hydraulic brake, rear door opener & screen reset · 2. the purpose of the hydraulic brake is to...

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P.O. Box 3687 * 2017 Thelma Street Jacksonville, Florida 32206 U.S.A. Phone: (904) 355-5671 FAX: (904) 355-0401 www.montgomeryindustries.com OPERATING, MAINTENANCE, LUBRICATION, AND SAFETY INSTRUCTIONS for Hydraulic Brake, Rear Door Opener & Screen Reset Bulletin 23-67-15.1

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Page 1: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

P.O. Box 3687 * 2017 Thelma Street Jacksonville, Florida 32206 U.S.A.

Phone: (904) 355-5671 FAX: (904) 355-0401

www.montgomeryindustries.com

OPERATING, MAINTENANCE, LUBRICATION, AND SAFETY

INSTRUCTIONS

for

Hydraulic Brake, Rear Door Opener & Screen Reset

Bulletin 23-67-15.1

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TABLE OF CONTENTS

p. 2

Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

SAFETY PRECAUTIONS 3 

INSTALLATION 4   Start-up procedures 4 

  Hydraulic Fluids 4 

HYDRAULIC BRAKE 5   Principles of operation 5 

  Applying the brake 5 

HYDRAULIC REAR DOOR OPENER 7   Principles of operation 7 

  Open the door 9 

  Close the door 9 

  Remove the door 10 

HYDRAULIC SCREEN RESET (KC MODELS) 11   Principles of operation 11 

  Resetting the screen after it has tripped 14 

  Removing the screen from the hog 16 

TROUBLESHOOTING INFORMATION 18   Little to no oil being pumped 18 

WARRANTY INFORMATION 19 

APPENDIX 20   Hydraulic Hoses - Approximate Lengths 20 

  Delta Power Unit 21 

  Hydraulic Cylinders 21 

  Midget Valves 21 

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

SAFETY PRECAUTIONS

ANY MALFUNCTION OR OPERATION PROBLEM NOT COVERED IN THIS

MANUAL SHOULD BE REPORTED TO THE FACTORY. OUR TRAINED ENGINEERS ARE AVAILABLE TO ASSIST YOU.

READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE USING

THIS EQUIPMENT. Do not operate this or other machinery without proper training and complete understanding of all

instructions contained in this manual. Do not attempt to open rear door or reset screen unless the hog is completely stopped and the hog

motor is deactivated and locked out. Do not perform any maintenance work or any other operations on this equipment unless it is

completely stopped and all electrical circuits are deactivated and locked out. We recommend that the person performing the maintenance work keep the lockout key on his person to ensure that no one else engages power without knowledge of maintenance work being performed.

Do not remove inspection door while HOG shaft is turning over.

Do not turn rotor over by hand or power with any part of the body between the teeth and anvil points.

This is a high inertia rotor and cannot be stopped easily, once in motion. Even when barely moving, it has enough momentum to cut off a finger.

Do not look into the machine when rotor is turning. Wear safety glasses any time you are working on

or in near proximity to operating equipment. Wear gloves any time you are working on this equipment.

Under no circumstances should fingers be inserted in the holes of the HOG screen to facilitate

removing. A slip of the screen could easily remove a finger. Do not clear obstructions from screen holes with hands while screen is in the machine.

Never wear loose clothing, especially a necktie, which could get entangled in moving machinery.

Do not poke sticks, poles, etc. into any access opening on HOG while it is operating. HOG should be

completely stopped before attempting to clear any blockages.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

INSTALLATION

Start-up procedures

1. Make certain that the pump motor is wired properly. Refer to the installation information on the pump motor.

2. Make certain that the pump motor shaft is rotating in the proper direction.

3. Before starting the hog, operate each hydraulic cylinder and valve to make certain that no

components are binding.

4. While checking the hydraulic components, check all hoses and hose connections to make certain that there are no hydraulic leaks.

5. If the hydraulic valves are manually operated, shut off the pump motor during normal operation

of the hog.

6. If the hydraulic valves are electrically operated, leave the pump motor on during normal operation of the hog.

Hydraulic Fluids

1. Fill the reservoir with AW32 Hydraulic Oil. It is essential that the oil be kept very clean. Any dirt or lint introduced into the reservoir will eventually cause trouble.

2. To properly perform the dual function of lubrication and transmission of power, use of quality

hydraulic oil is recommended. Above 50° F ambient, SAE 20 will give best results; below 50° F, SAE 10 is recommended. For best service life, oil temperature should not exceed 160° F.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

HYDRAULIC BRAKE

Principles of operation

1. The hog rotor is a high inertia, well balanced rotor that usually takes 25-35 minutes to come to a complete stop once the hog motor is shut off if no type of braking is applied to the hog shaft.

2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to

safely bring the hog rotor to a complete stop.

3. If a manual hydraulic system was ordered, then it is necessary to turn on the pump motor before braking pressure can be applied to the hog shaft.

Applying the brake

1. The recommended procedure is to jog the hydraulic valve to gradually increase the pressure on the hog shaft and bring the rotor to a complete stop. Depending upon the diameter and length of the hog rotor, it is recommended that the rotor be brought to a gradual stop over a time period of 5-10 minutes.

2. To bring the rotor to a complete stop in the shortest time possible for a given combination of

hog size, rotor diameter, and brake shoe size, full pressure should be applied to the brake initially. This action will result in rapid heat buildup in the brake shoe which will both create smoke and will cause rapid wear of the brake shoe. However, the hog rotor (depending upon the particular size involved) should come to a complete stop in less than 60 seconds and may come to a complete stop in 15 seconds or less.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

3. If an automatic braking system is provided in conjunction with a master control panel, then the

pump motor will run continuously. The brake can be engaged by activating the emergency stop button on the control panel. The control panel itself will engage the brake automatically if an emergency condition is sensed.

4. Replacement brake shoes and all other components of the hydraulic brake assembly are

available from the factory.

1 Brake Arm 373-14949-ARM 2 Shaft 3 Padeye 4 Brake Cylinder 178-30201-01 5 Brake Drum 6 Guard Cover 299-15507 7 Brake Pad 373-14949-BP

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

HYDRAULIC REAR DOOR OPENER

Principles of operation

1. It is necessary to open the rear door of the hog to provide access to the rotor for routine maintenance of the teeth and anvil points.

2. The weight of the rear door, even on smaller units, is too great for one person to safely handle.

Therefore, it is necessary to use either lifting equipment to provide the necessary mechanical advantage for safety or to use hydraulics to raise and lower the door.

3. On HD and PM model hogs, a single hydraulic

cylinder is used and is attached to one of the vertical door brace plates near the middle of the door.

1 Cylinder Support Bracket 2 Hydraulic Cylinder 178-30251-10 3 Door Stop 4 Door Locking Bar 5 Clevis 6 Safety Bolt

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

4. On KC model hogs, four cylinders are used to open the rear door. Two cylinders are positioned at the top of the door to help break the seal of any material that has jammed between the ends of the rear door and the housing ends. Two other cylinders are connected to vertical brace plates near each end of the door.

