imc-400a - trans diesel · kim hotstart products ... 8.3 8.3 8.3 8.3 80°f 100°f 100°f 120°f...
TRANSCRIPT
IMC-400A
ProductCatalog
Engine Heaters
Oil Heaters
Controls
Accessories
• Reduces engine wear.
• Immediate flow of warm oil to criticalengine parts.
• Stops destructive condensation and theforming of sludge in oil.
• Warm oil allows easier starts andprolongs battery life.
• Models designed for heatingtransmission fluid, hydraulic oil anddiesel fuel.
• Low watt density elements assure safeheating of oils and will not char or coke.
• Thermostat control available andrecommended for all models.
• Innovative threadless design V-clampstyle mounting adapter available.
Easy Starts…• Saves warm-up time
• Saves fuel
• Prolongs battery life
• Provides immediate defrosting
Reduces Engine Wear…• 90% of engine wear is due to low water
jacket temperature
• Stops destructive condensation
• Extends time between overhauls
Protects the Environment…• Eliminates “White Smoke” upon start-up
• Reduces idle time
• Engine is ready for clean full poweroperation
• Reduces noise pollution
• No high speed idle
2
KIM HOTSTARTPRODUCTSTRAVEL THE WORLD . . .
Kim Hotstart products are
found around the world . . .
On truck and railroad
engines . . . far below the
surface of the oceans . . . in
desert wastelands . . . and
high in the mountains.
Kim Hotstart is a manufacturer
and world wide distributor of
electric heating equipment for
gasoline and diesel engines.
Established in 1942, we have
the experience and expertise to
answer your engine heating
questions.
Kim Hotstart, the Ultimate in
Engine Pre-heating. Call us
Tank Style Coolant Heaters That Meet Heating RequirementsFor a Wide Range of Engine Sizes and Applications.
Industrial Lube Oil Heaters and Process Oil Heaters. MultipleSizes Available for Every Oil Heating Need.
• Constant circulation of coolant throughthe engine achieves even heatdistribution.
• New one-piece, heavy-duty, pressuredie-cast aluminum tank with a bolt-onflange element assembly.
• All parts replaceable — easy to service.
• Most models classified weathertight.
• Many models available for Class I, GroupD (Hazardous Locations) applications.
• Various voltages and phases available.
• Most models carry the European CE mark.
Kim Hotstart Pre-Heaters
3
All Kim-Glo Direct Immersion Heaters Carry CSA-C/USApproval and CE Mark.
Battery Warming Pads and Thermal Wraps with a Built-inThermostat Improve Cranking Power in the Coldest Conditions.
Silicone Hot Pads are Flexible and Easy to Install.
Thermostat Controls, Complete Control Systems and OtherAccessories Ensure Proper and Efficient Performance of KimHotstart Heaters.
• Ideal for oil pans, hydraulic reservoirs,engine blocks and hydraulic cylinders.
• Durable silicone/fiberglass cover resistsabrasion.
• General purpose, weathertight andexplosion proof thermostats availablefor all engine heating, oil heating andbattery heating applications.
• Fixed temperature and adjustable.
• Oil pressure switches for automatic cut-off of heaters on engine start-up.
• Complete control systems for 3 phaseand high voltage engine preheatersfactory assembled in electrical boxes forease of installation.
• Long life Incoloy elements withstand highertemperatures to reduce element failure.
• Reduced heat in terminal connection area.
• Resists scale build-up on element surface.
• Tensile strength of Incoloy is three timesthat of copper, making it much lesssusceptible to engine and road vibration.
• Available in 120 volt and 240 volt.
• The 6ft. power cord and plug carries alifetime warranty; standard equipmenton all Kim-Glo heaters.
• Optional thermostat control and “Y”harness available for all Kim-Glo heaters.
• Flexible SBR rubber pads are designedfor installation under the battery to heatfrom the bottom up.
• Blanket-style heaters and pad heatersare impervious to battery acid and oil.
• Pad models for multiple batteryapplications available with accessorycords and thermostat assembly.
• Blanket-style warmers provide greaterheat rise than plates or pads.
• Engineered to maintain batteries at80°F/27°c to ensure full cranking power.
4
Pages 6 -14 Section I
Tank Style Coolant HeatersWeathertight DesignOriginal Equip. Replacement HeatersCirculating System with Pump
Pages 16 - 18 Section IA
Tank Style Coolant HeatersClass 1, Group D for Hazardous Locations
Pages 36 - 38 Section IV
Battery Warming Pads and AccessoriesBlanket Style Battery WarmersSilicone Hot Pads
Pages 20 - 26 Section II
Industrial Lube Oil Heaters Lube Oil Heaters with ThermostatProcess Immersion Heaters with Fixed or Adjustable Thermostat
Pages 28 - 34 Section III
Temperature ControlsPressure SwitchMagnetic ContactorsJunction BoxesComplete Control Systems
Pages 40 - 49 Section V
Kim-Glo Direct Immersion HeatersElectrical Cords for Kim-Glo HeatersThermocordsFlush Mount Kits and Accessories
TABLE OFCONTENTS
Installation andTechnical Information
– Page 34
How to Specify anEngine Heater andConversion Charts
– Page 50
Industrial Circulating Systems
– Page 12, 13, 51
Custom Products
Call for information on:Battery ChargersWiring Harnesses
Air Intake HeatersDiesel Driven Heating Systems
Other Specialty Products
5
Section One
Industrial Tank StyleCoolant Heaters
4.25
4.6
1.5.25 (4X) HolesFor Mounting
Brackets
6
View of a Kim Hotstart TPS tank heater.This durable heater is assembled
with a built-in thermostat and 4–foot power cord.
• Molded from PolyphenyleneSulfide (PPS).
• Rust-free, resists corrosion,exceptional tensile strength.
• Vibration and shock tested toextreme limits to guaranteedurability.
• Greatly reduced heat loss formore efficient operation.
C US
Small Tank
HeatersHigh Impact Plastic
Single Phase
500-2000 Watts
120V & 240V
• Compatible with all chemicals.
• Incoloy element for longerservice life.
• Thermostatically controlled.
• All parts are field replaceable —not a throw away heater.
• Compact design requiresminimal mounting space.
*Off temperature – adjustable 90-130°F(On differential – 20° F)
6.7
7.9
OUTLET HOSEBARB .625 I.D.
INLETHOSEBARB
.625 I.D.
48" 16-3 HPN
Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
AmbientAbove-20° F
AmbientBelow-20° F
Kim HotstartModel Number Volts Phase Watts Amps
Thermostat Range
On Off
150 Cubic Inch
or Less
150 Cubic Inch
or Less
TPS051GT8-000TPS051GT10-000TPS051GT12-000TPS051GT12-A00TPS052GT8-000TPS052GT10-000TPS052GT12-000TPS052GT12-A00
120120120120240240240240
11111111
500500500500500500500500
4.24.24.24.22.12.12.12.1
80°F 100°F100°F 120°F120°F 140°F
ADJUSTABLE*80°F 100°F
100°F 120°F120°F 140°F
ADJUSTABLE*
350Cubic Inch
or Less
200Cubic Inch
or Less
TPS101GT8-000TPS101GT10-000TPS101GT12-000TPS101GT12-A00TPS102GT8-000TPS102GT10-000TPS102GT12-000TPS102GT12-A00
120120120120240240240240
11111111
10001000100010001000100010001000
8.48.48.48.44.24.24.24.2
80°F 100°F100°F 120°F120°F 140°F
ADJUSTABLE*80°F 100°F
100°F 120°F120°F 140°F
ADJUSTABLE*
350 — 500Cubic Inch
or Less
200 — 300Cubic Inch
or Less
TPS151GT8-000TPS151GT10-000TPS151GT12-000TPS151GT12-A00TPS152GT8-000TPS152GT10-000TPS152GT12-000TPS152GT12-A00
120120120120240240240240
11111111
15001500150015001500150015001500
12.512.512.512.5
6.36.36.36.3
80°F 100°F100°F 120°F120°F 140°F
ADJUSTABLE*80°F 100°F
100°F 120°F120°F 140°F
ADJUSTABLE*
500 — 700Cubic Inch
or Less
300 — 400Cubic Inch
or Less
TPS181GT8-000TPS181GT10-000TPS181GT12-000TPS181GT12-A00TPS202GT8-000TPS202GT10-000TPS202GT12-000TPS202GT12-A00
120120120120240240240240
11111111
18001800180018002000200020002000
15151515
8.38.38.38.3
80°F 100°F100°F 120°F120°F 140°F
ADJUSTABLE*80°F 100°F
100°F 120°F120°F 140°F
ADJUSTABLE*
In-LineAdjustableThermostat
In-line FixedTemperatureThermostat
RemoteThread-in
FixedTemperatureThermostat
6.7
7.9
OUTLET HOSEBARB .625 I.D.
INLETHOSEBARB
.625 I.D.
7Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
NEW!NEW!
NEW!
TPSHeatersNow available with in-line adjustable or fixedthermostat
• Off temperature – adjustablefrom 90°F to 130°F (ondifferential 20°F).
• Control your optimum desiredtemperature.
• 5/8” hose barb for easy in-lineinstallations.
• Watertight enclosure.
Types of Thermostats Available
Also Available:
Models with “Y” harness andremote thread-in typethermostats in various fixedtemperature ranges.
Models with “Y” harness and in-line type thermostats in variousfixed temperature ranges.
For model numbers featuringfixed remote stylethermostats, please contactfactory.
8 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
IndustrialTank
Heaters(Conduit Connection)
1500 - 5000 watt
Weathertight
Single Phase
CB Model withoutthermostat.
CB Model assembled withthermostat.
*Figure Number refers to technical drawings of heaters located on page 14.
CL Model assembled with thermostat.
C US
CL Model withoutthermostat.
AmbientAbove-20° F
AmbientBelow-20° F
Model Numberwithout
Thermostat
Model Number with Thermostat
(see chart 1)Volts Phase Watts Amps Fig.*
No.
350 — 500Cubic Inch
or Less
200 — 300Cubic Inch
or Less
CB115100-000CB115800-000CB115200-000CB115700-000CB115300-000CB115400-000
CB1151XX-000CB1158XX-000CB1152XX-000CB1157XX-000CB1153XX-000CB1154XX-000
120208240277380480
111111
150015001500150015001500
12.57.26.35.43.93.1
111111
500 — 600Cubic Inch
or Less
300 — 400Cubic Inch
or Less
CB120100-000CB120800-000CB120200-000CB120300-000CB120400-000
CB1201XX-000CB1208XX-000CB1202XX-000CB1203XX-000CB1204XX-000
120208240380480
11111
20002000200020002000
16.79.68.35.34.2
11111
600 — 800Cubic Inch
or Less
400 — 500Cubic Inch
or Less
CB125100-000CB125800-000CB125200-000CB125700-000CB125300-000CB125400-000
CB1251XX-000CB1258XX-000CB1252XX-000CB1257XX-000CB1253XX-000CB1254XX-000
120208240277380480
111111
250025002500250025002500
20.812.010.4
9.06.65.2
111111
800 — 1000Cubic Inch
or Less
500 — 600Cubic Inch
or Less
CL130100-100CL130800-100CL130200-100CL130700-100CL130300-100CL130400-100
CL1301XX-100CL1308XX-100CL1302XX-100CL1307XX-100CL1303XX-100CL1304XX-100
120208240277380480
111111
300030003000300030003000
25.014.412.510.8
7.96.3
333333
1000 — 1350Cubic Inch
or Less
600 — 800Cubic Inch
or Less
CL140800-100CL140200-100CL140700-100CL140300-100CL140400-100
CL1408XX-100CL1402XX-100CL1407XX-100CL1403XX-100CL1404XX-100
208240277380480
11111
40004000400040004000
19.216.714.410.5
8.3
33333
1350 — 1650Cubic Inch
or Less
800 — 1000Cubic Inch
or Less
CL150800-100CL150200-100CL150700-100CL150300-100CL150400-100
CL1508XX-100CL1502XX-100CL1507XX-100CL1503XX-100CL1504XX-100
208240277380480
11111
50005000500050005000
24.020.818.113.210.4
33333
INSTALLATION TIPSIf you require a 1” NPT female thread on the
thermostat intake, a coupler is available. Also, for theuse of 3/4” or 1” ID heater hose, hose barb adapters
are available. See below.
Part Number Description
HB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-C1” NPT x 1” NPT aluminum coupler.Installs on 1” NPT inlet to T-Stat andallows the addition of HB-1 or HB-3/4.
HB-K3/4 Kit contains (2) HB-3/4 and (1) HB-C
HB-K1 Kit contains (2) HB-1 and (1) HB-C
CHART 1
HEATERS WITH THERMOSTATS
To specify temperature range of thermostat, insertnumerical code from chart in place of the XX in modelnumber.
