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NEBOSH International General Certificate in Occupational Health and Safety

UNIT IGC3: HEALTH AND SAFETY PRACTICAL APPLICATIONStudent Name: Student Number: Date of Submission:

APPENDIX 1IGC3 The Health and Safety Practical ApplicationCandidate and course provider declarations: For completion by the candidate:I declare that the work submitted for this practical application assessment ie. the completed observation sheets and the report to management, is my own work. I recognise that contravention of this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice policy.

Name (Print) Mohammed Musharraf M.Yunus Ansari

Signature

Date 10-01-2015

For completion by a course provider representative (e.g. internal practical assessor):I declare that the work marked is identical to that received from the candidate. I recognize that contravention of this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice policy.

Name (Print) Signature

Date

For completion by the course providers internal practical assessor:I declare that I have marked this work and am both qualified and approved by NEBOSH to do so. I recognise that contravention of this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice policy.

Name (Print)

Signature

Date

NB: This declaration must be completed in full, submitted and retained with the candidates script. If this declaration is not submitted the candidates result may be declared void.APPENDIX 3INTERNATIONAL GENERALCERTIFICATEAssessors marking sheet(2011 specification)IGC3 THE HEALTH ANDSAFETY PRACTICAL APPLICATION

Date of practical application 10-01-2015

Name of assessor Course provider number

Course provider name

Student numberStudent name

CriteriaMaximum marks availableAssessors marks awardedNEBOSH moderated marks(if different)

1Completion of observation sheets

1.1Range and number of hazards/good practice15

1.2Identification of suitable control measures and timescales15

2Report - Introduction and Executive Summary

2.1Introduction providing an overview of the chosen area5

2.2Executive summary5

3Report - Main findings of the inspection

3.1Quality of interpretation of findings and clear references to strengths and weaknesses15

3.2Identification of possible breaches of international standards5

3.3Persuasiveness / conciseness / technical content10

4Report - Conclusions and Recommendations

4.1Clear and concise conclusions which are clearly related to report findings and are effective in convincing management to take action15

4.2Recommendations which present realistic actions to improve health and safety in the chosen area15

TOTAL MARKS100

Outcome: PASS (60% or more)REFER (less than 60%)Date assessed / /

Assessors signature

Date received by course provider / /

Date received by NEBOSH

(if applicable) / /

Assessors additional comments on the practical application:ASSESSED BY (name in block letters)

The mark sheet must be retained by the Course Provider and sent to NEBOSH only if requested.NEBOSH USE ONLYNEBOSH Moderators comments:APPENDIX 5INTERNATIONAL GENERAL CERTIFICATE(2011 specification)

UNIT IGC3 THE HEALTH AND SAFETY PRACTICAL APPLICAITONStudent number 00266623

Location AMBANI CRUSHER

Date of inspection 10/01/2015Management ReportIntroduction :

The inspected site is a rock crusher in Ambarnath, Dist. Kalyan, and Maharashtra, INDIA. The site visit was carried out on 24th Nov 201 at 11:30 am; the name of site is AMBANI CRUSHER. The fundamental function of a rock crusher is to smash bigger rock objects and crush them to the desired size. The process starts by first passing bigger rock objects into the crusher. There are various levels of crushing operations that are carried out. Sometimes crushing is accomplished in a single crushing cycle. While sometimes the process of crushing needs to be carried out until the rock objects are converted into dust particles. Not all kind of engineering processes need the same level of crushing. Generally the process begins with crushing big rock objects with a primary rock crusher; later those crushed rocks are further crushed with a secondary rock crusher. These crushed objects may be further crushed with a tertiary or quaternary rock crusher if the need arises.

Associated operations like breaking, loading, unloading of stones, grinding, welding, cutting and maintenance job of plant etc.

It has around 100 employees are working including mechanic, electrician, operators, drivers, subcontractors and others all work in only day shifts excluding securities staff, which is outsourced and work day and night shifts. The rate of literacy amongst all workers is 55%. There are 35% female employees in the staff.

The crusher which covers around 8000 sq.ft in area, having heavy plants and machineries. Earth moving equipments and transport vehicles located inside and outside the crusher. An office is located alongside with the crusher to facilitate the back office requirements.

APPENDIX 5INTERNATIONAL GENERAL CERTIFICATE(2011 specification)UNIT IGC3 THE HEALTH AND SAFETY PRACTICAL APPLICAITONStudent number 00266623

Location AMBANI CRUSHER

Date of review 10/ 01 / 2015

Management ReportIntroduction :

The main objectives of this inspection are to identify prevailing health and safety hazards, to check level of health and safety standards and extent of complains of national and international regulation and recommendations.

APPENDIX 4INTERNATIONAL GENERALCERTIFICATECandidates observation(2011 specification)sheetIGC3 THE HEALTH ANDSAFETY PRACTICAL APPLICATION

Sheet number 01 of 13 Student name Mohammed Musharraf M.Yunus Ansari

Place inspected Ambani Crusher

Date of inspection 10/01/2015

ObservationsHazards and consequencesControl measuresImmediate and longer-term actionsTimescale

Risk

(H,M,L)

1. In this company, transport hazards are likely to happen. Collision of vehicle to vehicle, pedestrian and other structures in the side.