1 Upper Cylinder Mounting Bracket 2 Upper Hydraulic Cylinder 178-30251-08 3 Piston Rod End 4 Lower Cylinder Door Bracket 5 Lower Hydraulic Cylinder 178-30251-10 6 Lower Cylinder Support Bracket 7 Lower Cylinder Clevis 8 Upper Cylinder Support Bracket

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

KEEP AWAY FROM THE CYLINDERS AND THE REAR DOOR AREA WHEN ACTIVATING THIS MECHANISM.

Open the door

1. For any model hog, it is necessary to remove the top bolt on each side of the rear door to enable the door to open and to loosen the bottom bolt on each side of the rear door to act as a hinge for the rear door.

2. After the top bolts are removed and the bottom bolts are loosened, energize the lower door

cylinder(s) first to make certain that the door cannot fall open by gravity.

3. For KC model hogs, activate the cylinders at the top of the door to assist in opening the door.

4. On all model hogs, it may be necessary to “bump” the door several times in order to break the seal of material if material is packed in-between the ends of the door and the sides of the housing.

ONCE THE DOOR IS OPEN, PLACE A SAFETY BOLT THROUGH THE HOLE IN THE BRACKET ONTHE REAR DOOR AND THE HOLE THROUGH THE HOG SIDE HOUSING, USING THE LARGEST DIAMETER BOLT THAT WILL GO THROUGH THESE HOLES.

ONCE THE DOOR IS OPEN, SHUT OFF THE PUMP MOTOR TO PREVENT ACCIDENTAL ACTIVATION FO THE HYDRAULIC CYLINDER(S).

Close the door

1. Be certain that all material from the edges of the door and from the door frame area of the hog has been removed so that nothing will bind or jam the door to hinder its closing.

2. Remove the safety bolts from the brackets and turn on the pump motor.

KEEP AWAY FROM THE CYLINDERS AND THE REAR DOOR AREA WHEN ACTIVATING THIS MECHANISM.

3. Apply pressure to the cylinder(s) attached to the lower portion of the door. Once the door has

been raised to its normal position, insert the top bolts at each end of the door and tighten them securely.

4. Tighten the bolts at the bottom of each door so that all bolts holding the door to the end housing

will be secure.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

Remove the door

If it is necessary to open the door a greater distance than allowed by the hydraulic cylinder, or if it is necessary to remove the door completely, proceed as follows:

1. Support the weight of the door with a chain hoist or similar device.

2. Remove the clevis pin(s) from the brace plate(s) on the rear door.

3. Swing the cylinder(s) out of the way or alternatively remove the cylinder(s) completely.

4. If the door will not be removed completely, lower the door to its maximum down position using

the chain hoist or other device.

5. If the door will be removed completely, remove the two bottom bolts connecting the rear door to the side housing and then remove the door using the chain hoist or other device.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

HYDRAULIC SCREEN RESET (KC MODELS)

Principles of operation

The screen is located directly underneath the hog rotor. The openings in the screen coupled with the type of material being processed determine the size of the end product produced by the hog.

1. Tramp metal protection is provided on all KC model hogs by shear bolts, which secure the anvil

holders in position.

Normal Operation Tramp Metal Protection Activated

2. When heavy steel enters the hog, the shear bolts are sheared and the anvil holders are driven out of position, allowing the steel to pass by the anvil points.

3. As the anvil holders are driven out of position, the 3/8” Grade-2 bolt holding the locking bar is

sheared and the latch holding the screen is tripped. Tripping the screen latch allows the screen to drop away from the rotor to minimize damage to the screen and allow the metal to exit the grinding area.

4. A limit switch is provided on all KC model hogs which is activated by the screen being tripped. This limit switch should be wired so that the hog and all conveyors delivering materials to the hog are stopped. The conveyors should be stopped so that material is not processed with the screen out of position and to prevent a pile-up of materials (a potentially heavy surge load) while the hog is being repaired. It may also be desirable to connect a flashing light and/or alarm horn to this limit switch.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

5. Once these events have occurred, the hog must be stopped, the screen raised back into

position and the shear bolts replaced before operation is resumed. The function of the hydraulic screen reset option is to assist in the resetting of the screen.

6. Because the screen is very heavy, material handling equipment is required to provide sufficient

mechanical advantage to safely reset the screen unless hydraulics are used for this purpose.

7. A notched collar fits over each end of the screen pivot shaft just inside the end plates of the screen. A Push-Stop is welded to the inside portion of the screen end plates in such a manner that it fits inside the notch on the screen pivot shaft collar. A setscrew in each collar is used to keep the screen pivot shaft from moving sideways.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

Assembly Detail Screen End Plate with Push Stop

8. As the screen pivot shaft is rotated by the hydraulic cylinder, the collar engages the Push Stop

on the screen end plates and forces the screen to lift up to its normal operating position.

SIDEHOUSINGPLATE

T‐1DOUBLER

SCRNSPACER

SCREEN

ENDPLATE

PUSHSTOP

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

1 Lever Arm 2 Padeye 3 Clevis 4 Reset Sleeve 5 Arm Boss 6 Screen Pivot Shaft 7 Key 8 Setscrew 9 Hydraulic Cylinder 178-30251-10

9. Make certain that in approaching the “up” position, the screen is not forced into the bottom of

the anvil holders. The relief valve will squeal if the cylinders encounter the resistance of the anvil holders and the cylinder cannot move further. At this point the lever should be released or tapped down slightly to avoid applying excessive torque on the screen pivot shaft. The lip of the screen should barely touch the anvil holders or be slightly underneath it.

10. After the screen is raised to this position, then the screen latch assembly is rotated back into its

normal operating position and locked into place. The screen latch assembly provides a ledge for the screen to rest on.

Resetting the screen after it has tripped

1. Clear the hog of obstructions and make certain that the rotor turns freely.

2. If at all possible, find out what caused the screen to trip. Usually, this occurs when large tramp steel gets into the hog cutting area.

3. Inspect the interior of the hog for any damage with particular attention being given to the teeth

(rotating cutters) and the anvil points (stationary cutters). Replace any damaged parts.

4. Return the anvil holders to their proper position and replace any sheared bolts.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

5. Remove any material from the top of the screen latch assembly to make certain that the screen latch will re-seat properly.

KEEP AWAY FROM THE CYLINDERS AND THE REAR DOOR AREA WHEN ACTIVATING THIS MECHANISM.

6. Activate the hydraulic valve to slowly raise the screen back up into its normal operating

position. Use the inspection ports on each end of the housing to make certain that the screen is raised to the point where it barely touches the bottom of the anvil holders or comes very close to doing so.

7. Place a steel bar in the short piece of pipe welded to the screen latch assembly and use this to

reset the screen latch once the screen has been raised to its maximum “up” position.

8. Insert a new 3/8” Grade-2 Bolt in the screen latch locking bar and secure it to the housing

brace to make certain that the screen latch assembly stays in its proper operating position.