Example:
Desired Temperature Range 100° - 120°FCatalog Number: Model CB1151XX-000Order as: Model CB115110-000
All heatersover 277vand all 3Øunits must
use a controlbox
See ControlSystemspage 32
TEMPERATURE RANGE NUMERICALCODEON OFF
60°F80°F100°F120°F140°F
80°F100°F120°F140°F160°F
0608101214
Adjustable 90° - 130°F A3
IndustrialTankHeaters(With Power Cord)
1500 - 4000 watt
Weathertight
Single Phase
9Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
*Figure Number refers to technical drawings of heaters located on page 14.
All 208v, 277v and 3000w/120v models come with cord only - no plug.
SB Models include hi-limit thermostatsand carry CSA approval.
C US
SB Model with power cord;no thermostat
SB Model with thermostatand power cord
SL Model with power cord;no thermostat.
SL Model with thermostatand power cord.
INSTALLATION TIPSIf you require a 1” NPT female thread on the
thermostat intake, a coupler is available. Also, for theuse of 3/4” or 1” ID heater hose, hose barb adapters
are available. See below.
Part Number Description
HB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-C1” NPT x 1” NPT aluminum coupler.Installs on 1” NPT inlet to T-Stat andallows the addition of HB-1 or HB-3/4.
HB-K3/4 Kit contains (2) HB-3/4 and (1) HB-C
HB-K1 Kit contains (2) HB-1 and (1) HB-C
CHART 1
HEATERS WITH THERMOSTATS
To specify temperature range of thermostat, insertnumerical code from chart in place of the XX in modelnumber.
Example:
Desired Temperature Range 100° - 120°FCatalog Number: Model SB1151XX-000Order as: Model SB115110-000
TEMPERATURE RANGE NUMERICALCODEON OFF
60°F80°F100°F120°F140°F
80°F100°F120°F140°F160°F
0608101214
AmbientAbove-20° F
AmbientBelow-20° F
Model Numberwithout
Thermostat
Model Number with Thermostat
(see chart 1)Volts Phase Watts Amps Fig.*
No.
350 — 500Cubic Inch
or Less
200 — 300Cubic Inch
or Less
SB115100-000SB115800-000SB115200-000SB115700-000
SB1151XX-000SB1158XX-000SB1152XX-000SB1157XX-000
120208240277
1111
1500150015001500
12.57.26.35.4
2222
500 — 600Cubic Inch
or Less
300 — 400Cubic Inch
or Less
SB120100-000SB120800-000SB120200-000
SB1201XX-000SB1208XX-000SB1202XX-000
120208240
111
200020002000
16.79.68.3
222
600 — 800Cubic Inch
or Less
400 — 500Cubic Inch
or Less
SB122100-000SB125800-000SB125200-000SB125700-000
SB1221XX-000SB1258XX-000SB1252XX-000SB1257XX-000
120208240277
1111
2250250025002500
18.812.010.4
9.0
2222
800 — 1000Cubic Inch
or Less
500 — 600Cubic Inch
or Less
SL130100-000SL130800-000SL130200-000SL130700-000
—SL1308XX-000SL1302XX-000SL1307XX-000
120208240277
1111
3000300030003000
25.014.412.510.8
4444
1000 —1350
Cubic Inchor Less
600 — 800Cubic Inch
or Less
SL140800-000SL140200-000SL140700-000
SL1408XX-000SL1402XX-000SL1407XX-000
208240277
111
400040004000
19.216.714.4
444
10 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
WL Model without thermostat
WL Model with thermostat
*Figure Number refers to technical drawings of heaters located on page 14.
IndustrialTank
Heaters1500 - 5000 watt
Weathertight
Three Phase
AmbientAbove-20° F
AmbientBelow-20° F
Model Numberwithout
Thermostat
Model Number with Thermostat
(see chart 1)Volts Ø Watts Amp Fig.*
No.
500 CubicInch
or Less
300 CubicInch
or Less
WL315800-000WL315200-000WL315400-000
WL3158XX-000WL3152XX-000WL3154XX-000
208240480
333
150015001500
4.23.61.8
555
500 — 600Cubic Inch
or Less
300 — 400Cubic Inch
or Less
WL320800-000WL320200-000WL320300-000WL320400-000WL320500-000
WL3208XX-000WL3202XX-000WL3203XX-000WL3204XX-000WL3205XX-000
208240380480575
33333
20002000200020002000
5.64.83.02.42.0
55555
600 — 800Cubic Inch
or Less
400 — 500Cubic Inch
or Less
WL325800-000WL325200-000WL325300-000WL325400-000WL325500-000
WL3258XX-000WL3252XX-000WL3253XX-000WL3254XX-000WL3255XX-000
208240380480575
33333
25002500250025002500
6.96.03.83.02.5
55555
800 — 1000Cubic Inch
or Less
500 — 600Cubic Inch
or Less
WL330800-000WL330200-000WL330300-000WL330400-000WL330500-000
WL3308XX-000WL3302XX-000WL3303XX-000WL3304XX-000WL3305XX-000
208240380480575
33333
30003000300030003000
8.37.24.63.63.0
55555
1000 — 1350Cubic Inch
or Less
600 — 800Cubic Inch
or Less
WL340800-000WL340200-000WL340300-000WL340400-000WL340500-000
WL3408XX-000WL3402XX-000WL3403XX-000WL3404XX-000WL3405XX-000
208240380480575
33333
40004000400040004000
11.19.66.14.84.0
55555
1350 — 1650CubicInch
or Less
800 — 1000CubicInch
or Less
WL350800-000WL350200-000WL350300-000WL350400-000WL350500-000
WL3508XX-000WL3502XX-000WL3503XX-000WL3504XX-000WL3505XX-000
208240380480575
33333
50005000500050005000
13.912.0
7.66.05.0
55555
INSTALLATION TIPSIf you require a 1” NPT female thread on the
thermostat intake, a coupler is available. Also, for theuse of 3/4” or 1” ID heater hose, hose barb adapters
are available. See below.
Part Number Description
HB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-C1” NPT x 1” NPT aluminum coupler.Installs on 1” NPT inlet to T-Stat andallows the addition of HB-1 or HB-3/4.
HB-K3/4 Kit contains (2) HB-3/4 and (1) HB-C
HB-K1 Kit contains (2) HB-1 and (1) HB-C
CHART 1
HEATERS WITH THERMOSTATS
To specify temperature range of thermostat, insertnumerical code from chart in place of the XX in modelnumber.
Example:
Desired Temperature Range 100° - 120°FCatalog Number: Model WL3152XX-000Order as: Model WL315210-000
All heatersover 277vand all 3Øunits must
use a controlbox
See ControlSystemspage 32
TEMPERATURE RANGE NUMERICALCODEON OFF
60°F80°F100°F120°F140°F
80°F100°F120°F140°F160°F
0608101214
Adjustable 90° - 130°F A3
ThermostatTemperature Setting
Adjustment(70°F - 210°F)
Adjustable ThermostatConfiguration
CSA and UL approved
HeaterOrientation
IndustrialTankHeatersOriginal EquipmentReplacement Heaters
11Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
• Large NEMA 4 enclosure with 1/2” and 3/4” knockouts.
• Rubber insulating sleeve around tank.
• Internal adjustable thermostat. Adjustable setpoints from 70°F - 210°F.
• Incoloy sheath elements.
• Four wattage/voltage options. Three corresponding to Caterpillar part numbers.
• Vertical mount only.
For Original Equipment Replacement:
• Two 5” stainless steel worm-drive clamps are included to mount heater to existing bracket.
For New Installations:
• U-bolt mounting brackets are available. Order kit part number: FK9.
* Part Number changed to 2006504
Kim HotstartPart Number
Caterpillar Part Number
Wattage Voltage Pre-wired at Assembly
CL130DA2-000 7E-6247 3kw 120/240 VAC 120V
CL160EA2-000 7E-6248* 6kw 240/480 VAC 240V
CL160CA2-000 7E-6249 6kw 120 VAC 2-120V Circuits
CL140EA2-000 — 4kw 240/480 VAC 240V
12 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
ForcedCirculating
HeatingSystem
With 10 GPM Pump
CSS Model
For Engines From 1,000to 4,000 CID
These systems have proven tobe a superior method ofpreheating engines thatnormally require the use oftwo thermosiphon heaters.
Forced circulation offersmany benefits overthermosiphon units.• Reduced electrical
consumption
• Even heating over entirecooling system
• Reduced temperature atoutlet extends hose life
• Longer heating element life
• Control circuitry pre-wired foreasy installation
Other voltages available. Consult the factory.
• Universal mounting for variedmounting configuration.
• 65°F to 140°F adjustable thermostat.
• On/Off switch for manual control.
The Solid State Adjustable thermostat provides 5° incremental settings between 65° and140°F. All CSS models come complete with manual controls but can operate automaticallyby supplying a 24 Volt DC signal to the provided contacts.
Field testing has shown substantial energy savings in comparison to traditional thermo-siphon heating methods.
• Small, compact design for easyinstallation.
• 24VDC Control
• Shipping weight, 70lbs
C US
AmbientAbove-20° F
AmbientBelow-20° F
MODELNUMBER KW VOLTS Ø Total
Amps GPM
1000TO
1300Cubic Inch
or Less
700TO
1000Cubic Inch
or Less
CSS10408-000CSS10402-000CSS10404-000CSS30402-000CSS30404-000
44444
208240480240480
11133
20181010
6
1010101010
1300TO
2000Cubic Inch
or Less
1000TO
1300Cubic Inch
or Less
CSS10608-000CSS10602-000CSS10604-000CSS30602-000CSS30604-000
66666
208240480240480
11133
30261415
8
1010101010
2000TO
3000Cubic Inch
or Less
1300TO
1800Cubic Inch
or Less
CSS10908-000CSS10902-000CSS10904-000CSS30902-000CSS30904-000
99999
208240480240480
11133
4539202312
1010101010
3000TO
4000Cubic Inch
or Less
1800TO
2500Cubic Inch
or Less
CSS11208-000CSS11202-000CSS11204-000CSS31202-000CSS31204-000
1212121212
208240480240480
11133
6051263016
1010101010
13Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
SystemDrawingsCSS Model Dimensions
Typical Single Phase Wiring Diagram
Main Power In
Inlet1" NPT
14.25 MTG
18.25
1.00
9.00 MTG
25.50
Outlet1"NPT
6.60 REF
2.60 REF
View for reference only.DO NOT mount in this position.
Heating Element
C1MagneticContactor
User suppliedcircuit breaker
L3
L1
MainPower In
Equip. ground mustbe grounded
1A. Fuse
ContactN/C C2
C2
G
A
B
24VDC
ON/OFF SwitchPower Indicator Light
Hi-LimitThermostat Thermistor
ElementContactor Coil
Coolant PumpSnubber
N/C
TCR
C1
P
14 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
Technical Drawingsall dimensions in inches
WL Style Heater without thermostat (pg. 10) FIGURE 5 WL Style Heater with thermostat (pg. 10)
CB Style Heater without thermostat (pg. 8) FIGURE 1 CB Style Heater with thermostat (pg. 8)
SB Style Heater without thermostat (pg. 9) FIGURE 2 SB Style Heater with thermostat (pg. 9)
CL Style Heater without thermostat (pg. 8) FIGURE 3 CL Style Heater with thermostat (pg. 8)
SL Style Heater without thermostat (pg. 9) FIGURE 4 SL Style Heater with thermostat (pg. 9)
1"NPT FemaleOutlet
5.75
20.73
3.85
16.17
5.75
1"NPT FemaleOutlet
3.85 4.06
3.754.35
4.90
5.26
1"NPT FemaleInlet
1"NPT MaleInlet
18.8713.88
ADJUSTABLE1" NPTFemaleOutlet
5.25
4.21
2.5
5.0
23.018.0
ADJUSTABLE1" NPTFemaleOutlet
8.15.5
6.2
1"NPT FemaleInlet
1"NPT MaleInlet
5.255.254.21
2.5 2.5
5.0 5.0 5.3
1" NPTFemaleOutlet
1" NPTFemaleOutletADJUSTABLE ADJUSTABLE
17.9 23.17
13.88 18.08
1"NPT FemaleInlet
1"NPT MaleInlet
19.48
13.88
ADJUSTABLE ADJUSTABLE
23.818.2
1" NPT FemaleOutlet
1" NPT FemaleOutlet
2.5
5.254.25
2.55.0
6.2
2.6
6.4
7.2
1"NPT FemaleInlet
1"NPT MaleInlet
17.20
4.00 5.75
1"NPT FemaleOutlet
1"NPT FemaleOutlet
4.90 4.06
3.754.35
8.43 5.75
21.67
4.90
3.132.48
4.39
1"NPT MaleInlet
1"NPT FemaleInlet
4.06
15
Section One-A
Industrial Tank StyleCoolant Heaters
Hazardous Location
16 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
EE Model assembled withthermostat.
EE Model without thermostat.
*Figure Number refers to technical drawings of heaters located on page 18.
IndustrialTank Heaters
1500 - 5000 watt
Hazardous Location
Single Phase
INSTALLATION TIPSFor the use of 3/4” or 1” ID heater hose, hose barb
adapters are available. See below.
Part Number Description
HB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
CHART 1
HEATERS WITH THERMOSTATS
To specify temperature range of thermostat, insertnumerical code from chart in place of the XX in modelnumber.
