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Implementing Quality and Food

Safety Management Systems

Jeffery L. Cawley

Northwest Analytical, Inc.

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The International Supply Chain

Commercial Necessity

Regulatory Framework

Systems to Maximize Food Safety & Quality

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Is Your SCM Infrastructure Up to the Job?

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TestingStation

ManufacturingAnalytics

Enterprise

Systems

Historians #1 Historians #2Proprietary

LIMSMESQISLab

Machine #1 Machine #2 Machine #3

Process #2

Instrumentation / Devices

Machine #1 Machine #2 Machine #3

Process #1

Instrumentation / Devices

Process Intelligence Platform

SCM ERP OtherFin.

Plant Level Business Apps

HMI(s) SCADA(s)

ERP

CRM

Other

Fin.

Corp. Business Apps

Standards Save Complex Systems

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QISMES

ERP

SCADA

LIMS

1996

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B2MMLISO 9001

ISO 22000

SCOR

ISA 95

2006

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Standards among us

Standards that provide goals

ISO 9001

ISO 22000

Standards that get us there SCOR

ISA-95 (ISO/IEC-62264)

B2MML

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SCOR - Supply Chain OperationsReference Model

Plan

Source

Make Deliver

Return

www.supply-chain.org

http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/

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Business Planning & LogisticsPlant Production Scheduling,Operational Management, etc

ManufacturingOperations & Control

Dispatching Production, Detailed ProductionScheduling, Reliability Assurance, ...

BatchControl

DiscreteControl

ContinuousControl

Level 4

Level 3

Level 2

Level 1

ISA 95 Activity Levels

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Business Planning & LogisticsPlant Production Scheduling,Operational Management, etc

ManufacturingOperations & Control

Dispatching Production, Detailed ProductionScheduling, Reliability Assurance, ...

BatchControl

DiscreteControl

ContinuousControl

Level 4

Level 3

Level 2

Level 1

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Productiondata

collection

Productionexecution

Production

resourcemanagementProductiondispatching

Production

tracking

Productionperformance

Detailedproductionscheduling

Productionschedule

Productdefinition

management

Level 0-1-2 Process Control

ProductionPerformance

analysis

Productioncapability

Productdefinition

Equipment and Process

Specific Production Rules

Equipment and Process

Specific Data

OperationalResponses

OperationalCommands

Production Activities

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Data center

PCSPP-PI

SAP R/3

Factories

Factory Floor

Middleware

MES &Control SystemsApplications

GLOBE middlewareIBM MQ Series to handle message exchange

SAP Business Connector 4.6

Other Modules

Tool BoxTool Box

Non

Product

Specific

ProductSpecific

Local

ProductSpecific

Re-usable

MES Soluble Coffee

Standard XML S95 Messages

Horizontal Workflow

Tool BoxTool Box

Non

Product

Specific

ProductSpecific

Local

ProductSpecific

Re-usable

MES Nutrition

Horizontal workflow

Tool BoxTool Box

Non

Product

Specific

ProductSpecific

Local

FactoryA

Horizontal workflow

FactoryB

FactoryCProduct

SpecificRe-usable

MES Pet Food

Nestle

S95

D. Emerson, Yokogawa, World Batch Forum 2005

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ISA-95 Results

Reduced Integration Costs and Risks

Best Practices

Easier Product Comparison, Selection and

Replacement Higher Success Rate

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ISA-95 Enabling Analytics

Data Tasks Capture Manage Analyze

Report

Critical Support for SC Safety and Quality

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Certificate of Analysis

Sample Value?

Supply Chain Quality Analytics

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Control Chart

Stable?

Supply Chain Quality Analytics

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Process Capability

Capable?

Supply Chain Quality Analytics

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Improved Supply Chain Management -Food Safety & Quality Success

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Resources

ISA www.isa.org

SCOR www.supply-chain.org

OAGi www.openapplications.org

WBF www.wbf.org

MIMOSA www.mimosa.org

Supply Chain Council www.supply-chain.org

OPC Foundation www.opcfoundation.org APICS www.apics.org

ARC public.arcweb.com/isa95

http://www.isa.org/http://www.supply-chain.org/http://www.openapplications.org/http://www.wbf.org/http://www.mimosa.org/http://www.supply-chain.org/http://www.opcfoundation.org/http://www.apics.org/http://public.arcweb.com/isa95http://public.arcweb.com/isa95http://www.apics.org/http://www.opcfoundation.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.mimosa.org/http://www.wbf.org/http://www.openapplications.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.supply-chain.org/http://www.isa.org/

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Jeffery L. Cawley, VP Mkt DevNorthwest Analytical, Inc.111 SW 5th Ave

Portland, OR 97204503-224-7727jcawley@nwasoft.comwww.nwasoft.com

mailto:jcawley@nwasoft.commailto:jcawley@nwasoft.com