9. Once the screen latch assembly is locked in place, pressure should be removed from the cylinder to allow the screen to drop down slightly and mechanically engage the top of the screen latch assembly.

10. Using the inspection holes in both ends of the housing make certain that the screen latch

assembly is in its proper operating position and that the lip of the screen rests securely on top of the screen latch.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

Removing the screen from the hog

1. The screen in KC model Hog is held in place by the screen pivot shaft, the screen latch and the screen latch locking bar.

STOP THE HOG.

DO NOT STICK FINGERS THROUGH HOLES IN SCREEN AT ANY TIME. SECURE ROTOR SO IT CANNOT SHIFT PRIOR TO BEGINNING WORK. USE EXTREME CAUTION NOT TO MASH OR CUT OFF FINGERS.

2. Activate the hydraulic cylinder to provide support for the screen.

3. Remove the 3/8” NC cap screw from the screen latch locking bar located under the anvil

holders.

4. Place a steel bar in the short piece of pipe welded to the screen latch assembly and press down until the screen latch assembly backs off to its maximum “open” position.

5. Reduce the hydraulic pressure gradually so that the screen drops down to its tripped position.

BEFORE OPENING REAR DOOR, FIRST SECURE THE HOOK OF A LIFTING DEVICE TO THE PADEYE PROVIDED. USE EXTREME CAUTION NOT TO MASH OR CUT OFF FINGERS. DO NOT PUT FINGERS IN BOLT HOLES. KEEP CLEAR WHEN OPENING OR CLOSING. BE SURE THAT ALL PERSONNEL ARE CLEAR OF SCREEN FALLING AREA.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

6. Open the rear door of the hog and fasten a sling or chain hook to the screen next to the pivot

shaft and approximately in the center of the screen.

A CHAIN HOIST SHOULD BE USED FOR MECHANICAL ADVANTAGE IN BOTH REMOVING AND INSTALLING THE SCREEN ON THE LARGER MODEL HOGS.

7. Lift up the chain until the pressure is off of the pivot shaft.

8. Remove the setscrew from both notched collars to allow the screen to move sideways and then

remove the pivot shaft from the hog. Make certain to keep all keys and spacers for proper installation of the screen.

9. Roll the screen up and forward around the rotor until the back of the screen hits the wear plate

above the anvil points. Pry bars inserted through the inspection doors on the bottom rear of the hog may be used effectively for rolling the screen around the rotor.

10. Continue to lift the screen with the chain until the front of the screen clears the rear door.

11. Once the screen has cleared the rear door, move the screen away from the hog and let the screen

down carefully.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

TROUBLESHOOTING INFORMATION

DO NOT OPERATE THE HYDRAULIC PUMP UNIT WITHOUT OIL UNDER ANY CONDITIONS.

Neither the pump nor motor require any attention under normal operating conditions. The motor bearings are life lubricated. The pump bearings are lubricated by the fluid being pumped.

Little to no oil being pumped

1. Check to see that the motor is turning in the proper direction. Motor rotation must be as indicated by arrow decal on top of motor. In the event that the decal

has been removed, motor rotation is counter-clockwise viewing from motor end. The wiring diagram is provided on the motor tag. When starting the motor for the first time, apply short durations of power to check rotation and flow from the pump. If flow does not start immediately, it may be due to wrong motor rotation.

2. Check reservoir oil level.

3. Check system components for possible leakage.

Be sure to bleed all air from the system components since air in the hydraulic lines will cause

erratic operation.

4. Check filter for clogging. This unit is equipped with a 100 x 90 mesh screen filter. The area of the filter is quite adequate

and the unit should run for a long period of time using clean oil before the filter is clogged to the point where it would affect the operation of the unit. Periodic inspection, and if necessary, cleaning of the filter are recommended. To gain access to the derby shaped filter, remove the screws which attach the reservoir cover to the reservoir. The filter is screwed on to the pipe nipple which leads to the pump. Wash in suitable solvent, blow out with air from inside out. When reassembling filter to pipe, screw on until filter is snug, leave approximately 1/4- from end of pipe to inside of filter.

5. Check relief valve for proper setting.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

WARRANTY INFORMATION

The Warranty on parts manufactured by Montgomery Industries is for one year from date of shipment excluding normal wear and tear and excluding abuse of the equipment. The Warranty on parts manufactured by Montgomery Industries covers replacement cost of the parts only. No labor expense incurred in replacing the parts under Warranty is covered. The Warranty on parts not manufactured by Montgomery Industries is the standard Warranty offered by the actual manufacturer of the parts. These parts include all electrical components, all hydraulic system components, and all mechanical drive components. Do not attempt to alter the equipment in any way or do anything you are not specifically qualified to do. If there is any question whatsoever concerning the safety or advisability of your intended action, do not proceed without written permission from Montgomery Industries. Any malfunction or operation problems not covered in this manual should be reported to the factory as a quick and simple answer may save many hours of unsatisfactory operation. A factory engineer is available for discussion of any problems which may arise.

USING PARTS NOT MANUFACTURED BY MONTGOMERY INDUSTRIES MAY ENDANGER THE SAFETY OF PERSONNEL AND VOIDS ALL WARRANTIES.

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Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

APPENDIX

Hydraulic Hoses - Approximate Lengths

Hose Description Fittings 27 33 39 45 51 57 63 69 75

Pum

p 1 Hydraulic Pump Outlet to Stack Valve Inlet

(2) 90° Elbows Facing 180° from each other

69” 69” 69” 69” 69” 69” 69” 69” 69”

2 Pump Return (bottom nipple) to Stack Valve Outlet

(1) 90° Elbow (1) Straight

63” 63” 63” 63” 63” 63” 63” 63” 63”

Scr

een

3 Screen Down Valve (bottom nipple) to T-Fitting (common)

(2) 90° Elbows Facing 90° from each other

47” 50” 53” 56” 59” 62” 65” 68” 71”

4 Left Screen Cylinder (top nipple) to T-Fitting (left)

(2) Straight Fittings 27” 30” 33” 36” 39” 42” 45” 48” 51”

5 Right Screen Cylinder (top nipple) to T-Fitting (right)

(2) Straight Fittings 27” 30” 33” 36” 39” 42” 45” 48” 51”

6 Screen Up Valve (top nipple) to T-Fitting (common)

(2) 90° Elbows Facing 90° from each other

48” 51” 54” 57” 60” 63” 66” 69” 72”

7 Left Screen Cylinder (bottom nipple) to T-Fitting (left)

(1) 90° Elbow (1) Straight

13-1/2” 16-1/2” 19-1/2” 22-1/2” 25-1/2” 28-1/2” 31-1/2” 34-1/2” 37-1/2”

8 Right Screen Cylinder (bottom nipple) to T-Fitting (left)

(1) 90° Elbow (1) Straight

13-1/2” 16-1/2” 19-1/2” 22-1/2” 25-1/2” 28-1/2” 31-1/2” 34-1/2” 37-1/2”