Example:
Desired Temperature Range 100° - 120°FCatalog Number: Model EE1151XX-000Order as: Model EE115110-000
All heatersover 277vand all 3Øunits must
use a controlbox
See ControlSystemspage 32
TEMPERATURE RANGE NUMERICALCODEON OFF
60°F80°F100°F120°F140°F
80°F100°F120°F140°F160°F
0608101214
AmbientAbove-20° F
AmbientBelow-20° F
Model Numberwithout
Thermostat
Fig.*No.
Model Numberwith Thermostat
(see chart 1)
Fig.*No. Volt Ø Watt Amp
500 CubicInch
or Less
300 CubicInch
or Less
EE115100-000EE115800-000EE115200-000EE115700-000EE115300-000EE115400-000EE115500-000
1111111
EE1151XX-000EE1158XX-000EE1152XX-000EE1157XX-000EE1153XX-000EE1154XX-000EE1155XX-000
2222222
120208240277380480575
1111111
1500150015001500150015001500
12.57.26.35.43.93.12.6
500 - 600Cubic Inch
or Less
300 - 400Cubic Inch
or Less
EE120100-000EE120800-000EE120200-000EE120300-000EE120400-000EE120500-000
111111
EE1201XX-000EE1208XX-000EE1202XX-000EE1203XX-000EE1204XX-000EE1205XX-000
222222
120208240380480575
111111
200020002000200020002000
16.79.68.35.34.23.5
600 - 800Cubic Inch
or Less
400 - 500Cubic Inch
or Less
EE125100-000EE125800-000EE125200-000EE125700-000EE125300-000EE125400-000EE125500-000
1111111
EE1251XX-000EE1258XX-000EE1252XX-000EE1257XX-000EE1253XX-000EE1254XX-000EE1255XX-000
2222222
120208240277380480575
1111111
2500250025002500250025002500
20.812.010.4
9.26.65.24.3
800 - 1000Cubic Inch
or Less
500 - 600Cubic Inch
or Less
EE130100-000EE130800-000EE130200-000EE130700-000EE130300-000EE130400-000EE130500-000
1111111
EE1301XX-000EE1308XX-000EE1302XX-000EE1307XX-000EE1303XX-000EE1304XX-000EE1305XX-000
2222222
120208240277380480575
1111111
3000300030003000300030003000
25.014.412.510.8
7.96.35.2
1000 - 1350Cubic Inch
or Less
600 - 800Cubic Inch
or Less
EE140800-000EE140200-000EE140700-000EE140300-000EE140400-000EE140500-000
111111
EE1408XX-000EE1402XX-000EE1407XX-000EE1403XX-000EE1404XX-000EE1405XX-000
222222
208240277380480575
111111
400040004000400040004000
19.216.714.410.5
8.37.0
1350 - 1650CubicInch
or Less
800 - 1000CubicInch
or Less
EE150800-000EE150200-000EE150700-000EE150300-000EE150400-000EE150500-000
111111
EE1508XX-000EE1502XX-000EE1507XX-000EE1503XX-000EE1504XX-000EE1505XX-000
222222
208240277380480575
111111
500050005000500050005000
24.020.818.113.210.4
8.7
EE Model without thermostat.
17Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
*Figure Number refers to technical drawings of heaters located on page 18.
IndustrialTank Heaters1500 - 5000 watt
Hazardous Location
Three Phase
EE Model assembled withthermostat.
INSTALLATION TIPSFor the use of 3/4” or 1” ID heater hose, hose barb
adapters are available. See below.
Part Number Description
HB-11” NPT to 1” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
HB-3/41” NPT to 3/4” hose barb adapter.Installs in 1” NPT female inlet oroutlet of the heater.
CHART 1
HEATERS WITH THERMOSTATS
To specify temperature range of thermostat, insertnumerical code from chart in place of the XX in modelnumber.
Example:
Desired Temperature Range 100° - 120°FCatalog Number: Model EE3152XX-000Order as: Model EE315210-000
All heatersover 277vand all 3Øunits must
use a controlbox
See ControlSystemspage 32
TEMPERATURE RANGE NUMERICALCODEON OFF
60°F80°F100°F120°F140°F
80°F100°F120°F140°F160°F
0608101214
AmbientAbove-20° F
AmbientBelow-20° F
Model Numberwithout
Thermostat
Fig.*No.
Model Number with Thermostat
(see chart 1)
Fig.*No. Volt Ø Watt Amp
500 CubicInch
or Less
300 CubicInch
or Less
EE315800-000EE315200-000EE315400-000
111
EE3158XX-000EE3152XX-000EE3154XX-000
222
208240480
333
150015001500
4.23.61.8
500 - 600Cubic Inch
or Less
300 - 400Cubic Inch
or Less
EE320800-000EE320200-000EE320300-000EE320400-000EE320500-000
11111
EE3208XX-000EE3202XX-000EE3203XX-000EE3204XX-000EE3205XX-000
22222
208240380480575
33333
20002000200020002000
5.64.83.02.42.0
600 - 800Cubic Inch
or Less
400 - 500Cubic Inch
or Less
EE325800-000EE325200-000EE325300-000EE325400-000EE325500-000
11111
EE3258XX-000EE3252XX-000EE3253XX-000EE3254XX-000EE3255XX-000
22222
208240380480575
33333
25002500250025002500
6.96.03.83.02.5
800 - 1000Cubic Inch
or Less
500 - 600Cubic Inch
or Less
EE330800-000EE330200-000EE330300-000EE330400-000EE330500-000
11111
EE3308XX-000EE3302XX-000EE3303XX-000EE3304XX-000EE3305XX-000
22222
208240380480575
33333
30003000300030003000
8.37.24.63.63.0
1000 - 1350Cubic Inch
or Less
600 - 800Cubic Inch
or Less
EE340800-000EE340200-000EE340300-000EE340400-000EE340500-000
11111
EE3408XX-000EE3402XX-000EE3403XX-000EE3404XX-000EE3405XX-000
22222
208240380480575
33333
40004000400040004000
11.19.66.14.84.0
1350 - 1650CubicInch
or Less
800 - 1000CubicInch
or Less
EE350800-000EE350200-000EE350300-000EE350400-000EE350500-000
11111
EE3508XX-000EE3502XX-000EE3503XX-000EE3504XX-000EE3505XX-000
22222
208240380480575
33333
50005000500050005000
13.912.0
7.66.05.0
Technical Drawingsall dimensions in inches
FIGURE 2
FIGURE 1
2.5
4.2
5.35.0
2.5
5.0
20.3
13.9
ADJUSTABLE
1" NPT Outlet
1" NPT Inlet
9.2
6.75
1/2" Conduit Opening1" NPT Inlet
5.32
2.09
24.77
ADJUSTABLE
1" NPT outlet
6.3
EE Style Heater without thermostat (pg. 16 and 17)
EE Style Heater with thermostat (pg. 16 and 17)
Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-024518
19
Section Two
Standard IndustrialOil Heaters
Industrial ImmersionHeaters – Thread-instyle and threadlessV-clamp style
DC Oil Heaters
Temperature Controls
20 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
NOTES: Weathertight heaters are standard with a 4 foot oil and heat resistant power cord.
Class 1, Group D heaters are standard with 18” of lead wire for connection to the power leads in an approvedsplice box.
For Class 1, Group D thermostats, see page 26.
Oil HeatersC US
OilCapacity
WeathertightHeater Only
Weathertight With Thermostat(see chart p.21)
Class 1, Group DHazardous Locations
Heater OnlyVolts Watts Amps Watts Per
Square Inch
3/8” N.P.T. THREAD WITH A 2 1/8” PROBE LENGTH
2 Quartsor Less
OW005100-000OW005200-000
——
——
120240
5050
.4
.217.017.0
1/2” N.P.T. THREAD WITH A 4” PROBE LENGTH
2 Quartsto
6 Quarts
OW212100-000OW212200-000
OW2121XX-000OW2122XX-000
OE212100-000OE212200-000
120240
125125
1.0.5
14.014.0
3/4” N.P.T. THREAD WITH A 5” PROBE LENGTH
1 Gallonto
5 Gallons
OW415100-000OW415200-000
OW4151XX-000OW4152XX-000
OE415100-000OE415200-000
120240
150150
1.3.6
9.09.0
5 Gallonsto
15 Gallons
OW430100-000OW430800-000OW430200-000
OW4301XX-000OW4308XX-000OW4302XX-000
OE430100-000OE430800-000OE430200-000
120208240
300300300
2.61.11.2
18.018.018.0
1” N.P.T. THREAD WITH A 5 1/4” PROBE LENGTH
1 Gallonto
5 Gallons
OW615100-000OW615200-000
OW6151XX-000OW6152XX-000
OE615100-000OE615200-000
120240
150150
1.3.6
6.56.5
5 Gallonsto
15 Gallons
OW630100-000OW630800-000OW630200-000OW630700-000
——
OW6301XX-000OW6308XX-000OW6302XX-000OW6307XX-000
——
OE630100-000OE630800-000OE630200-000OE630700-000OE630300-000OE630400-000
120208240277380480
300300300300300300
2.61.61.21.11.0
.6
13.013.013.013.013.013.0
15 Gallonsto
30 Gallons
OW650100-000OW650800-000OW650200-000OW650700-000
———
OW6501XX-000OW6508XX-000OW6502XX-000OW6507XX-000
———
OE650100-000OE650800-000OE650200-000OE650700-000OE650300-000OE650400-000OE650500-000
120208240277380480575
500500500500500500500
4.12.42.01.81.31.00.8
26.026.026.026.026.026.026.0
WEATHERTIGHT
heater only
CLASS 1, GROUP D
heater only
Use a thermostat with all lube oil heaters to protect the oilfrom overheating if the heater is energized while the engine ishot or running.
Lube oil heaters must always be installed in the sump with theentire heater submerged below the oil level at all times.
For Class 1, Group D thermostats, see page 26.
Heaters with Y-type harness and thermostat (see page 26 for drawings with dimensions)
120 Volt and 240 Volt are complete with a 3-prong plug.
Kim Hotstart Assembled Lube Oil Heaters eliminate the needfor splice boxes or field wiring of the thermostat and heater.
Always mount the thermostat above and to one side of theheater for the most efficient control.
for hazardous locations
Thermostat
C US
6.75.25
Probe Depth
1" Dia.
1" NPT1 3/8 Std. Hex
1-14 UNS
7.75
4.00Probe Depth
1/2" NPT
1.972.40
3/4" NPT x 1/2" NPT
Reducer
8.89
3/4" NPT x 1/2" NPT
5.00Probe Depth
3/4" NPT
1.972.40
Reducer
9.20
3/4" NPT x 1/2" NPT
5.25Probe Depth
1" NPT
1.972.40
Reducer
6.45.00
Probe Depth
3/4 Dia.
3/4" NPT
1 3/8 Std. Hex
1-14 UNS
Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com 21
6.54.00
Probe Depth
.50 Dia.
1/2" NPT
1 3/8 Std. Hex1-14 UNS
OIL HEATERS WITH THERMOSTATS
To specify temperature range of thermostat, insert numerical code from chart in place ofthe XX in model number.
Example:
Desired Temperature Range 100° - 120°Catalog Number: Model OW2121XX-000Order as: Model OW212110-000
NUMERICAL CODE
TEMPERATURERANGE SWITCH CAPACITY THREAD
SIZEOn Off
06
08
10
12
60°F
80°F
100°F
120°F
80°F
100°F
120°F
140°F
120V - 15 Amps
208V - 10 Amps
240V - 10 Amps
277V - 10 Amps
1/2”N.P.T.
Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
Class I, Group D heaters with thermostat for hazardous locations also available.Substitute the letter “W” in part number with the letter “E” to specify Class I, Group D heaters.
Industrial Immersion Heaters are also available for coolants and other process heating. Call factory.
IndustrialImmersionHeaters
Models for larger capacities than shown are available. Call factory.
With Fixed-Setting,For: Lube Oils, Built-In Thermostat (Pg. 23)
Hydraulics and or Adjustable Weather TightDiesel Fuels Thermostat (Pg. 25) NEMA 4 Enclosure
2” Screw Plug
22
Oil CapacityHIGH LIMIT THERMOSTAT CONTROL SETTING
Volts Watts Amps Watts Sq. In.
