ilt-35-40 wr

DATE: 9/26/2011

REVISION: 1.5

572 Whitehead Road, Trenton, NJ 08619 TEL.(609)-587-4200 FAX.(609)-587-4201

Interlift Inc. dba MBB Palfinger15939 Piuma Ave, Cerritos, CA 90703 TEL. (888)-774-5844 FAX. (562)-924-8318

ILT 35, 40

PARTS BREAK DOWN

Twin Fold

ILT- WR 35

Built to Deliver - Every Time

ILT INDEX

ILT - liftgate

Twin Fold

No. Description Page

1 LIFTING GEAR 3

2 PINS & BUSHINGS 4

3 BED EXTENSION 5

4 PLATFORM aluminum / aluminum 6

5 PLATFORM steel / aluminum 7

6 CONTROL SYSTEM 8

7 CYLINDER AND COMPONENTS 9

8 CYLINDER AND COMPONENTS Power Down 10

9 POWER PACK 11

10 POWER PACK Power Down 12

11 HYDRAULIC PIPE SYSTEM 13

Important gate information: On the top of the tube on

the driver side

572 Whitehead Road, Trenton, NJ 08619

Tel: (609) 587-4200

Fax: (609) 587-4201 2 / 15

15939 Piuma Ave, Cerritos, CA 90703

Tel: (888) 774-5844

Fax: (562) 924-8318


ILT LIFTING GEAR

No. Description Part no.

1 Lift arm 10-1007-100

Main frame 01-1007-100

Main frame for ILT- WR (with walk ramp) 01-1007-200

3 Mount plate 60-1007-201

4 Swinging fixture 05-1007-100

5 Rubber cover with hinge for control system P-2007 474

6 Rubber cover P-6848 3018

7 Clamp for cover P-2010 169

8 Mount tube plastic end P-2013 674

9 Bumper - outer on request

10 Bumper - center on request

11 Parallel arm 15-1009-100

12 Rubber snubber with hardware P-112 8624

13 Wheel bracket assembly 60-1007-500

14 One wheel with hardware P-2003 774

15 Grease zerk P-6906 4337

16 Red cap P-1191 680

2

1 2 33

4

57

68 89 10 8 9 8

11

11

12

12

1314

15 15

15

16

3

4


Tel: (609) 587-4200

Fax: (609) 587-4201 3 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT PINS & BUSHINGS


PINS

1 Pin swinging fixture, tube P-140 3348

2 Pin parallel arm, tube ; lift cylinder, lift arm P-200 3651

3 Pin lift cylinder, swinging fixture P-132 6307

4 Pin swinging fixture, lift arm P-135 0394

5 Pin platform, shackle, lift arm P-135 3966

6 Pin incl. roller kit P-1405023

BUSHINGS

7 Bushing shackle, parallel arm P-140 3367

8 Bushing lift arm, tube P-140 3366

9 Bushing lift arm P-140 3364

10 Bushing swinging fixture P-127 8682

11 Torsion spring plastic tube P-122 8526

HARDWARE

12 Coil spring - curb side P-201 4616

13 Coil spring - driver side P-201 4617

14 Roller, steel P-201 4620

15 Bolt, pin lock P-200 9212

KITS

Pin kit incl. hardware on request

Bushing kit without no.10 (Torsion spring bushing) on request

P-2003651P-1326307P-1354169P-1353966P-1350394P-1403348

28 x 7428 x 9928 x 18028 x 45336 x 9136 x 206

mm Inch Part No.

Measure

1

1/8 x 2

7/8

1 1/8 x 3

7/8

1 1/8 x 7

1 1/8 x17

3/4

1 3/8 x 3

1/2

1 3/8 x 8

1/8

mm Inch Part no.

32/28 x 31 32/28 x 36 40/36 x 3640/36/50 x 17

P-1403367P-1403364P-1403366P-1278682

11/4 / 1

1/8 x 1

1/4

11/4 / 1

1/8 x 1

3/8

11/2 / 1

3/8 x 1

3/8

11/2 / 1

3/8 / 2 x

5/8

11

1

22

3 1578

121113 11 14 7 7 9 7 6 5 15 5 6 7 9 7 7 14 2

41010

3 2

873215


Tel: (609) 587-4200

Fax: (609) 587-4201 4 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT BED EXTENSION AND BUMPERS

No. Part no.

1 60-1007-100

2 60-1009-100-WR

3 1-00021

4 60-1009-400

5 60-1009-201

6 60-1009-111

7 60-1009-112

8 60-1009-301

length 24" (610mm), width 3" (76mm) 1-0001924R

length 24" (610mm), width 4" (101mm) - HD 1-0001924HDR

length 24" (610mm), width 4" (101mm) - HD with lights 1-0001924HDR-LC

1 Step length 20" (533mm), width 3" (76mm) 1-0001920R

length 24" (610mm), width 3" (76mm) 1-0001924L

length 24" (610mm), width 4" (101mm) - HD 1-0001924HDL

length 24" (610mm), width 4" (101mm) - HD with lights 1-0001924HDL-LC

1 Step length 20" (533mm), width 3" (76mm) 1-0001920L

Dock bumper - length 24" (610mm), width 3" (76mm) 1-0001924S

Dock bumper HD - length 24" (610mm), width 4" (101mm) 1-0001924HDS

Dock bumper HD with lights- length 24" (610mm), width 4" (101mm) 1-0001924HDS-OR

1 Step Dock bumper - length 20" (533mm), width 3" (76mm) 1-0001920S

10

9

Tube

Up stop

DOCK BUMPER - DRIVER SIDE

2 Step

2 Step

KITS (Curb and driver side)

