icermax leading brands filtration media · 2016-03-24 · icermax™ leading brands filtration...
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iCerMax™ Leading Brands Filtration Media
Ceramic Depth Media Filtration Paper & Synthetic Media
• Inherentcharacteristics–soliddepthfiltration• Wearresistantandchemicalresistant;handlesseverepressure
variancesandhammeringeffects• IFTSlaboratorytestedto7.8bar(Differential Pressure)Media low resistance to flow or differential pressures as uniform porosity minimizes pressure drops across the filter and resistance to flow.
• Inherentmediaflaws-flexing,unload,channelling• Timeequationtofailure-flowratesandcapacitydependant• Mediaintegrityquestionableat1.2bar–2bar(Differential Pressure)• Dust/Dirt/ParticleMigration• ISOspikingoccursuponthecartridgereplacement/changing
intervals
Dirt Particle Contamination - “Liquid Sandpaper”
• Capturedandretainedwithinsolid“RockMatrix”depthmedia• MediaintegritypermanentlySolidthereforewillrestrictFlowbefore
eventuallyblocking• Holdingcapacity-dirtremainsinfilterduetohighstructuralintegrity.
Mediaporositycanbecustomizedduringmanufacturetosuitrequiredflowrates,micronratings&“DP”requirements
• Flexiblemedia-inherent&problematicforsustainability• Mediacompromise-nodifferentialpressureindication• “AchillesHeel”-dirtretentionisunsuccessfulwhenpaper/synthetic
mediacompromises.Contaminantsthenmigrate/flowthroughthefiltrationsystemwithnoreliablealertnessofthecontaminationhazard
Water Contamination - Increasing Contributor to Failures
• Utilisesthreeprovenwatercoalescingprinciplesincombinedofferingtoenablemarketleading,waterseparationsolution
• Sustainable–neithercollapsesnordeteriorates.Nomedium’ssensitivitytofreewaterorparticledirt.Remainsconstantlyeffective
• Minimalmaintenanceandrunningcosts
• Medium’sefficiencydeterioratesandcompromisesduetocapacityconstraintsorsheervolumesoffreewater
• Mediacollapseorsaturatedbydirtorwater• Absorptionmedia-verylimitedcapacityandcreatesflowrestriction• Highmaintenancecostsduetocartridgebasedmethodologyand
regularchangeout
Ensured Sustainable Cleanliness Levels Service Intervals Dated (Historic Data)
• Standardtestsamplepointfittedafterfiltersystem.Weliveuptoourclaimofsustainability-testanytime,anyplace!
• “SustainableCaptureEfficiency”-veryhighcollapsestrength• ReliableFiltrationMonitoring-systemsensorsreflectactualrealtime
statusoffiltrationprocess
• Dirtsimplypassesthrough–onanyoftheabovescenarios• Typicallyusedoutsideitsdesignflowparametersanddirtholding
capacities• Differentialpressureindicators-gauges&springsareinaccurateand
unreliableonanyoftheabovemedia,duetolackofmediaintegrity
Visible Fuel Inspection No Visual Inspection
• Verifywaterandparticledieselcontaminationthroughvisualwatertraptechnology
• Addedbenefitofwatertrapisalertnessoffuelparticlecontaminationlevels,beingvisibledirt’scorrelationtonon-visibledirtlevels
• Identifyparaffin/blackdieselandotherfuelmixtureskeepingsupplierhonesti.e:permanentpoliceman
• Systemsdonotallowclearpermanentinspection• Novisualinspection-allowingfor“blind“fuelling,nowaterindication
orotherpseudo-fuelmixtures• Currentglasstube-levelindicatorsareineffective(basicallya
‘dipstick’)
Multi-stage Filtration Philosophy Single-pass Philosophy
• Utilisesmetalstrainersandbagfilters-ceramicmediumand3waterseparationmediatechnologiesarranged,costeffectively,accordingtosolutionrequirement
• Lowercleanlinessefficiency• Samefiltercaptureandretainalllevelsofcontamination• Highriskofsporadiccontaminationbursts
Lower Running Costs per Litre - Total Cost of Ownership (TCO)
• LowerfiltrationcostperlitreconsideringISOlevel(s)• Sustainablecleanlinesslevelsensured• Lowerdownstreammaterialoperationalcosts-breakdowns,
utilisation,life-cycles.• Fuelsystemscustomisedtoclient’scontaminationprofile• No‘Expiration’onmediashelflife,howeverrecommendationof4
yearsand1yearuse• Nocorrosionriskinthefiltrationsystem
• Maintenancecosthigherduetofrequentchangingofbothwaterandparticlecartridgestoobtainameasurablecleanlinesslevel
• Blackholefiltration–materialhiddencostsdownstream• Directlyaffectoperations’efficiency,bottomlineprofitability.
Cleanlinesslevelsaresporadic,impactingonassetutilisationandequipmentrunningcosts
• Higherfuelconsumption,injectorfailures/wear,totalenginefailures,logisticsandassetutilisation