On 60° F / Off 80° F On 80° F / Off 100° F On 100° F / Off 120° F
SINGLE PHASE — 2” N.P.T. WITH A 12” PROBE LENGTH
30 to 45Gallons
E01011W-156A-00E01081W-156A-00E01021W-156A-00E01071W-156A-00
E01011W-158A-00E01081W-158A-00E01021W-158A-00E01071W-158A-00
E01011W-151A-00E01081W-151A-00E01021W-151A-00E01071W-151A-00
120208240277
1000100010001000
8.34.84.23.6
17.017.017.017.0
45 to 60Gallons
E01511W-156A-00E01581W-156A-00E01521W-156A-00E01571W-156A-00
E01511W-158A-00E01581W-158A-00E01521W-158A-00E01571W-158A-00
E01511W-151A-00E01581W-151A-00E01521W-151A-00E01571W-151A-00
120208240277
1500150015001500
12.57.26.35.4
17.017.017.017.0
THREE PHASE — 2” N.P.T. WITH A 12” PROBE LENGTH
30 to 45Gallons
E01083W-106A-00E01023W-106A-00E01033W-106A-00
E01083W-108A-00E01023W-108A-00E01033W-108A-00
E01083W-101A-00E01023W-101A-00E01033W-101A-00
208240380
100010001000
2.82.41.5
11.011.011.0
45 to 60Gallons
E01583W-156A-00E01523W-156A-00E01533W-156A-00E01543W-156A-00
E01583W-158A-00E01523W-158A-00E01533W-158A-00E01543W-158A-00
E01583W-151A-00E01523W-151A-00E01533W-151A-00E01543W-151A-00
208240380480
1500150015001500
4.23.62.31.8
17.017.017.017.0
SINGLE PHASE — 2” N.P.T. WITH A 18” PROBE LENGTH
60 to 90Gallons
E02011W-156A-00E02081W-156A-00E02021W-156A-00E02071W-156A-00E02031W-156A-00E02041W-156A-00
E02011W-158A-00E02081W-158A-00E02021W-158A-00E02071W-158A-00E02031W-158A-00E02041W-158A-00
E02011W-151A-00E02081W-151A-00E02021W-151A-00E02071W-151A-00E02031W-151A-00E02041W-151A-00
120208240277380480
200020002000200020002000
16.79.68.47.25.34.2
14.014.014.014.014.014.0
THREE PHASE — 2” N.P.T. WITH A 18” PROBE LENGTH
60 to 90Gallons
E02083W-156A-00E02023W-156A-00E02033W-156A-00E02043W-156A-00
E02083W-158A-00E02023W-158A-00E02033W-158A-00E02043W-158A-00
E02083W-151A-00E02023W-151A-00E02033W-151A-00E02043W-151A-00
208240380480
2000200020002000
5.64.83.02.4
14.014.014.014.0
23Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
1.0
2" NPT
3.2512" OR 18" DIM
3.60
Thermostat Sensor
Heat Shrink Cover
Sensor Seat
FIXED THERMOSTAT ASSEMBLY
Kim Hotstart immersion heaters are complete with a fixed-setting, built-in thermostat(shown below). All models are also available with an adjustable thermostat (pg. 25).
They are ideal for heating hydraulic reservoirs on construction equipment and the sumpsof large industrial engines.
TYPICAL WIRING DIAGRAMS
Three phase and single phase above 277 VAC Single phase 277 VAC and below
NOTES:
On applications where level offluid is subject to change, aliquid level switch mounted aminimum of 3 to 4 inchesabove element isrecommended. Liquid levelswitch is not included withheater.
All 380 Volt and 480 Voltheaters must be used inconjunction with contactor andcontrol transformer.
All three phase heaters must beused with a contactor. Seepages 31 & 32.
Higher or lower temperatureranges are available. ConsultKim Hotstart.
“WP”Weathertight ModelNEMA 4
C US
IndustrialImmersionHeaters2” Screw Plug
PowerIn
PowerIn
Ground GroundFuse
Fuse
Transformer
LiquidLevel
Switch
LiquidLevel
Switch
Temp.Control
Temp.Control
ElementContactor Coil
HeatingElement
HeatingElement
“EP” Hazardous Location ModelNEMA 4 & 7
ELECTRICAL RATING
15 Amps at 120 VAC10 Amps at 240 VAC10 Amps at 277 VAC
4.4
12" OR 18" DIM
2" NPT
1.3 4.3
“WP”Weathertight ModelNEMA 4
“EP” Hazardous Location ModelNEMA 4 & 7
Thermostat assembly shown in “EP” housing.
IndustrialImmersionHeaters
Class I, Group D heaters with thermostat for hazardous locations also available.Substitute the letter “W” in part number with the letter “E” to specify Class I, Group D heaters.
Industrial Immersion Heaters are also available for coolants and other process heating. Call factory.
Models for larger capacities than shown are available. Call factory.
V-Clamp Threadless Design
24 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
With Fixed-Setting,For: Lube Oils, Built-In Thermostat (Pg. 23)
Hydraulics and or Adjustable Weather TightDiesel Fuels Thermostat (Pg. 25) NEMA 4 Enclosure
Oil CapacityHIGH LIMIT THERMOSTAT CONTROL SETTING
Volts Watts Amps Watts Sq. In.
On 60° F / Off 80° F On 80° F / Off 100° F On 100° F / Off 120° F
SINGLE PHASE — WITH A 12” PROBE LENGTH
30 to 45Gallons
E01011W-156V-00E01081W-156V-00E01021W-156V-00E01071W-156V-00
E01011W-158V-00E01081W-158V-00E01021W-158V-00E01071W-158V-00
E01011W-151V-00E01081W-151V-00E01021W-151V-00E01071W-151V-00
120208240277
1000100010001000
8.34.84.23.6
17.017.017.017.0
45 to 60Gallons
E01511W-156V-00E01581W-156V-00E01521W-156V-00E01571W-156V-00
E01511W-158V-00E01581W-158V-00E01521W-158V-00E01571W-158V-00
E01511W-151V-00E01581W-151V-00E01521W-151V-00E01571W-151V-00
120208240277
1500150015001500
12.57.26.35.4
17.017.017.017.0
THREE PHASE — WITH A 12” PROBE LENGTH
30 to 45Gallons
E01083W-106V-00E01023W-106V-00E01033W-106V-00
E01083W-108V-00E01023W-108V-00E01033W-108V-00
E01083W-101V-00E01023W-101V-00E01033W-101V-00
208240380
100010001000
2.82.41.5
11.011.011.0
45 to 60Gallons
E01583W-156V-00E01523W-156V-00E01533W-156V-00E01543W-156V-00
E01583W-158V-00E01523W-158V-00E01533W-158V-00E01543W-158V-00
E01583W-151V-00E01523W-151V-00E01533W-151V-00E01543W-151V-00
208240380480
1500150015001500
4.23.62.31.8
17.017.017.017.0
SINGLE PHASE — WITH A 18” PROBE LENGTH
60 to 90Gallons
E02011W-156V-00E02081W-156V-00E02021W-156V-00E02071W-156V-00E02031W-156V-00E02041W-156V-00
E02011W-158V-00E02081W-158V-00E02021W-158V-00E02071W-158V-00E02031W-158V-00E02041W-158V-00
E02011W-151V-00E02081W-151V-00E02021W-151V-00E02071W-151V-00E02031W-151V-00E02041W-151V-00
120208240277380480
200020002000200020002000
16.79.68.47.25.34.2
14.014.014.014.014.014.0
THREE PHASE — WITH A 18” PROBE LENGTH
60 to 90Gallons
E02083W-156V-00E02023W-156V-00E02033W-156V-00E02043W-156V-00
E02083W-158V-00E02023W-158V-00E02033W-158V-00E02043W-158V-00
E02083W-151V-00E02023W-151V-00E02033W-151V-00E02043W-151V-00
208240380480
2000200020002000
5.64.83.02.4
14.014.014.014.0
25Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
V-ClampIndustrialImmersionHeaterThreadless Design
Kim Hotstart immersion heaters are complete with afixed-setting, built-inthermostat (shown on page23). All models are availablewith an adjustable thermostat(shown below). Consult factoryfor model number.
They are ideal for heatinghydraulic reservoirs onconstruction equipment andthe sumps of large industrialengines.
CoverGasket
Fasteners, CoverGround Screw
Ground Lug
Thermostat
Element Assembly
ADJUSTABLE THERMOSTAT ASSEMBLY
Call Kim Hotstart for complete model number featuring adjustable thermostat.
C US
NOTE: Replacement elements supplied with “O” Ringonly. For new installations, order kit - P/N VC-SK.Kit Includes:
1 – steel weldable adapter1 – worm-drive V-Clamp1 – “O” Ring
NOTES:
On applications where level offluid is subject to change, aliquid level switch mounted aminimum of 3 to 4 inchesabove element isrecommended. Liquid levelswitch is not included withheater.
All 380 Volt and 480 Voltheaters must be used inconjunction with contactor andcontrol transformer.
All three phase heaters must beused with a contactor. Seepages 31 & 32.
Higher or lower temperatureranges are available. ConsultKim Hotstart.
O-ring
V-Clamp
3.7212”or 18” DIM
Weldable Adapter
3.60
“EP” Hazardous Location ModelNEMA 4 & 7
“WP”Weathertight ModelNEMA 4
TEMPERATURE RANGE
OFF 70°F to 210°F
ELECTRICAL RATING
30 Amps at 125 VAC
30 Amps at 240 VAC
30 Amps at 277 VAC
20 Amps at 480 VAC
Nominal thermal differential is 8°F
26 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
12 Volt and 24 Volt DC oil heaters can be powered directly from the battery, but it willdrain the battery very rapidly unless charged by an alternator or generator.
NOTE: Heater amperage as shown in the table above will determine the life of thebattery — (Amps x Hours = Amp hours).
Example: A 12.5 Amp heater will completelydrain a 100 Amp-hour battery in 8 hours.
DC OilHeaters12 and 24 volt
NOTE: Kim Hotstart also has DC oil heaters available for hazardous locations.Change “OW” in model number to “OE”.
Please see page 21 for photos and technical drawings of “OW” and “OE” style oil heaters.
Lube oil temperature controls hold lube oil at the desired temperature.
If the heater is energized while the engine is hot or running, Kim Hotstart recommendsusing thermostats with all lube oil heaters to protect the oil from overheating.
The sensing unit can be changed without draining the sump.
-
+
12 or 24VDC
DIT COIL
C1
C1 C1
MagneticContactors
Oil Heater 100 Amp/hour
12.5 Amp= 8 Hours
TemperatureControls
When used with athermostat
control, all DC oilheaters must use
a DC relay
Class I, Group DHazardousLocation
Weathertight
Weathertight models are furnishedwith a 3 ft. 16/3 HPN power cord. Class I,Group D model is furnished with 18” oflead wire for connection to the power
leads in an approved splice box.
C US
3.375
1.625 1.75Probe Depth
.600
.5 NPT
3' 16-3HPN Cord
5.50
3.25 .600
1.625ProbeDepth
.5 Inch NPT
Weathertight Model Dimensions Class 1, Group Model Dimensions
Oil Capacity Volts Watts
Kim Hotstart Model Numbers
AmpsWatts Per
SquareInch
1/2” N.P.T. With a 4” Probe Length
3/4” N.P.T. With a 4 7/8” Probe
Length
1” N.P.T. With a 5 3/8” Probe
Length
2 Quartsor Less
1224
7575
OW207900-012OW207900-024
OW407900-012OW407900-024
——
6.33.1
1/2”are all 8.4 WSI3/4”are all 4.5 WSI
2 to 6Quarts 24 125 OW212900-024 — — 5.2 14.0 WSI
1 to 5Gallons
1224
150150
——
OW415900-012OW415900-024
OW615900-012OW615900-024
12.56.3
3/4”are all 9.0 WSI1”are all 6.5 WSI
5 to 15Gallons
1224
300300
——
—OW430900-024
OW630900-012OW630900-024
25.012.5
3/4”are all 18 WSI1”are all 13 WSI
15 to 30Gallons 24 500 — — OW650900-024 20.8 26.0 WSI
Weathertight Model Number
Class I, Group D Model Number
Temp. RangeOn Off
ThreadSize
SwitchCapacity
DIT68DIT810DIT1012DIT1214
DIT68EPDIT810EPDIT1012EPDIT1214EP
60°F 80°F80°F 100°F
100°F 120°F120°F 140°F
1/2” N.P.T.1/2” N.P.T.1/2” N.P.T.1/2” N.P.T.