Low

er D

oor

9 Lower Door Close Valve (top nipple) to T-Fitting (common)

(2) 90° Elbows Facing 80° from each other

42” 45” 48” 51” 54” 57” 60” 63” 66”

10 Lower Right Door Cylinder (bottom nipple) to T-Fitting (right)

(2) Straight Fittings 10” 13” 16” 19” 22” 25” 28” 31” 34”

11 Lower Left Door Cylinder (bottom nipple) to T-Fitting (left)

(2) Straight Fittings 10” 13” 16” 19” 22” 25” 28” 31” 34”

12 Lower Door Open Valve (bottom nipple) to T-Fitting (common)

(2) 90° Elbows Facing 90° from each other

43” 46” 49” 52” 55” 58” 61” 64” 67”

13 Lower Right Door Cylinder (top nipple) to T-Fitting (right)

(2) Straight Fittings 17” 20” 23” 26” 29” 32” 35” 38” 41”

14 Lower Left Door Cylinder (top nipple) to T-Fitting (left)

(2) Straight Fittings 17” 20” 23” 26” 29” 32” 35” 38” 41”

Upp

er D

oor

15 Upper Door Retract Valve (top nipple) to T-Fitting (common)

(2) 90° Elbows Facing 90° from each other

37-1/2” 40-1/2” 43-1/2” 46-1/2” 49-1/2” 52-1/2” 55-1/2” 58-1/2” 61-1/2”

16 Upper Door Left Cylinder (bottom nipple) to T-Fitting (left)

(2) Straight Fittings 58” 61” 64” 67” 70” 73” 76” 79” 82”

17 Upper Door Right Cylinder (bottom nipple) to T-Fitting (right)

(2) Straight Fittings 58” 61” 64” 67” 70” 73” 76” 79” 82”

18 Upper Door Extend Valve (bottom nipple) to T-Fitting (common)

(2) 90° Elbows Facing 90° from each other

38” 41” 44” 47” 50” 53” 56” 59” 62”

19 Upper Door Left Cylinder (top nipple) to T-Fitting (left)

(2) Straight Fittings 55” 58” 61” 64” 67” 70” 73” 76” 79”

20 Upper Door Right Cylinder (top nipple) to T-Fitting (right)

(2) Straight Fittings 55” 58” 61” 64” 67” 70” 73” 76” 79”

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Hydraulic Brake Rear Door Opener

& Screen Reset

p. 21

Bulletin 23-67-15.1 2017 Thelma Street Jacksonville, FL 32206 PHONE> 904.355.5671 FAX> 904.355.0401 www.montgomeryindustries.com

Delta Power Unit

Hydraulic Cylinders

Midget Valves

Page 22: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

PUMP, MOTOR AND TANK COMBINATIONS Delta Power Company 4484 Boeing Drive - Rockford, IL 61109

WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described (herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.

Phone: (815) 397-6628 Fax: (815) 397-2526 E-mail: [email protected]

B Series Power Packages B Series Power Unit with 1 Gallon Tank B Series Power Unit with 5 Gallon Tank

.

With the 1, 1 ½ or 2 ½ gallon tank and TEFC 56 frame motors, B models are one of the most compact, utilized power packages available today. The 1 and 1 ½ gallon tank unit includes a custom heat dissipating aluminum tank and an externally adjustable relief valve. Units can be mounted horizontally (foot down) or vertically (tank down). TEFC motors are 56 frame specially configured for Delta Power B units, 4 pole motors run at the highly desirable speed of 1725 RPM rather than the 3450 version normally used on competitor’s units. While each unit is a complete power unit, their scope is radically increased by adapting to valve accessories like 85005677 found in section 9 of this catalog. Please refer to Section 9 for other adaptations. Pump / Motor Specifications Data shown is for continuous duty. For intermittent peaking duty, 30 seconds at peak load, pressure as high as 150% is attainable, limited to 3000 PSI maximum. Note: 3 phase motors can run on 50/60 cycles but flow at 50 cycles will be reduced to 5/6 of noted flow since the motor will run at 5/6 of the RPM.

Pump B1 B2 B4 B6 B8Motor .00028 GPR .00047 GPR .0081 GPR .00137 GPR .00202 GPR

B154 .31 GPM .70 GPM 1.33 GPM 2.32 GPM 3.46 GPM1/2 H.P. 1725 RPM 1500 PSI 900 PSI 525 PSI 300 PSI 200 PSI

1 Phase TEFC B1+B154 B2+B154 B4+B154 B6+B154 B8+B154B354 .31 GPM .70 GPM 1.33 GPM 2.32 GPM 3.46 GPM

1/2 H.P. 1725 RPM 1500 PSI 900 PSI 525 PSI 300 PSI 200 PSI3 Phase TEFC B1+B354 B2+B354 B4+B354 B6+B354 B8+B354

B174 .25 GPM .65 GPM 1.28 GPM 2.28 GPM 3.44 GPM3/4 H.P. 1725 RPM 2250 PSI 1350 PSI 775 PSI 450 PSI 300 PSI

1 Phase TEFC B1+B174 B2+B174 B4+B174 B6+B174 B8+B174B374 .25 GPM .65 GPM 1.28 GPM 2.28 GPM 3.44 GPM

3/4 H.P. 1725 RPM 2250 PSI 1350 PSI 775 PSI 450 PSI 300 PSI3 Phase TEFC B1+B374 B2+B374 B4+B374 B6+B374 B8+B374

B1104 .25 GPM .58 GPM 1.25 GPM 2.25 GPM 3.40 GPM1 H.P. 1725 RPM 2250 PSI 1800 PSI 1050 PSI 625 PSI 425 PSI

1 Phase TEFC B1+B1104 B2+B1104 B4+B1104 B6+B1104 B8+B1104B3104 .25 GPM .58 GPM 1.25 GPM 2.25 GPM 3.40 GPM

1 H.P. 1725 RPM 2250 PSI 1800 PSI 1050 PSI 625 PSI 425 PSI3 Phase TEFC B1+B3104 B2+B3104 B4+B3104 B6+B3104 B8+B3104

B1154 1.17 GPM 2.18 GPM 3.34 GPM1-1/2 H.P. 1725 RPM 1550 PSI 925 PSI 625 PSI

1 Phase TEFC B4+B1154 B6+B1154 B8+B1154B3154 1.17 GPM 2.18 GPM 3.34 GPM

1-1/2 H.P. 1725 RPM 1550 PSI 925 PSI 625 PSI3 Phase TEFC B4+B3154 B6+B3154 B8+B3154

B3204 2.06 GPM 3.26 GPM2 H.P. 1725 RPM 1225 PSI 850 PSI

3 Phase TEFC B6+B3204 B8+B3204B3304 1.90 GPM 3.12 GPM

3 H.P. 1725 RPM 1850 PSI 1250 PSI3 Phase TEFC B6+B3304 B8+B3304

Intermittent Duty

Caution: Relief valves must be set prior to installation. They are not factory preset. Relief valves will include springs which will allow relief valves settings to the pressures indicated on the chart.

