hydraulic / pneumatic jack - .hydraulic jack assembly diagram bleeding the system 9 operation 10

Download HYDRAULIC / PNEUMATIC JACK - .Hydraulic Jack Assembly Diagram Bleeding the System 9 Operation 10

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  • HYDRAULIC /PNEUMATIC JACK

    model no. 009-1011-0

    IMPORTANT:To prevent serious injury, read and understand all warnings and instructions before use.

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    IF ANY PARTS ARE MISSING DAMAGED, OR IF YOU HAVE ANY QUESTIONS, PLEASE CALL OUR TOLL-FREE HELPLINE AT1-888-942-6686

    Read and understand this instruction manual thoroughly before using the product. Itcontains important information for your safety as well as operating and maintenanceadvice.

    Keep this instruction manual for future use. Should this product be passed on to a thirdparty, this instruction manual must be included.

    The English version of this manual is available online at:www.canadiantire.ca/manuals

    INFO

    RMAT

    ION

    1-888-942-6686009-1011-0

    Tested to the latest ANSI safetyand performance requirements.

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    TABL

    E OF

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    SAVE THESE INSTRUCTIONSThis manual contains important safety and operating instructions. Read all instructions and follow them while using the product.

    TABLE OF CONTENTS

    General Safety Precautions 4

    Warranty 16

    14

    Assembly 8

    Unpacking 8

    Checking hydraulic uid 8

    Before operating this lift 8

    Specications 4

    Unpacking 8

    Hydraulic Jack Assembly Diagram

    9Bleeding the System

    Operation 10

    12Maintenance

    Troubleshooting

    Hydraulic Jack Parts List

    13

    15

  • 1-888-942-6686009-1011-0

    SPEC

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    SPECIFICATIONS

    GENERAL SAFETY PRECAUTIONS Read instruction manual before use. Keep your work area clean and well lit. Cluttered work areas invite accidents. Keep bystanders, children and visitors away while operating jack. Distractions can cause you to lose control. Protect others in the work area. Stay alert. Use common sense when operating a jack. Do not use a jack while tired or under the inuence of drugs, alcohol, or medication. A moment of inattention while operating jacks may result in serious personal injury. Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the jack in unexpected situations. Use safety equipment. Always wear ANSI-approved safety impact goggles, steel-toed safety shoes/boots, and heavy-duty work gloves when using this product. Do NOT force the jack. Use the correct jack for your application. The correct jack will do the job better and safer at the rate for which it is designed.

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    Construction Formed Steel over Maximum Lifting 12 Tons (10,884 kg) Hydraulic action Capacity Lift Range 10 1/4 - 20 1/8" Screw Extension 3 5/32" (8 cm) (26 - 51 cm) Hydraulic Lift 6 3/4" (17 cm) Overall Base 8 1/2" (21.6 cm) L x 5 Dimensions 1/2" (14 cm) WAir Fitting 1/4" NPT with quick Hose Size 1/2" (1.3 cm) O.D. x release nipple 49" (125.5 cm) LOperating Pressure 100 - 120 PSI Net Weight 26 lb 7 oz (12 kg)

    WARNING!READ AND UNDERSTAND ALL INSTRUCTIONS.Failure to follow all instructions listed in the following pages may result in electric shock, re,and/or serious injury. SAVE THESE INSTRUCTIONS.