120v - 15 amps208v - 10 amps240v - 10 amps277v - 10 amps
12v DC24v DC
PilotDutyOnly}
12 VOLT/24 VOLT DC CONTROL BOXES
25 AmpsMaximum
12V24V
JBMC330DC-12VJBMC330DC-24V
27
Section Three
Kim-Stat ThermostatControls
Pressure Switch
Magnetic Contactors
Junction Boxes
Complete ControlSystems – for manual and automatic startengines
28 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
Fixed Setting
C US
TemperatureControls
Weathertight
NOTE: When using a Kim-Stat above 277 volt or on
3 phase applications,select the proper control
box with transformer andcontactor as shown on
pages 31 or 32. 3.62
1" NPT 1" NPT4.57
4.71
1/2 Conduit Knockout (4X)
3.62
4.96
4.62
1" Hose Barb
1 3/8" Hex
1" NPT
1/2" ConduitKnockout (4X)
3.62
4.96
4.62
1 3/8" Hex
3/4" Hose Barb
1" NPT
1.25
2.25
1" NPT Inlet1.0
5.0
1/2" NPT Conduit Opening
3.0
1”NPT x 1”NPTCONDUIT TYPE ENCLOSURE
Part Number
Temp.Setting
Maximum CapacityRatings
On Off 120/240Volt 277 Volt
TFTC6-1NPTTFTC8-1NPT
TFTC10-1NPTTFTC12-1NPTTFTC14-1NPT
60°F80°F
100°F120°F140°F
80°F100°F120°F140°F160°F
25 amps25 amps25 amps25 amps25 amps
22 amps22 amps22 amps22 amps22 amps
1”NPT x 1” HOSE BARBCONDUIT TYPE ENCLOSURE
Part Number
Temp.Setting
Maximum CapacityRatings
On Off 120/240Volt 277 Volt
TFTC6-1HBTFTC8-1HB
TFTC10-1HBTFTC12-1HBTFTC14-1HB
60°F80°F
100°F120°F140°F
80°F100°F120°F140°F160°F
25 amps25 amps25 amps25 amps25 amps
22 amps22 amps22 amps22 amps22 amps
1”NPT x 3/4” HOSE BARBCONDUIT TYPE ENCLOSURE
Part Number
Temp.Setting
Maximum CapacityRatings
On Off 120/240Volt 277 Volt
TFTC6-3HBTFTC8-3HB
TFTC10-3HBTFTC12-3HBTFTC14-3HB
60°F80°F
100°F120°F140°F
80°F100°F120°F140°F160°F
25 amps25 amps25 amps25 amps25 amps
22 amps22 amps22 amps22 amps22 amps
CLASS 1, GROUP DCONDUIT TYPE ENCLOSURE
Part Number
Temp.Setting
Maximum CapacityRatings
On Off 120/240Volt 277 Volt
TFT6ERTFT8ER
TFT10ERTFT12ERTFT14ER
60°F80°F
100°F120°F140°F
80°F100°F120°F140°F160°F
25 amps25 amps25 amps25 amps25 amps
22 amps22 amps22 amps22 amps22 amps
29Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
TemperatureControlsWeathertight
NOTE: When using a Kim-Stat above 277 volt or on 3phase applications,selectthe proper control box withtransformer and contactoras shown on pages 31 or 32.
C US
C US
4.71
1"NPT
14-3 HPN(4 FT.)
3.30
2.56
14-3 HPN (4 FT.)
1 3/8" HEX
1" Hosebarb
3.78
4.96
1" NPT
2.63
14-3 HPN (4 FT.)
1 3/8" HEX
3/4"Hosebarb
3.78
4.96
2.63
1" NPT
60 95
125
155
185
215250
LO
3.061.87
.93
3.36
.078Dia.
5.06
6.38
1.03
1”NPT x 1”NPTCORD TYPE ENCLOSURE
Part Number
Temp.Setting
Maximum CapacityRatings
On Off 120/240Volt 277 Volt
TFT6-1NPTTFT8-1NPT
TFT10-1NPTTFT12-1NPTTFT14-1NPT
60°F80°F
100°F120°F140°F
80°F100°F120°F140°F160°F
25 amps25 amps25 amps25 amps25 amps
22 amps22 amps22 amps22 amps22 amps
1”NPT x 1” HOSE BARBCORD TYPE ENCLOSURE
Part Number
Temp.Setting
Maximum CapacityRatings
On Off 120/240Volt 277 Volt
TFT6-1HBTFT8-1HB
TFT10-1HBTFT12-1HBTFT14-1HB
60°F80°F
100°F120°F140°F
80°F100°F120°F140°F160°F
25 amps25 amps25 amps25 amps25 amps
22 amps22 amps22 amps22 amps22 amps
1”NPT x 3/4” HOSE BARBCORD TYPE ENCLOSURE
Part Number
Temp.Setting
Maximum CapacityRatings
On Off 120/240Volt 277 Volt
TFT6-3HBTFT8-3HB
TFT10-3HBTFT12-3HBTFT14-3HB
60°F80°F
100°F120°F140°F
80°F100°F120°F140°F160°F
25 amps25 amps25 amps25 amps25 amps
22 amps22 amps22 amps22 amps22 amps
REMOTE-MOUNTADJUSTABLE
With 60’’ Capillary Probe
Part Number
Adjustable Range65°F to 250° (Open or Off Setting)
Differential 7°F (Close or On Setting)
AT6525Maximum Capacity Ratings
120/240 Volt – 25 Amps277 Volt – 22 Amps
ATWAluminumProtective
Well forAT6525
.5 inchNPT
30 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
TemperatureControls
AdjustableThermostat
Reduce engine heater cycle time
in both warm and cold ambient
temperatures.
C US
Kim Hotstart now offers an adjustablethermostat as an option on weathertightengine preheaters and as a stand-aloneunit. Control your optimum desiredtemperature with Kim Hotstart’sadjustable thermostat.
• Adjustable from 90°F to 130°F.
• Stock one thermostat to fit all needs.
• 5/8” hose barb or 1” NPT threadconnections allow for easy in-lineinstallations on a variety of heatingunits.
• Watertight enclosure.
• Rated up to 480 volts.
Cord Type
Conduit Type6.43
3.66
3.34
3.78
3.10
1" NPT
1.93
1" NPT
14-3 HPN (4 FT.)2.57
4.16
5/8" Hosebarb
1.68
3.67
Conduit TypeModel Number
TypePlumbing Connections
Cord TypeModel Number
TFTCA-1NPTTFTCA-5/8HB
1” NPT X 1” NPT5/8” HB X 5/8” HB
TFTA-1NPTTFTA-5/8HB
Adjustable Range Electrical Rating
90°F to 130°F (Open or Off Setting)Differential 20°F (Close or On Setting)
120/240 Volt — 25 Amps277 Volt — 22Amps480 Volt — 12.5 Amps
31Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
Maximum Current Capacity:120V/208V/240V/277V — 25 Amps
380V/480V/575V — 15 AmpsTwo pole single throw.
To prevent overheating of the heatingelement on standby equipment andautomatic start engines, Kim Hotstartrecommends turning the coolant heateroff when the engine is running. A pressureswitch that senses engine oil pressure isutilized to shut the heater off on increaseof oil pressure and to turn the heater onwhen engine oil pressure drops.
Oil Pressure Switches
For automatic cut-off of heaters when engine starts
Magnetic Contactors
Junction Boxes
Use to simplify wiring on equipment when a variety of heaters and controls are required.All models have ten, 25 Amp terminal blocks.
Inrush Voltamps (VA) 35 VA
Holding Voltamps (VA) 8 VA
Inrush Voltamps (VA) 92 VA
Holding Voltamps (VA) 10 VA
To OilHeater
To Battery Htr.
To Power Supply
To CoolantThermostat
To CoolantHeater
To OilThermostat
AWPJ30-6
C US
ControlComponents
PS252
MC330
3 PO
LE30
AM
PS
Kim HotstartModel Number
CoilVoltage
DRY LOCATIONS
MC330LMC330
120V240V
WET LOCATIONS
JBW11-000JBW12-000
120V240V
HAZARDOUS LOCATIONS
JBE11-000JBE12-000
120V240V
3 PO
LE60
AM
PS
Kim HotstartModel Number
CoilVoltage
DRY LOCATIONS
MC360LMC360
120V240V
WET LOCATIONS
JBW11-060JBW12-060
120V240V
HAZARDOUS LOCATIONS
JBE11-060JBE12-060
120V240V
Kim HotstartModel Number
EnclosureType
PS252
PS252R
PS252WT
PS252EP
Dry Locations
Dry Locations (Reverse Action)
Wet Locations
Hazardous Locations
Kim Hotstart Model Number
Dry Locations Wet or Damp Locations Hazardous Locations Number of Openings
AWPJ30-4
AWPJ30-5
AWPJ30-6
AWPJ30-7
AWPJ30-8
AWPJ30-9
AWPJ30-10
AWPJ30-4WT
AWPJ30-5WT
AWPJ30-6WT
AWPJ30-7WT
AWPJ30-8WT
AWPJ30-9WT
AWPJ30-10WT
AWPJ30-4ER
AWPJ30-5ER
AWPJ30-6ER
AWPJ30-7ER
AWPJ30-8ER
AWPJ30-9ER
AWPJ30-10ER
4
5
6
7
8
9
10
Complete Control Systems
All control boxes are available for Class 1 Group D hazardous locations, change prefix “JBW” to “JBE”. Consult factory for priceand availability.
Box Size Code: A – 6 x 6 x 4, B – 8 x 8 x 4, C – 10 x 8 x 4, D – 12 x 10 x 5
For heater protection and power savings Kim Hotstart recommends de-energizing the heater when engine is running. Onautomatic start engines this can be accomplished with a control system using an Oil Pressure Switch or a 24 Volt Relay.
32 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
Volts Kim Hotstart Model NumberMANUAL START ENGINES Amps Kim Hotstart Model Number
AUTOMATIC START ENGINES Volts
Single Ø — One Heater and Thermostat Per Engine120V208V240V277V
Use thermostat only.See pages 26 through 30.
25 Ampsor Less
Use oil pressure switch(PS252) & thermostat.
See pages 26-30 and page 31.
120V208V240V277V
Volts Manual Control Systems BoxSize
Automatic Control SystemsVoltsWith
24 Volt RelayBox Size
WithPressure Switch
Box Size
120V208V240V380V480V575V
JBW11-000JBW18-000JBW12-000JBW13-000JBW14-000JBW15-000
AAABBB
30 AmpsMaximum
JBW11-100JBW18-100JBW12-100JBW13-100JBW14-100JBW15-100
BBBBBB
JBW11-200JBW18-200JBW12-200JBW13-200JBW14-200JBW15-200
CCCCCC
120V208V240V380V480V575V
120V480V
JBW11-060JBW14-060
AB
60 AmpsMaximum
JBW11-160JBW14-160
BB
JBW11-260JBW14-260
CC
120V480V
Three Ø — One Heater and Thermostat Per Engine208V240V380V480V575V
JBW18-000JBW12-000JBW13-000JBW14-000JBW15-000
AABBB
30 Ampsor Less
JBW18-100JBW12-100JBW13-100JBW14-100JBW15-100
BBBBB
JBW18-200JBW12-200JBW13-200JBW14-200JBW15-200
CCCCC
208V240V380V480V575V
480V JBW14-060 B 60 AmpsMaximum JBW14-160 B JBW14-260 C 480V
Single Ø — Two Heaters and Two Thermostats Per Engine120V208V240V277V
Use one thermostat with each heater.See pages 26 through 30. 25 Amps
Per Heateror Less
Use one oil pressure switch (PS252) & thermostat with each heater.
See pages 26 through 30 and page 31.
120V208V240V277V
380V480V575V
JBW23-000JBW24-000JBW25-000
DDD
JBW23-100JBW24-100JBW25-100
DDD
JBW23-200JBW24-200JBW25-200
DDD
380V480V575V
120V208V240V380V480V575V
JBW21-000JBW28-000JBW22-000JBW23-000JBW24-000JBW25-000
CCCDDD
30 AmpsPer HeaterMaximum
JBW21-100JBW28-100JBW22-100JBW23-100JBW24-100JBW25-100
DDDDDD
JBW21-200JBW28-200JBW22-200JBW23-200JBW24-200JBW25-200
DDDDDD
120V208V240V380V480V575V
Three Ø — Two Heaters and Two Thermostats Per Engine208V240V380V480V575V
JBW28-000JBW22-000JBW23-000JBW24-000JBW25-000
CCDDD
30 AmpsPer Heater
or Less
JBW28-100JBW22-100JBW23-100JBW24-100JBW25-100
DDDDD
JBW28-200JBW22-200JBW23-200JBW24-200JBW25-200
DDDDD
208V240V380V480V575V
L1
L2
L3
Power In480V 3PH
Equipment Ground(must be grounded)
Equipment Ground(must be grounded)
H4 H1H2 H3
ControlTransformer
480V. PRI.
1A. Fuses
X1 X2120V. 50VA
1/2A. Fuse
Line Line
Load Load
PressureSwitch
ContactorCoil
ContactorCoil
C1
C2
2
2
4
5
Thermostat
Thermostat
3
3
MagneticContactors
C1 C1 C1 C2 C2 C2
E1 E2 E3 E4 E5 E6
10A. Fuses
HeatingElement
HeatingElement
3 Phase Only
L3
L1
Power In480V.
1 or 3Ø30 AMP
Transformer480V. PRI.
50VAH1 H3 H2 H4
1A. Fuses
X1
X1
X2120V Sec.
1/2A. Fuse
1
3 2C1
ContactorCoilThermostat
Control
MagneticContactor
L1 L2 L3
E1 E2 E3
C1 C1 C1
HeatingElement
33
All Kim Hotstart heaters with thermostats, designed to operate on 3-phase current (at anyvoltage), require the use of a control system with a 3-pole contactor. All Kim Hotstartheaters with thermostat designed to operate over 480 volt (1 phase or 3 phase) require acontrol system to reduce the primary voltage to 120 volts for the control circuit. Forincreased thermostat life, use a control system on all heaters above 277 volts either singleor three phase.
These control systems allow for quick electrical installation of all Kim Hotstart enginepreheaters. They are designed as a time and labor saving component. They are especiallyuseful on installations that require two coolant heaters or combinations of a coolantheater and oil heater/hydraulic heater etc.