Description

2 Step

DOCK BUMPER - CURB SIDE

Bed extension - length 102" (2590mm)

Bed extension for walk ramp - length 102" (2590mm)

Rubber bumper

Latch assemly

Walk ramp U-frame bracket

Slide block

1

9

310

2

88 7 645

Measure width

Measure length


Tel: (609) 587-4200

Fax: (609) 587-4201 5 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT PLATFORM

Aluminum platform Cartstop - spring loaded


Platform with cartstops - alu/alu 20-1009-400Platform without cartstops - alu/alu 20-1009-300

2 Main section - alu 21-1009-000Tip section with cartstops P-2016 514Tip section without cartstops P-2015 658

4 Shackle 25-1009-2005 Hinge 20-1007-1016 Cart stop lid - curb side P-2000 249

7 Cart stop lid - driver side P-2000 2508 Pin platform, shackle, lift arm P-1353 9669 Pin incl. steel roller kit P-1405023

10 Pin main section, tip section P-6726 489411 Coil spring - curb side P-2014 61612 Coil spring - driver side P-2014 61713 Torsion spring plastic tube P-1228 526

14 Side fill in - curb side P-2006 65115 Side fill in - driver side P-2006 651

16 Center fill in P-2000 267Aluminum cap tip - curb side - with cart stops P-1408 523Aluminum cap tip - curb side - without cart stops on requestAluminum cap tip - driver side - with cart stops P-1408 524Aluminum cap tip - driver side - without cart stops on request

19 Side profile tip section - cut to required length P-140 8521

20 Side profile main section - curb side 21-1009-30021 Side profile main section - driver side 21-1009-40022 Plate for coil spring adjustment 60-1007-30123 Torsion bar P-2006 41024 Torsion bar retainer / eyenut P-2004 522

Interlock latch - curb side P-2000 888AInterlock latch - driver side P-1409 347A

26 Spring clip P-1409 34927 Spring P-1408 661

28 Hex Head Bolt M8x50 and Nut , half threaded P-66108368

25

1

3

17

18

3 2

4 4

5 5 5 56 7

8 8 99

10 1010 10

11

12 13

13 9 9

14 16 1517

18

19

19

22

22

23

24

28

21

20

27

2625

6, 7


Tel: (609) 587-4200

Fax: (609) 587-4201 6 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT PLATFORMCartstop - spring loaded

Steel-Aluminum platform


Platform with cartstops - steel/alu 20-1007-200

Platform without cartstops - steel/alu 20-1007-1002 Main section - steel 21-1007-100

Tip section with cartstops P-2016 514

Tip section without cartstops P-2015 658

4 Shackle 25-1007-100

5 Hinge 20-1007-101

6 Cart stop lid - curb side P-2000 249

7 Cart stop lid - driver side P-2000 250

8 Pin platform, shackle, lift arm P-1353 966

9 Pin incl. steel roller kit P-1405023

10 Pin main section, tip section P-6726 4894

11 Coil spring - curb side P-2014 616

12 Coil spring - driver side P-2014 617

13 Torsion spring plastic tube P-1228 526

14 Side fill in - curb side P-2006 651

15 Side fill in - driver side P-2006 651

16 Center fill in P-2000 267

Aluminum cap tip - curb side - with cart stops P-1408 523

Aluminum cap tip - curb side - without carts tops on request

Aluminum cap tip - driver side - with cart stops P-1408 524

Aluminum cap tip - driver side - without cart stops on request

19 Side profile for tip section - cut to required length P-140 8521

22 Plate for coil spring adjustment 60-1007-301

23 Torsion bar P-2006 410

24 Torsion bar retainer / eyenut P-2004 522

Interlock latch - curb side P-2000 888AInterlock latch - driver side P-1409 347A

26 Spring clip P-1409 349

27 Spring P-1408 661

28 Hex Head Bolt M8x50 and Nut , half threaded P-66108368

25

1

3

17

18

27

2625

6, 7

23

4 4

5 5 5 56 7

8 8 99

10 1010 10

11

12 13

13

9 9

14 16 1517

18

19

19

2222

23

24

28


Tel: (609) 587-4200

Fax: (609) 587-4201 7 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


Main Platform


1 Hinge, Platform Plate 20-1007-101

2 Extrusion 83"x6", Center 20-7009-102

3 Extrusion 83"x6", Base 20-7009-111

4 Extrusion 83"x6", Hinge 20-7009-113

5 Tunnel, Driver Side 21-1009-110

6 Tunnel, Curb Side 21-1009-120

7 Side Cover, Curb Side 21-1009-300

8 Side Cover, Driver Side 21-1009-400

9 Pin, 1.375DIAx18", Zinc 45-1009-101

10 Socket Head Cap Screw, M10x40mm 1030086

11 Pan Head Screw, #14x1" 1040118

12 Split Pin 1421757

13 Pin, 20x300mm P-67264894

1312

10

11

9

8

1

4

2

3

7

65


Tel: (609) 587-4200

Fax: (609) 587-4201 8 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT CONTROL SYSTEM


