20060NAV EGR LEAK DETECTOR 11-13

    13 ZTSE5018 MAXXFORCE 11-13 ESSISTIAL TOOLS BOX 2

    14 ZTSE4400 DT466/530 ENGINE TOOLS

    15 ZTSE4410 DT466/530 ENGINE TOOLS

    16 ZTSE5005 DT466/570 ENGINE TOOLS BOX 2

    17 ZTSE5005 DT466/570 ENGINE TOOLS BOX 1

    18 ZTSE5015 MAXXFORCE DT/9/10 ENGINE TOOLS

    19 KL20020NAV EGR LEAK DETECTOR

    20 ZTSE5022 2010 MAXXFORCE DT/9/10 BOX 1

    21 ZTSE5022 2010 MAXXFORCE DT/9/10 BOX 2

    22 ZTSE5016 MAXXFORCE 7 UPDATE KIT

    23 ZTSE5000 VT 365 ENGINE TOOLS BOX 2

    24 ZTSE5000 VT 365 ENGINE TOOLS BOX 1

    25 ZTSE5000 VT365 UPDATE KIT

    26 ZTSE5021 2010 MAXXFORCE 7 TOOL KIT

    27 ZTSE4350 444E ENGINE TOOLS

  • The 5 Ss of Lean

    Before

    After

  • The 5 Ss of Lean

    Before

    After

  • The 5 Ss of Lean

    Before

  • The 5 Ss of Lean

    After

  • The 5 Ss of Lean

  • The 5 Ss of Lean

    After

    Before

  • The 5 Ss of Lean

    Before

    After

  • The 5 Ss of Lean

  • Q & A

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