B6+B174 Pump/Motor/1 Gal. Tank

To order Power unit with 1-1/2 gallon tank, specify as follows B6+B174-1-1/2 TK Pump/Motor/1-1/2 Gal. Tank

To order Power unit with 2-1/2 gallon tank, specify as follows B6+B174-2-1/2 TK Pump/Motor/2-1/2 Gal. Tank

To order Power unit with 5 gallon tank, (add letter T), as follows BT6+B174 Pump/Motor/5 Gal. Tank

To order Power unit with 5 gallon tank, (add letter X), as follows BX6+B174 Pump/Motor/10 Gal. Tank

Page 57

Jonathan
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Page 23: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

PUMP, MOTOR AND TANK COMBINATIONS Delta Power Company 4484 Boeing Drive - Rockford, IL 61109

WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described (herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.

Phone: (815) 397-6628 Fax: (815) 397-2526 E-mail: [email protected]

B Series Power Unit with 1 Gallon Tank

A B C EB154 11.13 19.69 19.38 9.88B354 10.50 19.06 18.75 9.25B174 12.00 19.06 18.75 10.75B374 10.50 19.06 18.75 9.25B1104 12.13 20.69 20.38 10.88B3104 11.13 19.56 19.25 9.88B1154 13.01 21.06 20.75 11.76B3154 11.00 19.56 19.25 9.75B3204 12.13 20.69 20.38 10.88B3304 13.00 21.44 21.13 11.75

DimensionMOTOR

Note: Motor dimensions are approximate dependent on current availability

B Series Power Unit with 5 Gallon Tank Ordering - Service Parts

Performance Data

Page 58

Page 24: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

MISCELLANEOUS Delta Power Company 4484 Boeing Drive - Rockford, IL 61109

WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described (herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.

Phone: (815) 397-6628 Fax: (815) 397-2526 E-mail: [email protected]

Key to Power Unit Details

Item Part No. Description1 3340XXXX Gear Case2 3311XXXX Drive Shaft3 3364XXXX Gear 4 379XXXXX Coupling5 5012XXXX Reservoir6 Gasket

12 3320XXXX Drive Plate Assembly13 3330XXXX End Plate Assembly

Ball Check R.V. Assembly(Ball, Spring, & Guide)

15 3313XXXX Idler Shaft Assembly21 6030XXXX Shaft Seal (In Item #11)22 3350XXXX Gear Pin23 3350XXXX Ball Pin24 3355XXXX Retaining Ring25 6010XXXX Body Seal (In Item #11)26 6210XXXX Breather27 3180XXXX Strainer28 6140XXXX Roller Bearing29 3250XXXX Drive Key30 308XXXXX Motor31 3356XXXX Snap Ring

11

14

Seal Kit2112XXXX 2113XXXX

Page 130

Page 25: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

MISCELLANEOUS Delta Power Company 4484 Boeing Drive - Rockford, IL 61109

WARNING: The specifications/application data shown in our catalogs and data sheets are intended only as a general guide for the product described (herein). Any specific application should not be undertaken without independent study, evaluation, and testing for suitability.

Phone: (815) 397-6628 Fax: (815) 397-2526 E-mail: [email protected]

Pump List

Buna VitonA1, 2, 4, 6, 8 21220001 33550001 33200001 33300001 33200005A 21, 23, 25, 27 33300002 33550000 33200005 33300004 33200002B 1, 2, 4, 6, 8 21120002 33550001 33200002 33300002 33550000 32500024C 1, 2, 4, 6, 8 21120001 21130001 33200001 33300001 33550000 32500024C 21, 23, 25, 27 21120004 21130004 33200006 33300005 33550001 32500068C 41, 43, 45, 47, 49 21120006 21130006 33200009 33300007 33550002 32500069D 1, 2, 4, 6, 8 21120003 N/A 33200003 33300001 33550000 32500002 32500024 33560000D 21, 23, 25, 27 21120005 21130006 33200007 33300004 33550001 32500003 32500073 33560001D 41, 43, 45, 47, 49 21120007 21130007 33200010 33300008 33550002 32500004 32500069 33560002DM 1, 2, 4, 6, 8 21120022 21160001 33200004 33300003 33550000 32500002 32500024 33560000 33570000DM 21, 23, 25, 27 21120023 21160002 33200008 33300006 33550001 32500003 32500068 33560001 33570001DM 41, 43, 45, 47, 49 21120024 21160003 33200011 33300009 33550002 32500004 32500069 33560002 33570002

Drive Plate Assy.

12

End Plate Assy. 13

Retaining Rings 24

Seal Kit 11

N/A N/A

N/A

Outboard Bearing

28

Drive Key 29

Snap Ring 29

Seal Snap Ring

N/A

A, B, C, D, DM 1 33400001 A, B1 33110001 C1 33111001 D, DM1 33112001 33640001 33130001 33500001A, B, C, D, DM 2 33400002 A, B2 33110002 C2 33111002 D, DM2 33112002 33640002 33130002 33500001A, B, C, D, DM 4 33400004 A. B4 33110004 C4 33111004 D, DM4 33112004 33640004 33130004 33500004A, B, C, D, DM 6 33400006 A, B6 33110006 C6 33111006 D, DM6 33112006 33640006 33130006 33500006A, B, C, D, DM 8 33400008 A, B8 33110008 C8 33111008 D, DM8 33112008 33640008 33130008 33500008A, C, D, DM 21 33400021 A21 33113021 C21 33114021 D21 33115021 DM21 33116021 33640021 33130021 33500021A, C, D, DM 23 33400023 A23 33113023 C23 33114023 D23 33115023 DM23 33116023 33640023 33130023 33500023A, C, D, DM 25 33400025 A25 33113025 C25 33114025 D25 33115025 DM25 33116025 33640025 33130025 33500027A, C, D, DM 27 33400027 A27 33113027 C27 33114027 D27 33115027 DM27 33116027 33640027 33130027 33500027C, D, DM 41 33400041 C41 33118041 D41 33119041 DM41 3319141 33640041 33130041 33500041C, D, DM 43 33400043 C43 33118043 D43 33119043 DM43 3319143 33640043 33130043 33500043C, D, DM 45 33400045 C45 33118045 D45 33119045 DM45 3319145 33640045 33130045 33500045C, D, DM 47 33400047 C47 33118047 D47 33119047 DM47 3319147 33640047 33130047 33500045C, D, DM 49 33400049 C49 33118049 D49 33119049 N/A 33640049 33130049 33500049

Gear Pin 22

N/A

N/A

Idler Shaft Assy.

15

Gear Case

1

Drive Shaft 2

Gear 3

Page 131

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www.redlionproducts.com24

Hydr

aulic

Cyl

inde

rs

TheFair

Exchange!

Guaranteed

30 Months*

LionHydraulicCylindersarebuilttoughenoughtostanduptotheroughestconditions-Toughenoughthatwenowconfidently offer this iron clad guaranteeoneveryLionTie-RodHydraulicCylinderthatwesell.