1 2 Button hand control with coil P-72916816

2 Button hand control with coil and plug P-72916816P

2 Button hand control with coil and 7way plug P-1300135

Plug, 4 way 3-00010

Plug, Hella, 7 way P-1237109

4 Socket, 4 way 3-00011

Socket, Hella, 7 way w/ seal P-1299912A

5 Holster for hand control 1-00050

6 Cab push-pull on-off switch P-1201838

7 Cable for solenoid valve P-67254198

8 Toggle switch P-2004565

2

3


Tel: (609) 587-4200

Fax: (609) 587-4201 9 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT CYLINDER AND COMPONENTS Gravity Down

No.1 Lift cylinder

No.2 Parallel arm


Piston rod diameter- lift cylinder 63mm (2 ½'')

compressed length - lift cylinder 498mm (19 ½")

1 Lift cylinder without release valve 63.28.498 P-2016 765

2 Parallel arm - 900mm (35 ½") 15-1007-100

4 Piston rod P-2016 761

5 Rebuild kit P-1407 784

6 Adaptor / hose fitting P-1188 263

7 Restrictor no.4 P-2016765

8 Release valve P-6728 2345

9 Bushing P-1403 367


11 Sleeve P-1097 838

12 Clamp P-6843 0828

14 Hydraulic hose P-1273 114


23 Red cap P-1191 680

Measure

5

4

67

8

2223

1023

9

9

14


Tel: (609) 587-4200

Fax: (609) 587-4201 10 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT CYLINDER AND COMPONENTS Power DownENERGY MFG

No. 1 Lift Cylinder

Clevis:

No. Description

Piston rod diameter- lift cylinder 35mm (1.375")

compressed length - lift cylinder 312mm (12.25")

1 Cylinder 40-1411-100

2 Rod 1.375" 40-1411-102

3 Seal Kit 40-1411-110

2


Tel: (609) 587-4200

Fax: (609) 587-4201 11 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT CYLINDER AND COMPONENTS Power DownMBB Germany

No. 1 Lift Cylinder

Clevis:

No. Description

Piston rod diameter- lift cylinder 35mm (1.375")

compressed length - lift cylinder 310mm(12.21")

1 Cylinder P-2022849

2 Rod (35mm) P-2027554

3 Seal Kit P-2027556

2


Tel: (609) 587-4200

Fax: (609) 587-4201 12 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT POWER PACK


1 Power pack P-202 0859

2 Motor 12 Volt P-202 0866

3 Carbon brushes kit (4 pieces) P-141 0330

4 Pump incl. coupler, pipe, filter P-202 0618

5 Oil reservoir P-140 4306

6 Shuttle valve P-200 5141

7 Pressure control valve P-140 4297

8 Motor solenoid P-140 4303

9 Pressure gauge P-140 5397

10 Fitting - 90˚ Elbow P-100 0180

11 Breather cap P-140 4487

12 Clamp kit for oil reservoir P-140 4308

13 Hydraulic hose P-200 4473

14 Drain plug P-6637 3088

15 Pump filter P-201 8681

Coupler ¾" x ⅞" (18mmx23mm) - early style P-140 6291

Coupler ¾" x 1-⅜" (18mmx34mm) - new style P-202 0617

17 Sealing ring P-200 9743

16

23

15

416

9

511

6 78

13

10

12

14

17


Tel: (609) 587-4200

Fax: (609) 587-4201 13 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT POWER PACK POWER DOWN


Power Pack 80-1411-100

1 Solenoid 80-1411-102

3 Braket, mount solenoid 50-0709-912

4 Motor 80-1411-101

5 Reservoir, steel, 3 liter 80-1411-911

6 O-Ring 50-0709-913

7 Breather Cap 50-0709-914

8 Cartridge, 4-way w/ coil 80-1411-920

9 Pump, presure balanced, 1.7 80-1411-917

1

2

3 4

5

8

9

7 6


Tel: (609) 587-4200

Fax: (609) 587-4201 14 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318


ILT HYDRAULIC PIPE SYSTEM


1 Hydraulic hose - to cylinder P-1273 114

2 Hydraulic hose - to power pack P-2004 473

3 Green plastic holder P-2011 391

4 Tee- Fitting P-1232 239

5 Bulk head fitting P-1111 057

6 Fitting plate P-2012 920

7 Rubber plate P-1114 049

8 Plastic plug P-1296 920

1 1

2

33

45 67 8


Tel: (609) 587-4200

Fax: (609) 587-4201 15 / 15


Tel: (888) 774-5844

Fax: (562) 924-8318

ilt-35-40 wr

Documents

hardware p

steel p

parallel arm p

bushing lift arm p

pin lock p

rubber cover p

control system p

bushing swinging fixture