Consequences : could result in serious injury even death

Separation of Pedestrians and vehicles by using Barriers and designated walkways for pedestrian should be provided.

Crossing lines, signs, speed limits, markings, one way system, warning alarms and flashing beacons to be implemented training drivers properly & competency to be ensured. Appointing banks men for revering of vehicles.

Immediate

< 1 WeekWithin 2 Week

H

2. Overturning of Damper trucks due to over loading & over speeding.

Consequences: which will lead to serious injury even death, loss or damage.

Proper training to the drivers, authorized load to be loaded, Banks men should be assigned while reversing, uniformly distributed load and speed limits to be enforced in the site, before the work vehicle should be inspected and maintained.

Immediate< 1 WeekH

APPENDIX 4INTERNATIONAL GENERALCERTIFICATECandidates observation(2011 specification)sheetIGC3 THE HEALTH ANDSAFETY PRACTICAL APPLICATIONSheet number 02of 13

Student name Mohammed Musharraf M.Yunus Ansari

Student number 00266623

Place inspected Ambani Crusher

Date of inspection 10/01/2015

ObservationsHazards and consequencesControl measuresImmediate and longer-term actions

Timescale

Risk

(H,M,L)

3. Employee working at height in the crusher platform without any safety precautions.

Consequences: could result in fall from height into crusher will lead to death.

4. Storage of raw materials in the facility will lead to air borne dust.Consequences: Installation of dust could result in lung diseases, a s phyciation even cancer course.

5. Conveyor belts, rollers in running nip points can entangle, puncture, impart, drawing and ejection, falling objects from over head.

Consequences : Could result in serious injury or even amputation

Guarding & fencing the crusher working platform, and enforcing the are of PPE like (Personal fall arrest system, full body harness, Dust marks, Hard hot, safety gloves, goggles, safety belts & lanyards) PTW (Permit to work)

Training and Supervision should be imported

Ensure cleaning of the area and waste disposal in allocated bins

Camping down the dust, maintain good house keeping standards

Enforcing the use of Rpt in the site

Guards are fitted to machines and correctly adjusted and used by operators to prevent injuries

Emergency stop button, Barriers, warning alarms or sirens to alert the people that the belt is about to start. Information, Instruction & Training to operator provided Enforcing to use PPEImmediate

2 Weeks

< 1 month

Within 24 hrs.

< 1 Week

< 1 Week

Immediate< 1 Week< 1 month

< 1 weekH

M

H

APPENDIX 4INTERNATIONAL GENERALCERTIFICATECandidates observation(2011 specification)sheetIGC3 THE HEALTH ANDSAFETY PRACTICAL APPLICATIONSheet number 03of 13

Student name Mohammed Musharraf M.Yunus Ansari

Student number 00266623

Place inspected Ambani Crusher

Date of inspection 10/01/2015

ObservationsHazards and consequencesControl measuresImmediate and longer-term actions

Timescale

Risk

(H,M,L)

6. Exposure to whole body vibrations machinery to the operator for a prolonged period.

Consequences : could result in damage to the soft tissues of the spine (disc prolapsed)

7. Workers working in hot weather dentition for a long period of time.

Consequences : could result in dehydration, heat stroke, stress, fatigue and can fall from height

Reduce vibration at the source and interrupt the pathway from source to receiver by Anti vibration platform.

Limit the duration of exposure by job rotation.

Changing the work techniques, shock absorber and rubber bushes can be provided to the crusher to reduce vibrations Workers should be given job rotations.

plants of isoelertic fluids for drinking provided.

shades should be provided to work

Frequent rest breaks provided

PPE should be provided

< 1 week < 24 hrs

within 1 month < 24 hrs.

< 24 hrs.

< 24 hrs.

< 24 hrs< 1 weekHM

APPENDIX 4INTERNATIONAL GENERALCERTIFICATECandidates observation(2011 specification)sheetIGC3 THE HEALTH ANDSAFETY PRACTICAL APPLICATIONSheet number 04of 13

Student name Mohammed Musharraf M.Yunus Ansari

Student number 00266623

Place inspected Ambani Crusher

Date of inspection 10/01/2015

ObservationsHazards and consequencesControl measuresImmediate and longer-term actions

Timescale

Risk

(H,M,L)

8. Long term, repeated to exercise loud noise of the rotating parts of the crusher.

Consequences : The repeated excessive loud noise will effect the heating system and will lead to permanent deafness

9. Spillage of oil and greaves which is used to lubricate the conveyor rotating parts.

Consequences: could lead to a slip and fall which will result in serious injury or even death.

10. Manual Handling Operations by workers for lifting, bending, stooping & twisting of heavy weight.

Consequences: could result in musculo skeletal disorders, cuts, abrasions, hernias.

Isolation of the mechanical rotating and heavy noise machinery at its source itself.

Workers should be enforced to wear ear defenders

Barricade the area and align house. Keeping staff to clean up using spike kits. Isolate the area.

Train all workers to report the spills

Good housekeeping should be maintained. Weight of the loud to be reduced, centre of gravity of load to be checked.

continuing training to meet changing requirements

Adequate lifting and moving equipments should be provided and PPE to be provided

< 1 month