ShouldanyLionTie-RodHydraulicCylinderfailduetoqualityofworkmanshipormaterialswithin�0monthsfromthedateofpurchase,wewillgiveyouanewoneabsolutelyfreeofcharge.

*Available on tie-rod cylinders only.

Page 27: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

25

Hydraulic Cylinders

SpecialOrderitemsareavailablebutarenotstocked.Consultthefactoryforcurrentleadtimesonspecialorderitems.Leadtimescanbereducedwithproductionforecastrequirementcommitments.

1 Pins & Retainers-Hightensilesteel,zincplatedtopreventcorrosion,comeswithhairpinretainers.

2 Ports-DoubleportedNPTFforgreater flexibility of assembly. Unlessotherwisestated,cylindersassembledwithportsinline.

3 Piston Nut-Heavyduty,torqued,selflockingpistonnutholdspistoninplaceunderhighcycleloading.

4 Piston-Ductileiron,precisionmachinedprovidingamalleablebearingsurfaceforextendedcylinderlife.

5 Piston Seal-90durometero-ringwithanti-extrusionback-upwashersprovidepositivesealingunderhighloadconditions.

6 Tie-Rods-Hightensilesteeltopreventfailureunderhighpressure.

2500PSIContinuousWorkingPressure

5000PSIProofPressure

7 Cylinder Shaft-Highstrength,hardchromeplatedshaftprovidesextendedcylinderlifeinharshapplications.

8 Tube- Precision finished skive andburnishedheavywallsteeltubingforextendedsealandcylinderlife.

9 Tube Seal-90durometero-ringwithanti-extrusionback-upwashertopreventleakageunderhighpressureandcycleloading.

10 Rod Seal-90durometero-ringwithanti-extrusionback-upwasherprovidinglongwearingpositiveseal.

11 Rod Cap & Clevis Cap-Ductileironcomeswithdrilledoilpassages,offeringincreasedbearingsurfaceforhighshockandsideloadapplications.

12 Rod Wiper-MetalencasedNitrile,preventingcontaminantsfromenteringcylinder.

Repair Kits 2500 PSI (TL Series)Model No. Bore - Rod

Dia.

Order No. Description

RK20L-112 6�9572 Upto�0”strokeRK25L-112 6�957� Upto16”strokeRK25L-125 6�9574 18”strokeandupRK30L-125 6�9575 Upto20”strokeRK30L-150 6�9576 24”strokeandupRK35L-125 6�9577 Upto16”strokeRK35L-150 6�9578 18”strokeandupRK40L-125 6�9579 Upto16”strokeRK40L-150 6�9580 18”to24”strokeRK40L-175 6�9581 24”strokeRK40L-200 6�9582 �0”strokeandupRK50L-150 6�958� Upto10”strokeRK50L-200 6�9584 12”to�6”stroke

13 Threaded Shaft (on ASAE cylinders)-Toacceptoptionalmechanicalstrokecontrol,on8”strokeASAEcylindersonly.NOTE:Notapplicableto5”borecylinders.

14 Rod Clevis-Ductileironcomeswith�60°threadcontactareaandpositivesetscrewlockingdeviceabletowithstandcontinuoushighloadwithoutwearorfracture.

2 3 5 10 12 13 14

4 6 7 8 9 11

1

TL Series

Order No. Size Description Used on

640091 (2)1”Dia.x��/8”LG Packageof(2)ClevisPinsc/w(4)Hairpinretainers

All2”-4”BoreTL,TH&TPSeries

638666 (2)11/4”Dia.x�7/8” Packageof(2)ClevisPinsc/w(4)Cotterpinretainers

All�”-4”Borex16”StrokeTL&THASAESeries

PIN KITS

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www.redlionproducts.com26

Hydr

aulic

Cyl

inde

rs

ASAE-AllLionHydraulicTLcylindersmeetASAE(AmericanSocietyofAgriculturalEngineers) specifications. These specifications establish commonmountingi.e.(pintopindimensions)andclearancedimensionsi.e.(cleviscap/rodclevisthroatwidthandpindiameters)forcylindersandtrailing-typeagriculturalimplements.Thiscriteriaisonly

CYLINDERORDERINGINFORMATION-TLSERIES:ASAE&NONASAE

Order No.

Special Order

Model No. Bore x Stroke -

Rod. Dia.

Pin to Pin Center Retracted x Extended

Ship Wt. lbs.

Clevis Pin Dia.

Max. Rated PSI & Column Load on Full Extension

PSI lbs.A

SAE

-TL

6�9287 No 20TL08-112 ASAE 201/4x281/4 20 1” FullPSI 78546�9288 No 25TL08-112 ASAE 201/4x281/4 22 1” FullPSI 122726�9289 No 30TL08-125 ASAE 201/4x281/4 28 1” FullPSI 176726�9290 No 35TL08-125 ASAE 201/4x281/4 �6 1” FullPSI 2405�6�9291 No 40TL08-125 ASAE 201/4x281/4 4� 1” FullPSI �14166�929� No 50TL08-150 ASAE 201/4x281/4 71 1” FullPSI 490886�9225 Yes 30TL16-150 ASAE �11/2x471/2 41 11/4” FullPSI 176726�9226 No 35TL16-150 ASAE �11/2x471/2 51 11/4” FullPSI 2405�6�9227 Yes 40TL16-175 ASAE �11/2x471/2 59 11/4” FullPSI �14166�9228 Yes 50TL16-200 ASAE �11/2x471/2 100 11/4” FullPSI 49088

applicableto8”and16”strokecylinders.NOTE: All2”through4”borecylinderswith8”strokearedesignedwiththerodthreadedtoaccommodateastrokecontrolcollarperASAEspecifications.NONASAE-AllLionHydraulicsTLNONASAEcylindersaredesignedperASAE

MODEL NO. EXAMPLE20TL08-112 RodDiameter(inches)x100 Stroke(inches) Bore(inches)x10 TL2500PSI TH�000PSI TP�000PSIRephasing

30 Month Fair Exchange Warranty

Order No.

Special Order

Model No. Bore x Stroke -

Rod. Dia.

Pin to Pin Center Retracted x Extended

Ship Wt. lbs.

Clevis Pin Dia.

Max. Rated PSI & Column Load on Full Extension

PSI lbs.