All control boxes on this and preceding page are NEMA 12 & 13.
All control boxes are available for Class 1 Group D hazardous locations. Change prefix“JBW” to “JBE” and consult factory for price and availability.
Model JBW14-000No automatic control
Model JBW24-200With pressure switch
or
Model JBW24-100With 24 volt relay
To control one 480 volt heater at maximum 30 amps on manual start engine.
To control two 480 volt heaters at maximum 30 amps on automatic start engines.
TypicalControl BoxSystemComponents
Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
Prior to heater installation, check the cooling system. Poor coolant conditionswill interfere with proper function of the heater and can also cause elementfailure. If there is sediment or foreign matter present or the coolant does notmeet the engine manufacturer’s specifications, the system should be drained,cleaned, flushed and refilled with a 50/50 mixture of low silicate antifreeze,deionized water, and low silicate supplemental coolant additives. Do not exceeda concentration of more than 60% antifreeze, as element failure may result. Acooling system containing anti-leak additives can cause premature elementfailure.
MOUNTING
Mount the tank heater in a horizontal position with the outlet neck pointed up.The heater can also be mounted vertically with the inlet neck as the low point(see figure 1).
Bolt the heater to the truck frame or skid frame on a generator package withthe mounting straps provided. See Figure 2.The heater must be mounted belowthe lowest level of the engine water jacket to ensure a good gravity flow ofcoolant to the heater.
DO NOT mount the heater to the engine. Engine vibration can damage theheater and void the warranty.
Connect the heater intake to the lowest accessible point of the water jacket. If aconnection point is unavailable in the water jacket area, connect heater intakeline to lower radiator hose.This hose should run down to heater intake.
Connect heater outlet to the highest accessible point in the engine’s waterjacket area at the furthest point from the engine’s thermostat.The heater outletmust be connected at a higher point on the engine than the intake. See Figure3.
DO NOT route outlet hose above engine block connection, or loop or kink hoses.This will cause air locks in the hose and block circulation of the coolant by theheater. See Figure 3.
To eliminate air locks in the heater and hoses, refill the engine with the heateroutlet line disconnected at the engine until outlet line is full of coolant. SeeFigure 4-1.Then connect the outlet line to the engine and finish filling theengine. See Figure 4-2.
Before energizing heater, all air must be bled out of the system by running theengine. If not, air could be trapped in the block causing the heater to fail.
The bi-directional ball check valve located in the inlet of the heater allows areduced amount of coolant to reverse flow through the heater when the engineis running.This will maintain a full coolant level in the tank at all times toprotect the element from overheating.This is a safety device only. Kim Hotstartrecommends NOT running the engine with the engine heater energized.
On standby and automatic start engines, heaters should be de-energized whenengine starts.This requires an oil pressure switch or other automatic cut-off.These systems are often operated at voltages above the 277 Volt rating of theKim Hotstart thermostat and are also often 3 Phase. All heaters above 277 Voltshould be used in conjunction with a contactor and control transformer. Allthree phase heaters must be used with a contactor. See pages 31, 32, and 33.
CAUTION
CAUTION
CAUTION
CAUTION
Technical Information & Heater Installation InstructionsOPERATING PRINCIPLE
The Kim Hotstart Engine Heater operates on the principle of a thermosiphon. As the temperature of the coolant in the heatertank increases, it’s density decreases causing it to rise through the outlet of the tank to the engine. The coolant leaving theheater tank is replaced with coolant drawn from the engine and the cycle is repeated. A flow-through thermostat is availablefor the inlet of the engine heater that keeps coolant within the preset temperature range.
Note: It is recommended for “V” engines larger than eight cylinders or over 1000C.I.D. that 2 heaters of equal wattage be used. One heater installed on each bank of the “V”.
Example:To adequately heat a 1000 cubic inch “V” engine for ambient temperatureabove -20°F use (2) 2000 watt heaters — total 4000 watts.
For the most efficient heating of this size engine and electrical savings, see theforced circulatiing heating systems on pages 12 & 13.
VERTICAL MOUNTHORIZONTAL MOUNT
Outlet Neck
Outlet Neck
InletInlet
FIGURE 1
Lowest level of water jacket
YES NO
YES NO
1 2
YES
NO
NO
Coolant Flow
34 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
FIGURE 4
FIGURE 3
FIGURE 2
35
Section Four
Battery PadsBattery Wraps
Silicone Hot Pads
Accessories For Multiple Battery Heating
Typical Connection - 2 Batterieson Each Side of Vehicle
100
80
60
40
20
0-20 0 +20 +40 +60 +80
Ambient Temperature, ˚F
Perc
ent
of B
atte
ry C
ran
kin
g P
ow
er
BatteryHeating Pads
A fully charged battery has only 40%cranking power at 0° F when compared to100% cranking power at 80° F.
When batteries are placed in an insulatedbattery box, a thermostat is recommended
to sense battery box temperature toprevent overheating the battery.
Battery heater not recommended fornickel cadmium batteries.
Standard Pad for Single Battery Special Pads for Multiple Batteries
B
A
Style C Style BStyle A
9.00REF TYP
9.00REF TYP
16-3 HPN
16-3 HPN
6" HPN
AA
BB
KB
7515
-D
KB
7515
-D
KB
7515
-D
KB
7515
-S
Left Side Battery Box Right Side Battery Box
BEC-6
BY-T68 BPC-61
Ground
2 FT4 FT6 FT8 FT
3 FT6 FT
16-3 HPN
15.375" 15.375"
15.375"
CORD, 16-3 HPN
36 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
ModelNumber Volts Watts Amps
NominalDimensions Batt.
Size Style A B
KB5015KB5015-SKB5015-D
120120120
505050
.42
.42
.42
8 1/4
8 1/4
8 1/4
131313
4D4D4D
ABC
KB7515KB7515-SKB7515-D
120120120
757575
.63
.63
.63
10 1/2
10 1/2
10 1/2
18 1/2
19 1/2
19 1/2
8D8D8D
ABC
KB7523KB7523-SKB7523-D
240240240
757575
.31
.31
.31
10 1/2
10 1/2
10 1/2
18 1/2
19 1/2
19 1/2
8D8D8D
ABC
EXTENSION CORDS
Model Length
BEC-2BEC-4BEC-6BEC-8
2’4’6’8’
POWER SUPPLY CORDS
Model Length Volts
BPC-31BPC-32BPC-61BPC-62
3’3’6’6’
120240120240
THERMOSTAT & “Y” CORD ASSEMBLY
ModelTemperature Control
On Off
BY-T68 60°F 80°F
Prolong the life of your battery with Kim Hotstart thermal battery wraps with or withoutthermostat.
• Durable, fire-retardant vinyl cover that resists oils and acids.
• All standard battery pads and battery wraps come with 6’ grounded cord and plug.
• Fast, easy installation.
• Boosts battery cranking power as much as 75%.
37Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
Thermostat range: 65°F - 80°F
BatteryThermalWrap
Thermostatically controlled battery thermal wraps provide optimum heating regardless ofambient temperature.• At 80°F, the battery will achieve maximum cold cranking amps.
• Battery is constantly maintained at 80°F.
• Provides greater heat rise than plates or pads.
• Thermostat will eliminate battery damage caused by overheating and acid spill.
BATTERY THERMAL WRAP — NO THERMOSTAT
Model Number Volts Watts Length
KBW5015-000 120 50 28’
KBW8015-000 120 80 36’
KBW16015-000 120 160 72’
BATTERY THERMAL WRAP — WITH THERMOSTAT
Model Number Volts Watts Length
KBW5015T-000KBW5024T-000
120240
5050
26’26’
KBW8015T-000KBW8024T-000
120240
8080
44’44’
KBW10015T-000KBW10024T-000
120240
100100
56’56’
38 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
Flexible, Versatile and Easy to install.
Kim Hotstart adhesive Hot Pad Heaters are ideal for oil pans, hydraulic reservoirs, engineblocks, hydraulic cylinders and diesel fuel tanks.
• Available in 3 sizes at 120 and 240 volt
• Easy peel and stick application
• Etched foil heating element for optimal heat transfer and long life
• Durable silicone/fiberglass cover resists abrasion
• Assembled with a standard 6 ft. HPN cord and plug
CAUTION: Do not use pads with higher than recommended wattage for specific oil capacities.
SiliconeHot Pads
Not for use on batteries
Model Number Dimensions Volts Watts
AF10015AF10024 4” x 5” 120
240100100
AF15015AF15024 4” x 5” 120
240150150
AF25015AF25024 5” x 6” 120
240250250
AF40015AF40024 6” x 8” 120
240400400
ApplicationGuidline
100 Watt 150 Watt 250 Watt 400 Watt
Engine oil pan 2 to 5 quarts 5 to 8 quarts 2 to 5 gallons 5 to 8 gallons
Diesel Tank 5 to 7 gallons 7 to 10 gallons 10 to 20 gallons 20 to 30 gallons
Hydraulic Tank 1 to 5 gallons 5 to 10 gallons 10 to 20 gallons 20 to 30 gallons
Water Tank up to 2 gallons 2 to 4 gallons 4 to 7 gallons 7 to 10 gallons
39
Section Five
Kim-GLO Heaters
Direct ImmersionCords
Thermocords
Flush Mount Kits
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
40 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Allis Chalmers670T & I685T & I
6138LT,T & I25000 (844 CID)
AC-101CATV-151
AC-102CATV-152
10001500
Replaces 1” thread-in plug on the oil cooler atrear of the engine on the right side. Note that
not all of the engines have this opening.
Case/IH – Agricultural
ALL 4 CYL 390ALL 6 CYL 590
CUB-751FPCUB-101FPCUB-151FP
CUB-752FPCUB-102FPCUB-152FP
75010001500
Inserts in any of the freeze plugs right side ofengine 22mm
ALL 6 CYL 830 CUC-151FP CUC-152FP 1500 Inserts in the freeze plug right rear of theblock 22mm
Caterpillar
C7 ACERT FP101-001FP151-001
FP102-001FP152-001
10001500
Replace 44mm frost plug on right hand sideof engine just below the turbo charger. YES
C9 ACERT CATV-151 CATV-152 1500 Replace 1” NPT plug in the right rear of theengine block
C11 ACERTC13 ACERT
TF151-008 TF152-008 1500 Replace any of the 1 5/16” plugs in rear of oilcooler on the right hand side of the engine
Check ExhaustRouting
1 5/16”-2STOR
C15 ACERT TF151-009 TF152-009 1500 Replace 1 3/16” plug in rear of the oil cooleron the right hand side of the engine
C-10C-12
TF121-000 TF122-000 1250 Replaces the 1” threaded plug in the oil cooler bonnet YES 1” NPT
C-9 Non ACERTC-15 Non ACERTC-16 Non ACERT
CATV-151 CATV-152 1500C-9 Only: Mount in rear face of blockC-15, C-16: Mount in rear oil cooler bonnet
from the back end1” NPT
1674 CATB-151 CATB-152 1500 Replaces the 1 1/2” thread-in plug on the right side of the engine
1693 & D343 CATC-151 CATC-152 1500 Replaces water jacket access plate on the leftside of the engine
1693T & 1693TA CATC-151-S CATC-152-S 1500 Replaces water jacket access plate on the leftside of the engine
3013 1.5L3014 2.0L FP531-003 FP532-003 530 Replaces 40mm core plug on the front, left
side of the engine
3024 2.22L FP531-003 FP532-003 530 Replaces 40mm core plug on the front, leftside of the engine
3034 2.95L FP531-001 FP532-001 530 Replaces 50mm core plug located at back ofhead
3044 3.3L PF531-001 PF532-001 530Mounts in “football shaped” opening on the
right of the engine
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
41Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Caterpillar — Continued
3046 5.0L PF531-000 PF532-000 530 Replaces 35mm core plug located at rear ofengine, left side
3054 3.99L
3054B 4.23LPER-751FPPER-101FP
PER-752FPPER-102FP
7501000
Mounts in the 1 1/4” freeze plug opening onthe right side of the engine
3054C PER-751FP PER-752FP 750Mounts in 1 1/4” freeze plug at right rear of
engine with element straight upin 12 O’clock position.
3056 6.0L PER-151FP PER-152FP 1500 Mounts in the 1 1/2” freeze plug on the rightside of the engine
311431163126
FP101-001FP151-001
FP102-001FP152-001
10001500
Replaces the core plug on the right side ofthe engine just below the turbocharger YES 11/16”X12
3176 10.3Lthrough 1995
DD8L-101CAT-12015TF151-001
DD8L-102CAT-12023TF152-001
100012501500
Replaces the 3/4” plug on the right side ofthe engine just below the head. 1” NPT
3176 10.3L1996 and later TF121-000 TF122-000 1250 Replaces the 1” threaded plug in the oil
cooler bonnet YES 11/16”X12
3196 12.0L TF121-000 TF122-000 1250 Replaces 1” threaded plug in oil cooler bonnet YES 11/16”X12
3204all 1100 series
CATX-751CATX-101
CATX-752CATX-102
7501000
Replaces the core plug on the right side of theengine just below the turbocharger 22mm
3208 — 2 heaters with a single cord CATX-2-751-Y CATX-2-752-Y 1500
total
Use on industrial engines when clearaccess is available.