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    Store idle jacks out of reach of children and other untrained persons. Jacks are dangerous in the hands of untrained users. Maintain jacks with care. Do not use a damaged jack. Tag damaged jacks and do not use until repaired. If damaged, have the jack serviced before using. Check for loose screws, misalignment or binding of moving parts, loose mounting, cracked or broken parts, low hydraulic oil level, and any other condition that may affect its safe operation. Many accidents are caused by poorly maintained jacks. Jack service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. When servicing a jack, use only identical replacement parts. Refer to the Parts List on page 15 and Assembly Diagram on page 14 of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury. The jack is designed for intermittent use only. Do NOT use the jack to support a vehicle over extended periods of time. The duration of the lifting job should be kept as short as possible. Always use jack stands to support a vehicle over an extended period of time. Maintain labels and nameplates on the jack. These carry important information. If unreadable or missing, contact customer service for a replacement. Prior to using the jack, make sure to read and understand all warnings, safety precautions, and instructions as outlined in the manufacturers instruction manual for the vehicle (or object) you will lift. When lifting only one wheel, make sure to support the load immediately with one jack stand (not included) placed under the side of the vehicle being lifted. Align the saddle of the jack stand directly under the vehicles seam or recommended lifting point. When lifting the entire front end or rear end of a vehicle, make sure to support the load immediately with two jack stands. Align the saddles of the jack stands directly under the vehicles frame or recommended lifting points. Also make sure the jack stands are adjusted at the same height.

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    WARNING!Do not exceed the maximum lift capacity for the jack as stated on the product label and the specications table. Overloading the jack could cause serious personal injury and/or property damage.

  • . 009-0037-61-888-942-6686009-1011-0

    6

    Make sure the jack is used only on a dry, oil/grease-free, flat, level, solid surface capable of supporting the weight of the vehicle being lifted and any additional tools and equipment. Use the jack only on vehicles whose frames have lifting points (on their seam or frame) capable of aligning with the saddle of the jack. This jack is not intended for roadside use. This jack requires a flat, stable surface to safely lift a load. Do not use the jack with the vehicles engine running. Make sure to place the vehicles transmission in Park (if automatic) or first gear (if manual). Then set the emergency brake, and chock the tires opposite the tire being lifted. Industrial applications must follow OSHA requirements. Always keep hands, fingers, and feet away from all moving parts of the jack when applying or releasing a load. Remain clear of the vehicle being raised or lowered. People and animals should be kept at a safe distance when using the jack. Use extreme caution when applying or releasing a load. Never allow the load to suddenly release. Slowly and carefully apply and release the load. Do not allow anyone in the vehicle while using the jack. Keep all bystanders a safe distance away from the vehicle. Never leave the jack unattended when the jack is under a load. Never support both ends of the vehicle at the same time. Before lowering the jack, make sure tool trays, jack stands, and all other tools and equipment are removed from under the vehicle. Do not stand on the jack as it may tip, causing personal injury. If changing a damaged tire, make it easier to remove the lug nuts by slightly loosening the lug nuts before raising the tire off the ground. This jack is not to be used for aircraft purposes. Never modify the jack in an attempt to use it for a purpose it was not designed for. Never adjust the factory set safety valve. Compressed air only. Never use compressed gas as a power source for this item.

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    WARNING!Do not work under the vehicle without properly supporting the vehicle with jack stands. Make sure the load and jack stands are stable before getting under a vehicle.

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    Lift vehicle only by manufacturer-recommended lifting points. Stay out from under load while being lifted or supported. Bleed hydraulic system before use. Use only for lifting. Do not exceed the maximum air pressure. Capacity for this jack is 120 PSI. Avoid rapid load descents; turn the valve release screw slowly.

    WARNING!The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

  • . 009-0037-61-888-942-6686009-1011-0

    UNPA

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    UNPACKING When unpacking, check for damage. If any parts are missing or broken, please call Customer Service at the number on the cover of this manual. Hydraulic/Pneumatic Jack Attached 49" air hose with fittings 2-piece jack handlePlease refer to the Assembly Diagram and Part Lists on page 14-15 of this manual for other parts information.

    ASSEMBLY Apply thread seal tape (not included) to the threads and screw the air hose (40) into the base (1). Apply thread seal tape (not included) to the threads and screw the air valve (52) onto the air hose (40). Connect both parts of the handle (54). insert it into the handle bracket (31)-see Figure 1 on page 9 and the Assembly Diagram on page 14.

    BEFORE OPERATING THIS JACKBefore initial use, a pressurized air supply must be furnished. The hydraulic fluid level must also be checked before use. Then thoroughly test the jack for proper operation prior to its actual use. If the jack appears not to be working properly, it may be necessary to bleed its hydraulic system of e

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