NO

NA

SAE

-TL

6�91�9 Yes 20TL04-112 141/4x181/4 17 1” FullPSI 78546�9140 Yes 20TL06-112 161/4x221/4 18 1” FullPSI 78546�9141 Yes 20TL08-112 181/4x261/4 19 1” FullPSI 78546�9142 No 20TL10-112 201/4x�01/4 21 1” FullPSI 78546�914� No 20TL12-112 221/4x�41/4 22 1” FullPSI 78546�9144 Yes 20TL14-112 241/4x�81/4 24 1” FullPSI 78546�9145 No 20TL16-112 261/4x421/4 25 1” FullPSI 78546�9146 Yes 20TL18-112 281/4x461/4 26 1” FullPSI 78546�9147 Yes 20TL20-112 �01/4x501/4 28 1” FullPSI 78546�9148 No 20TL24-112 �41/4x581/4 �0 1” *2180 68506�9151 Yes 20TL30-112 401/4x701/4 �4 1” *1500 47006�9152 Yes 20TL36-112 461/4x821/4 �8 1” *1090 �4�06�9154 Yes 25TL04-112 141/4x181/4 18 1” FullPSI 122726�9155 Yes 25TL06-112 161/4x221/4 20 1” FullPSI 122726�9156 Yes 25TL08-112 181/4x261/4 21 1” FullPSI 122726�9157 No 25TL10-112 201/4x�01/4 2� 1” FullPSI 122726�9158 Yes 25TL12-112 221/4x�41/4 24 1” FullPSI 122726�9159 Yes 25TL14-112 241/4x�81/4 26 1” FullPSI 122726�9160 No 25TL16-112 261/4x421/4 28 1” FullPSI 122726�9161 Yes 25TL18-125 281/4x461/4 �1 1” FullPSI 122726�9162 Yes 25TL20-125 �01/4x501/4 �2 1” FullPSI 122726�916� No 25TL24-125 �41/4x581/4 �5 1” *2125 104�56�9165 Yes 25TL30-125 401/4x701/4 40 1” *1460 71756�9166 Yes 25TL36-125 461/4x821/4 45 1” *1065 52�56�9168 Yes 30TL04-125 141/4x181/4 2� 1” FullPSI 176726�9169 Yes 30TL06-125 161/4x221/4 25 1” FullPSI 176726�9170 Yes 30TL08-125 181/4x261/4 27 1” FullPSI 176726�9171 No 30TL10-125 201/4x�01/4 �0 1” FullPSI 176726�9172 No 30TL12-125 221/4x�41/4 �2 1” FullPSI 176726�917� Yes 30TL14-125 241/4x�81/4 �4 1” FullPSI 176726�9174 No 30TL16-125 261/4x421/4 �6 1” FullPSI 17672

TL Series

requirements,howeverarenot classified ASAE due to their varyingpintopindimensions.

SpecialOrderitemsareavailablebutarenotstocked.Consultthefactoryforcurrentleadtimesonspecialorderitems.Leadtimescanbereducedwithproductionforecastrequirementcommitments.

Page 29: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

27

Hydraulic Cylinders

CHARTSHOWINGPUSH&PULLinpoundsofforce(lbs.f.).Forsameboresizecylinders,thepullforceatagivenpressurevariesdependinguponthediameteroftheshaft.

NOTE: Fordetailonotheravailablecylindersizesnotlistedabove,pleasehaveyourstorerepresentativecontactLionHydraulicsat1-800-665-0247.

CYLINDERSIZING/SELECTIONCHART

Size Of Bore

inches

Piston Rod Dia.

inches

Pump Pressure PSI500 1000 1500 2000 2500

Push Pull Push Pull Push Pull Push Pull Push Pull

2 1.125 1571 1074 �142 2148 4712 �221 628� 4295 7854 5�692.5 1.125 2454 1957 4909 �915 7�6� 5872 9818 7829 12272 97872.5 1.250 2454 1841 4909 �682 7�6� 5522 9818 7�6� 12272 9204� 1.250 �5�4 2921 7069 5841 1060� 8762 141�7 1168� 17672 14604� 1.500 �5�4 2651 7069 5�01 1060� 7952 141�7 1060� 17672 1�254

�.5 1.250 4811 4197 9621 8�94 144�2 12591 19242 16788 2405� 20985�.5 1.500 4811 �927 9621 7854 144�2 11781 19242 15708 2405� 196�54 1.250 628� 5670 12566 11��9 18850 17009 251�� 22678 �1416 28�484 1.500 628� 5400 12566 10799 18850 16199 251�� 21599 �1416 269985 1.500 9818 89�4 196�5 17868 2945� 26802 �9270 �57�6 49088 446705 2.000 9818 8247 196�5 1649� 2945� 24740 �9270 �2987 49088 412�4

Order No.

Special Order

Model No. Bore x Stroke -

Rod. Dia.

Pin to Pin Center Retracted x Extended

Ship Wt. lbs.

Clevis Pin Dia.

Max. Rated PSI & Column Load on Full Extension

PSI lbs.N

ON

ASA

E-T

L

6�9175 Yes 30TL18-125 281/4x461/4 �9 1” *2�40 165606�9176 Yes 30TL20-150 �01/4x501/4 41 1” *1985 140256�9177 No 30TL24-150 �41/4x581/4 48 1” FullPSI 176726�9179 Yes 30TL30-150 401/4x701/4 55 1” *2105 148806�9180 Yes 30TL36-150 461/4x821/4 62 1” *15�5 108556�9182 Yes 35TL04-125 141/4x181/4 �0 1” FullPSI 2405�6�918� Yes 35TL06-125 161/4x221/4 �� 1” FullPSI 2405�6�9184 Yes 35TL08-125 181/4x261/4 �5 1” FullPSI 2405�6�9185 Yes 35TL10-125 201/4x�01/4 �8 1” FullPSI 2405�6�9186 Yes 35TL12-125 221/4x�41/4 41 1” FullPSI 2405�6�9187 Yes 35TL14-125 241/4x�81/4 4� 1” FullPSI 2405�6�9188 No 35TL16-125 261/4x421/4 46 1” *2060 198406�9189 Yes 35TL18-125 281/4x461/4 51 1” FullPSI 2405�6�9190 Yes 35TL20-125 �01/4x501/4 54 1” FullPSI 2405�6�9191 No 35TL24-150 �41/4x581/4 59 1” *2250 216456�919� Yes 35TL30-150 �41/4x581/4 67 1” *1545 148806�9194 Yes 35TL36-150 �41/4x581/4 75 1” *1125 108506�9196 Yes 40TL04-125 �41/4x581/4 �7 1” FullPSI �14166�9197 Yes 40TL06-125 �41/4x581/4 �9 1” FullPSI �14166�9198 Yes 40TL08-125 �41/4x581/4 42 1” FullPSI �14166�9199 Yes 40TL10-125 �41/4x581/4 45 1” FullPSI �14166�9201 Yes 40TL12-125 �41/4x581/4 48 1” *2400 �01956�9202 Yes 40TL14-125 �41/4x581/4 50 1” *1925 242106�920� No 40TL16-125 261/4x421/4 5� 1” *1580 198406�9204 Yes 40TL18-125 281/4x461/4 59 1” FullPSI �14166�9205 No 40TL20-150 �01/4x501/4 62 1” *2�15 290856�9206 No 40TL24-150 �41/4x581/4 68 1” *1720 216456�9207 Yes 40TL24-175 �41/4x581/4 74 1” FullPSI �14166�9208 Yes 40TL30-200 401/4x701/4 91 1” FullPSI �14166�9209 Yes 40TL36-200 461/4x821/4 102 1” FullPSI �14166�9210 Yes 40TL48-200 581/4x1061/4 125 1” *16�5 205606�9214 Yes 50TL10-150 221/4x�21/4 75 1” FullPSI 490886�9215 Yes 50TL12-200 241/4x�61/4 87 1” FullPSI 490886�9216 Yes 50TL14-200 261/4x401/4 92 1” FullPSI 490886�9217 Yes 50TL16-200 281/4x441/4 96 1” FullPSI 490886�9218 Yes 50TL18-200 �01/4x481/4 101 1” FullPSI 490886�9219 Yes 50TL20-200 �21/4x521/4 106 1” FullPSI 490886�9220 No 50TL24-200 �61/4x601/4 116 1” FullPSI 490886�9222 No 50TL30-200 421/4x721/4 1�1 1” *2265 444706�922� Yes 50TL36-200 481/4x841/4 145 1” *1665 �2700