Replaces any core plug - one on each sideof the engine
3208Recommended
AftermarketInstallation
JD3/4-101INJD1-101INJD3/4-151INJD1-151IN
JD3/4-102INJD1-102INJD3/4-152INJD1-152IN
1000100015001500
Replaces any of the 3/4” or 1” plugs on thewater transfer casting (right front of theengine). 3/4” use JD3/4 — 1” use JD1
3304
3306
DD8L-101CAT-12015TF151-001
DD8L-102CAT-12023TF152-001
100012501500
Replaces the 3/4” plug on the left side ofthe engine
3406C/E 14.6L AC-101CATV-151
AC-102CATV-152
10001500
Replaces 1” thread-in plug in the rear of the oilcooler bonnet on the right side of the engine 1” NPT
3406 & 3408except 1998
Adem 2
AC-101CATV-151
AC-102CATV-152
10001500
Replaces 1” thread-in plug in the rear of the oilcooler bonnet on the right side of the engine 1” NPT
3406E1998 Adem 2engines only
TF151-002 TF152-002 1500 Replaces the 1” threaded plug that pointsdownward on the top of the rear of the oil
cooler bonnetYES 1” NPT
3406 E ADEM 3 and ADEM
2000 engines
AC-101CATV-151
AC-102CATV-152
10001500
Replaces 1” thread-in plug in the rear of theoil cooler bonnet on the right side of the
engine1” NPT
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
42 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Caterpillar — Continued
3456 15.8L AC-101CATV-151
AC-102CATV-152
10001500
Replaces 1” thread-in plug in the rear of theoil cooler bonnet on the right side of the
engine 1” NPT
Chevrolet/GMC (Small Truck)
5.7L V8 (350 CID) FC601-501
NONE 600Mounts in the freeze plug in the engine’s
block
No replacement cord available6.2L V8 Diesel6.5L V8 Diesel FC601-PY2
Cummins6 Cylinder Engines: H,NT,NH,N Family
743 CID,855 CID,927 CID,“N14”1.Cummins engines are often referred to by their horsepower rating “i.e.350 Cummins”2.Cummins engines are often referred to as Big Cam,Big Cam2,3,4, full flow cooling,etc.All refer to engines of 855 CID Size – listed below
Group I
Flat plate design CUN-151B CUN-152B 1500 6 bolt flat plate on the right side of the
engine. May use either the forward or rearopening depending on clearance.
1” NPT
Flat plate design whenthe 1/2” NPT opening
is usedCUN-151BH CUN-152BH 1500 1” NPT
Group II
When an external oil cooler is used.. Note: When a 4 bolt flat plate element design is encountered, remove the next two bolts on the casting, remove the whole casting,and replace the casting and element with either CNT-151B/CNT-152B OR CNT151B90/CNT152B90
When connection is 1 1/2”rubber hose
Engines produced Aug.1975 thru June 1982
CNT-151B-90 CNT-152B-90 15006 bolt, flat plate design with an elbow thatwill rotate 360 degrees to connect with any
hose or casting1” NPT
Uses an “O” ring forthe 1¼” water tube
connectionEngines producedprior to August ‘75
CNT-151B CNT-152B 1500 6 bolt, flat plate design with an elbow thatwill rotate 360 degrees to connect with any
hose or casting1” NPT
Group III
For industrial engineswith hole pattern
reversedCUN-151BREV CUN-152BREV 1500 Six bolt flat plate on the right side of the
block 1” NPT
Group IV
1998 and laterN14 Industrial PF151-002 PF152-002 1500 Six bolt flat plate on the right side of the
block 1” NPT
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
43Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Additional Cummins Engine Models
Cummins A4 cyl & 6 cyl CUA-101F CUA-102F 1000 Inserts in any of the freeze plugs on right
side of engine. Element points down.
ISC/QSC 8.3LISL/QSL 9.0L DD8L-101 DD8L-102 750 3/4” NPT threaded plug in the
right rear side of engine 22mm
L10, M11ISM CUL-151 CUL-152 1500 Inserts in the forward opening of the heater
casting on the right rear of block 1” NPT
QSB 3.9L, 5.9LISB 5.9 TF751-002 TF752-002 750 3/4” NPT threaded plug in the front
of the oil cooler casting 22mm
ISM/QSM 11.0LFlat Plate Design PF151-003 PF152-003 1500 Right rear. Replaces plate. 1” NPT
QSX, ISXSignature 600 PF151-004 PF152-004 1500 Mounts in the “football shaped” plate on the
right side of the block 27mm
4BT 3.9L CUB-751FPCUB-101FP
CUB-752FPCUB-102FP
7501000
Inserts in any of the freeze plugs right side of engine
Check ExhaustRouting 22mm
6BT 5.9LCUB-751FPCUB-101FPCUB-151FP
CUB-752FPCUB-102FPCUB-152FP
75010001500
Inserts in any of the freeze plugs right side of engine
Check ExhaustRouting 22mm
6CT 8.3L CUC-151FP CUC-152FP 1500 Inserts in the freeze plugright rear of the block 22mm
Detroit DieselSERIES 104 cylinder
Phaser engines
PER-751FPPER-101FP
PER-752FPPER-102FP
7501000
Mounts in the 1 1/4” freeze plug opening oneither side of the engine
SERIES 106 cylinder
Phaser enginesPER-151FP PER-152FP 1500 Mounts in the 1 1/2” freeze plug on the right
side of the engine
Series 30 DD8L-101 DD8L-102 1000 Mounts in the 3/4” NPT opening in the block
SERIES 40all versions
PER-751FPINTA-121
FR151-001
PER-752FPINTA-122
FR152-001
75012501500
Mounts in the frost plug opening on the leftside of the engine
SERIES 50SERIES 60
AC-101CATV-151
AC-102CATV-152
10001500
Mounts in the 1” NPT opening in either waterpick up pipe (up to 1991) or in the 1” NPT
opening on the oil cooler housing after 1991
yes on 1991 andlater 3/4” NPT
SERIES 55 PF151-000 PF152-000 1500 Mounts in the triangle plate on the sideof the block
3-53, 4-53, 3-71,4-71 with water
cooled air compressorDD-751-S DD-752-S 750 Mounts in the “football shaped” plate on
the block. Check clearance.
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
44 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Detroit Diesel – continued3-53, 4-53, 3-71,
4-71 without watercooled air compressor
DD-751 DD-752 750 Mounts in the “football shaped” plate on theblock. Check clearance.
6-71with water cooled air
compressorDD-151-S DD-152-S 1500 Mounts in the “football shaped” plate on the
block. Check clearance.
6-71 without water cooled
air compressorDD-151 DD-152 1500 Mounts in the “football shaped” plate on the
block. Check clearance.
8.2 L V-8 Diesel DD8L-101 DD8L-102 1000 Threads into the 3/4” NPT openingon the block
6V-53with water cooled air
compressorDD6V-751-S DD6V-752-S 750 Mounts in the “football shaped” plate on the
block. Check clearance.
6V-53without water cooled
air compressorDD6V-751 DD6V-752 750 Mounts in the “football shaped” plate on the
block. Check clearance.
6V71 & 8V71Alternate location
AC-101CATV-151
AC-102CATV-152
10001500
Threads into 1” NPT plug in the front face ofthe block
6V-71 & 8V-716V-92 & 8V-92
except GMC Generalmodels
DDV-151B DDV-152B 1500 Mounts in the square plate on the block
6V92 & 8V92alternate location -
threads into oil cooler.DD8L-101 DD8L-102 1000
Threads into the 3/4” NPT opening in the oilcooler housing.Note - not all engines have
this opening
DeutzBF4L913 BF6L913F3L912 F3L913
F6L913
1011 SERIESoil cooled engines
OLT221515 plusA22M48M(adapter)
n/a 150 Use adapter kit to mount the 22MM heater in the 48MM opening
22MMor
48MM
1012 — 4 & 6 cyl1013 — 4 cyl PF751-000 PF752-000 750 Mounts in the “football shaped” plate
opening on the oil cooler casting
1013 6 cyl PF121-001 PF122-001 1250 Mounts in the “football shaped” plateopening on the oil cooler casting
10156 & 8 cyl TL151-004 TL152-004 1500 Mounts in 30MM plug in water elbow on
front of the engine
2012 — 4 & 6 cyl PF751-002 PF752-002 750 Mounts in the “football shaped” plateopening on the oil cooler casting
Ford
6.9L & 7.3L V-8diesels through 1993 FC101-PY1 None 1000 Mounts in a freeze plug on the engine's block.
No replacement cord available.
7.3L V-8 dieselsfrom 1994 on
TF751-002 DD8L-101
TF752-002 DD8L-102
7501000
Mounts in the 3/4” NPT plug in theengine's block
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
45Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Ford Lehman (english)
4 AND 6 CYL enginesFP531-002FP751-000FP101-002
FP532-002FP752-000FP102-002
530750
1000Mounts in freeze plug in the block
Hino3.8L, 5.8L, 6.0L 6.4L,6.4L, 6.7L,W04C-T,
W06E,H06C-T, H07C-B
DD8L-101 DD8L-102 1000 Threads into 3/4” NPT openingin the block YES
Isuzu4BD1 6HE16BD1 6SA16BG1
TF401-501 NONE 500 No replacement cord available
John Deere
With 3/4” plug in theback of the block
JD3/4-101INJD3/4-151IN
JD3/4-102INJD3/4-152IN
10001500
3/4” NPT opening in the rear face of the block
checkExhaust routing
With 1” plug in theback of the block
JD1-101INJD1-151IN
JD1-102INJD1-152IN
10001500
1” NPT opening in the rear face of the block
With 1 5/8” openingon the side of the
water jacketJDS-101 JDS-102 1000 1 5/8” threaded opening on the side of the
block in the water distribution channel
6105 (10.5L)6125 (12.5L)
AC-101CATV-151
AC-102CATV-152
10001500 1” NPT opening in the oil cooler casting
Komatsu
L10 (10L)M11(11L) CUL-151 CUL-152 1500 Inserts in the forward opening of the heater
casting on the right rear of the block
SA6D125 MA-151 MA-152 1500 Threads into the freeze plug opening in the block
KubotaM, B, L Series
D905 V1205D1005 V1305D1105 V1505D3000B V4000BD3200B V4300BDH905 VH1205DH1005 VH1305
TF401-501 N/A 4001” NPT
No replacement cord available
MackMid liner E3
MS200 & MS250 MAM-101 MAM-102 1000 Mounts in rear face of block
Mid liner E5MS300 MAM-151 MAM-152 1500 Mounts in the oil cooler bonnet
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
46 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Mack - continuedE6 engines
“smooth bore”from 1981 on
MASB-151 MASB-152 1500 Mounts in the freeze plug opening. Smoothopening design.
E6 enginesthreaded freeze
plug openingnot produced after ‘81
END 465, 711,EN438, 504, 707,
673, 675, 676(1957 through 1981)
MA-151 MA-152 1500 Mounts in any threaded freeze plug opening
E7 Engines
Except E-Tech waterpump mount
PF151-001 PF152-001 1500Mounts in the plate in either the front or rearface of the block in the water jacket passage.For 2002 engine – mounts in rear face of block.
E9, ENDT865, 866 and 1000 series V8 engines
Use two heatersDD8L-101 DD8L-102 2000 total Threads into the 3/4” NPT opening on each
side of the block
MAND2840D2842D2848
PF121-003 PF122-003 Replace “football shaped” plate in lowerwater pipe on right side of engine
D2866D2876
PF151-006 PF152-006Replace 3 bolt plate on left side of engine.
May require adapter if 3 bolt opening is notavailable on engine. Consult customer service.
Mercedes Benz
MBE904MBE906 PF101-001 PF102-001 1000 Right side rear. Replaces frost plug. YES
Massey Ferguson3 cylinder4 cylinder6 cylinder
PER-751FPPER-101FP
PER-752FPPER-102FP
7501000
Mounts in any of the 1 1/4” freeze plugopenings in the engine
Navistar/International
V800 (796 CID) AC-101CATV-151
AC-102CATV-152
10001500
Threads into a 1” NPT opening in the oil cooler bonnet
INLINE 6 CYLINDER— all series —
312, 360, 414, 436,466 & 530
PER-751FPINTA-121
FR151-001
PER-752FPINTA-122
FR152-001
75012501500
Mounts in the frost plug on the left sideof the engine.
Fits all series of these engines.
6.9L & 7.3LV8 diesels
through 1993
FC101-PY1or
FC601-501None
1000
600
No replacement cord available. Mounts in afreeze plug above starter
7.3L & T444all series DD8L-101 DD8L-102 1000 3/4” NPT threaded opening in the block
9.0L — V8 diesel INT9-101F INT9-102F 1000 Mounts in a freeze plug
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 47.
47Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
C US
Kim-GloDirect Immersion Heaters
Note: Kim-Glo heaters are complete with 2-wire w/ground 6 foot HPN cord and plug.For cord replacements or “Y” thermocord energy saver, please reference page 48.
Engine ModelPart Number
120 VoltsPart Number
240 Volts Watts Product Image Application InformationHeat Shield
RequiredOil Heater
Thread Size*
Oliver
ALL EXCEPT 1265,1365 & 1900
TF751-002DD8L-101
TF752-002DD8L-102
7501000
Threads into a 3/4” NPT opening in the block
Onan — See Cummins “A” SeriesPerkins
3.1524.2366.354
1004 (4 Cyl) A & B
PER-751FPPER-101FP
PER-752FPPER-102FP
7501000
Mounts in the 1 1/4” freeze plug opening onthe right side of the engine
1006 (6 Cyl) A & B PER-151FP PER-152FP 1500 Mounts in the 1 1/2” freeze plug on the rightside of the engine
1104 (4 Cyl) C PER-751FPPER-101FP
PER-752FPPER-102FP
7501000
Mounts in 1 1/4” freeze plug openining onright rear of engine with element straight up
in 12 O’clock position
103.15104.22 FP531-003 FP532-003 530 Mounts in freeze plug
700 Series704.30 FP531-001 FP532-001 530 Mounts in freeze plug in rear of head
Volvo
D9 PF151-007 PF152-007 1500 Mounts in the "football shaped" plate onthe front, right side of the engine
D12CPrior to Serial #
250502PF151-005 PF152-005 1500
Mounts below turbo charger on right centerof engine
YES
D12CAfter Serial # 250502 PF121-002 PF122-002 1250 YES
TD60,TD61,TD70,TD71,TD100,TD101,VE10,TD120,TD121
VT6-101 VT6-102 1000 Mounts into threaded opening (44mm) inthe front of the engine
Yanmar 3T72HLE4TN82E
D4TYYDXL4.41
TF401-501 N/A 4001” NPT
No replacement cord available
NOTE: The only replacement parts for the direct immersion heaters is the power cord. Please see the power cord section onpage 48 for the proper replacement cord set.
For thermostat control of Kim-Glo Direct Immersion Heaters see page 48. The energy saver Thermocord is available in varioustemperature ranges.
Supplemental heat for engines using Kim-Glo heaters can be acquired by the installation of oil pan heaters in the lube-oil.Reference pages 20 and 21 of this catalog or consult factory.
48 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
Thermocord for Kim-Glo Direct Immersion heaters
Thread TempPart No. Volts Size Range
A-2822-ØB 120 1/2" 100-120
A-2822-ØC 120 1/2" 120-140
A-2822-ØH 240 1/2" 100-120
A-2822-ØI 240 1/2" 120-140
A-2822-ØM 120 1/2" 80-100
A-2822-ØP 240 1/2" 80-100
4 ft.
3 ft.
3 ft.
NOTE: When orderingKim-Glo Heater and
Thermocord, place suffix–WOC (which stands for
without cord) after theheater model number tosave cost as the standard
6 foot heater cord isreplaced by the
Thermocord harness.
Heater shown for illustration purposes only.
C US
ENERGY
SAVER
Flush mount kits for Kim-Glo Direct Immersion heaters
CordLength
PlugStyle
120 Volt 240 Volt
3.25
3.3125
6’ 2 IM6-1IN-FM IM6-2IN-FM
11’ 2 IM11-1IN-FM IM11-2IN-FM
16’ 2 IM16-1IN-FM IM162IN-FM
Heat Shield
ModelNo.
HS1
Use when exhaust manifold orturbo come close to heater
termination.
For use with Kim-Glo Direct Immersion heaters
CordLength
PlugStyle
120 Volt 240 Volt
15 amp120 Volts
15 amp240 Volts
6’ 1 IM6-1IN IM6-2IN
11’ 1 IM11-1IN IM11-2IN
16’ 1 IM16-1IN IM16-2IN
CordLength
PlugStyle
120 Volt 240 Volt
15 amp120 Volts
Fits into flush mount housing
15 amp240 Volts
6’ 2 11PR72T 21PR72T
11’ 2 11PR132T 21PR132T
16’ 2 11PR192T 21PR192T
C US
STYLE 1
STYLE 2C US
Fits most competitor's applications.
ReplacementCords &
Thermocords
49Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
Other Accessories
Tank HeaterAccessories
Flush Mount Kits for Tank Style Heaters
C US
All Kits Include . . .
Molded recessed male receptacle with 6 ft. cord, no female termination, black hingedspring-loaded cover, and female connector
3.5.78125
.3125
For Tank Heaters
Model Number Volts Amps For Heater with Wattage of:
FM15120 120 15 500 to 1800
FM15240 240 15 500 to 3000
FM20120 120 20 2000 to 2250
Recessed Male Receptacle –with 6 ft. cord (no female connectors)Model Number Volts Amps
RMS-15RM6-16RM5-2ØRM6-2Ø
120240120240
15152020
Female Connector Only - for extension cordsModel Number Volts Amps
FM1G2ØAFM2G2ØA
120240
15/2015/20
Hinged Cover Only
Model Number Description3.25 .78125
3.3125*FC-KHFC-KH-C
Black/Kim LogoChrome/Kim Logo
*Note: Standard with kit
Plug HousingModel Number
A-2223-PH
50 Kim Hotstart Manufacturing Company, Inc. P.O. Box 11245 Spokane, WA 99211-0245
-40° F -40° C-30° F -34° C-20° F -29° C-10° F -23° C
0° F -18° C10° F -12° C20° F - 7° C30° F - 1° C40°F 4.5°C50°F 10.0°C60°F 15.5°C70°F 21.0°C80°F 26.5°C90°F 32.0°C
100°F 37.5°C110°F 43.5°C120°F 49.0°C130°F 54.5°C140°F 60.0°C150°F 65.5°C160°F 71.0°C170°F 76.5°C180°F 82.0°C190°F 88.0°C200°F 93.5°C210°F 99.0°C
Cubic Inches Litres Cubic Inches Litres Cubic Inches Litres150 2.46 1600 26.22 3050 49.98200 3.28 1650 27.04 3100 50.80250 4.10 1700 27.86 3150 51.62300 4.92 1750 28.68 3200 52.44350 5.74 1800 29.50 3250 53.26400 6.55 1850 30.32 3300 54.08450 7.37 1900 31.13 3350 54.90500 8.19 1950 31.95 3400 55.71550 9.01 2000 32.77 3450 56.53600 9.83 2050 33.59 3500 57.35650 10.65 2100 34.41 3550 58.17700 11.47 2150 35.23 3600 58.99750 12.29 2200 36.05 3650 59.81800 13.11 2250 36.87 3700 60.63850 13.93 2300 37.69 3750 61.45900 14.75 2350 38.51 3800 62.27950 15.57 2400 39.33 3850 63.09
1000 16.39 2450 40.15 3900 63.911050 17.21 2500 40.97 3950 64.731100 18.03 2550 41.79 4000 65.551150 18.84 2600 42.61 4050 66.371200 19.66 2650 43.42 4100 67.191250 20.48 2700 44.24 4150 68.001300 21.30 2750 45.06 4200 68.821350 22.12 2800 45.88 4250 69.641400 22.94 2850 46.70 4300 70.461450 23.76 2900 47.52 4350 71.281500 24.58 2950 48.34 4400 72.101550 25.40 3000 49.16 4450 72.92
Cubic Inches x 0.01639 = LitersLiters x 61.024 = Cubic Inches
Conversion ChartFahrenheit - Celsius
F = C x 9/5 + 32C = (F - 32) x 5/9
Cubic Inches - Litres Conversion Chart
1. Determine the best type of heater to be used for the application.• Direct Immersion or Tank Type?• Weathertight unit for all indoor or outdoor applications (hospital, communications
building, shopping mall, pump station, off-road equipment).• Explosion Proof unit for Hazardous Locations (off-shore platform,
oil rig, gas compression station).
2. Determine engine size.• Cubic inch or litre displacement.
3. Determine wattage required by using this general formula:• 3 watts x cubic inch displacement = watts required.Example: Engine is 855 C.I.D. — 855 x 3 = 2565. Requirement is 2500 watt heater.• This formula is a very good rule of thumb to use down to 0°F ambient
temperature. This formula will generally hold engine temperature at approximately 100°F above ambient.
• Very large engines may require a forced circulation system (see pages 12, 13 and 51).
4. Now that you have the required wattage, you need to determine:• Voltage available that will power the heater (120, 208, 277, 240, 380, 480).• Is the power source Single Phase or Three Phase?
5. For thermostat selection, determine the desired engine temperature to be maintained.• 100°F to 120°F applies 95% of the time. However, specifications vary with respect
to the user and a higher or lower range may be required.
You now have the specifications needed to select the required engine pre-heaterfrom the many products listed in this catalog. For other technical information andinstallation tips, see page 34. If you have other questions or need additionalassistance, please contact our customer service department.
Conversion Factors
Litres x 1.0567 = QuartsQuarts x 0.94635 = LitresLitres x 0.26417 = GallonsGallons x 3.7854 = Litres
Specifyingan Engine
Pre-Heater
51Customer Support: (509) 536-8660 Toll-Free FAX: (800) 224-5550 www.kimhotstart.com
Kim Hotstart offers complete circulating heating systems for any large industrial engine.These systems are engineered and designed specifically for installation on a largegenerator, compressor package, marine engine, or locomotive. Most systems are mountedon a steel plate with a pre-wired junction box, pump and motor components, a flowdetection device and in-line high-limit thermostats. Plus, most systems have fused 120volt control voltage, regardless of applied voltage.
Several systems are available for lube oil heating, coolant heating, diesel fuel heating orcombinations of any aforementioned fluid. Systems are adaptable to function inwet/damp locations or hazardous environments. Complete with all necessary componentsand controls, these automated systems are available in various wattage, voltage andphase combinations to accommodate most large industrial preheating needs.
For additional information regarding Kim Hotstart’s circulating heating systems, pleasecontact Kim Hotstart and have all your questions answered by one of our engine heatingproduct specialists.
COR Modelfor locomotive engines
coolant/lube oil combinationheating system
Kim Hotstart’s large capacitysystems heat and circulatecoolant or lube oil toefficiently maintain anengine’s optimumtemperature during shut-down and layover periods.
CL ModelCoolant only, watertight
circulating heating system
OER ModelOil only, Class I Group D
circulating heating system
Circulating-type combinationheating systems combine thebenefits of coolant heatingand oil heating into one pre-wired, pre-assembled dualheating system.
COLER ModelClass I Group D combination
circulating heating system
COL ModelWatertight with NEMA 12 enclosures
combination circulating heating system
Lloyds & ABS Approved
IndustrialCirculatingSystems -Largeengineapplications
All Kim Hotstart circulatingheating systems come pre-wired and pre-assembled foreasy installation, operation andmaintenance.
C US
Customer Services
To better serve you, Kim Hotstart providesa customer service department to answerall your engine heating concerns, anyquestions regarding Kim Hotstart productsor to take your sales order.
Customer Support Department:(509) 536-8660
For even more convenience and timesaving, Kim Hotstart offers a toll-free FAXnumber. Sending your sales order by FAXsaves time!
Toll-free FAX line: (800) 224-5550
Warranty Information
The warranty below has been drafted to comply with the Federal Law applicable toproducts manufactured after December 31, 1976. This warranty gives you specific legalrights, and you may also have other rights which vary from state to state.
Kim Hotstart products are warranted against defects in workmanship and materials. Noother express warranty, written or oral, applies. No person is authorized to give any otherwarranty or assume any liability except by written statement from an officer of KimHotstart Manufacturing Company, Inc.
The warranty extends for twelve months from date of shipment from factory orauthorized distributor.
Products must be installed and maintained in accordance with Kim HotstartManufacturing Company, Inc. instructions. Users are responsible for the suitability of theproducts to their application. There is no warranty against damage resulting fromcorrosion, misapplication, improper specification or other operating conditions beyondour control. Claims against carriers for damage in transit must be filed by the buyer.
Absolutely no material can be returned to Kim Hotstart Manufacturing Company, Inc.without prior factory authorization.
Upon factory authorization, return the defective part or product , freight prepaid, to: KimHotstart Manufacturing Company, Inc., 5723 E. Alki, Spokane, WA 99212. Telephone (509)534-6171; FAX (509) 534-4216.
Defective items will be repaired or replaced, at our option, at no charge. Such repair orreplacements is the exclusive right of Kim Hotstart Manufacturing Company, Inc. KimHotstart Manufacturing Company, Inc. is not liable for labor costs incurred in removal,reinstallation, or unauthorized repair of the product or for damage of any typewhatsoever including incidental or consequential damage. Some states do not allow theexclusion or limitation of incidental or consequential damages, so the precedinglimitation or exclusion may not apply to you.
KIM HOTSTART MANUFACTURING COMPANY, INC.
P.O. Box 11245Spokane, Washington U.S.A 99211-0245
Phone: (509) 534-6171Fax: (509) 534-4216
Toll Free Fax: (800) 224-5550www.kimhotstart.com
Distributor
02-04