* Cylinder Column Load:Columnstrengthloadingnormallyaffectsalltypesoflongerstrokecylinders.Affectedcylindersshouldnotbeoperatedbeyondtheselimitsasthecylinderrodmaybuckleorbendcausingfailure.Strokelimitationappliestocompressiveloadingonly.Applicationsthatfalloutsidethenotedparameters,contactLion Hydraulicsdirectlyforfurtherassistance.

TL Series

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www.redlionproducts.com28

Hydr

aulic

Cyl

inde

rs

14 Rod Wiper-Heavydutymetalencased,nitrilepreventingcontaminantsfromenteringcylinder.

15 Threaded Shaft (on ASAE cyl-inders) - Toacceptoptionalmechanicalstrokecontrol-NOTE:NotapplicabletoASAE5"borecylinders.

16 Rod Clevis-Ductileironcomeswith�60°threadcontactareaandpositivesetscrewslock-ingdeviceabletowithstandcontinuoushighloadswithoutwearorfracture.

1 Pins & Retainers-Hightensilesteel,zincplatedtopreventcorrosion,comeswithcotterpinretainers.

2 Ports-DoubleportedORBforgreater flexibility of assembly andpositivesealing.Unlessotherwisestated,cylindersas-sembledwithportsinline.

3 Piston Nut-Heavyduty,torqued,selflockingpistonnutholdspistoninplaceunderhighcycleloading.

4 Piston Wear Ring-��%glassfilled nylon wear ring incorpo-ratedinpistontoprovidesideloadbearingarea,preventingscoringofcylindertube.

5 Piston-Ductileiron,precisionmachinedprovidingamal-leablebearingsurfaceforextendedcylinderlife.

6 Piston Seal - 15% fibre glass filled teflon piston seal comes witho-ringexpanderprovidesapositivepistonsealwithmini-malfriction,extendingsealoperationunderhighpressureapplications.

7 Tie-Rods -Hightensilesteelwithrolledthreadstopreventfailureunderhighpressure.

8 Cylinder Shaft-Hightensilesteel,hardchromeplatedshaftprovidesextendedcylin-derlifeinharshapplications.

9 Tube - Precision finished skive andburnishedheavywallsteeltubingforextendedsealandcylinderlife.

10 Rod Wear Ring - 33% glass filled nylonwearringincorporatedinseverecylindersideloadingconditionstoextendcylinderlife.NOTE:optionalonTHseries.

11 Tube Seal-90durometero-ringwithanti-extrusionback-upwashertopreventleakageunderhighpressureandcycleloading.

12 Rod Seal-PolyurethaneU-Cupprovidinglongwearing,posi-tiveseal.

13 Rod Cap & Clevis Cap-Duc-tileironcomeswithdrilledoilpassages,offeringincreasedbearingsurfaceforhighshockandsideloadapplications.

�000PSIContinuousWorkingPressure

6000PSIProofPressure

MODEL NO. EXAMPLE20TL08-112 RodDiameter(inches)x100 Stroke(inches) Bore(inches)x10 TL2500PSI TH�000PSI TP�000PSIRephasing

1 2

3

5 10 12

13

144 6

7 8 9 11

15 16

TH Series� � � � � � � � � � � � � � � � � �

* Cylinder Column Load:Columnstrengthloadingnormallyaffectsalltypesoflongerstrokecylinders.Affectedcylindersshouldnotbeoperatedbeyondtheselimitsasthecylinderrodmaybuckleorbendcausingfailure.Strokelimitationappliestocompres-siveloadingonly.Applicationsthatfalloutsidethenotedparameters,contactLion Hydraulicsdirectlyforfurtherassistance.

SpecialOrderitemsareavailablebutarenotstocked.Consultthefactoryforcurrentleadtimesonspecialorderitems.Leadtimescanbereducedwithproductionforecastrequirementcommitments.

Repair Kits 3000 PSI (TH Series)Model No. Bore - Rod

Dia.

Order No. Description

RK20H-112 6�9542 Upto24”stroke

RK25H-112 6�9555 Upto14”stroke&Rephasing

RK25H-125 6�9556 16”to24”stroke

RK30H-125 6�9558 Upto14”stroke&Rephasing

RK30H-150 6�9559 16”to24”stroke

RK35H-125 6�9561 Upto14”stroke&Rephasing

RK35H-150 6�9562 16”to24”stroke

RK40H-137 6�9564 Upto14”stroke&Rephasing

RK40H-150 6�9565 Rephasingcylinderrepairkit

RK40H-175 6�9566 16”to24”strokeRK40H-200 6�9585 �0”strokeandup

RK45H-150 6�9568 Rephasingcylinderrepairkit

RK50H-150 6�9570 Rephasingcylinderrepairkit

RK50H-200 6�9571 8”to24”stroke

Order No. Size Description Used on

640091 (2)1”Dia.x��/8”LG Packageof(2)ClevisPinsc/w(4)Hairpinretainers

All2”-4”BoreTL,TH&TPSeries

638666 (2)11/4”Dia.x�7/8” Packageof(2)ClevisPinsc/w(4)Cotterpinretainers

All�”-4”Borex16”StrokeTL&THASAESeries

PIN KITS

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29

Hydraulic Cylinders

CYLINDERORDERINGINFORMATION-THSERIES:ASAE&NONASAETH Series

Order No. Special Order

Model No. Bore x Stroke -

Rod. Dia.

Pin to Pin Center Retracted x Extended

Ship Wt. lbs.

Clevis Pin Dia.

Max. Rated PSI & Column Load on Full Extension

PSI lbs.A

SAE

-TH

6�9280 Yes 20TH08-112 ASAE 201/4x281/4 20 1” FullPSI 94256�9281 Yes 25TH08-112 ASAE 201/4x281/4 22 1” FullPSI 147266�9282 Yes 30TH08-125 ASAE 201/4x281/4 28 1” FullPSI 212066�928� Yes 35TH08-125 ASAE 201/4x281/4 �6 1” FullPSI 2886�6�9284 Yes 40TH08-137 ASAE 201/4x281/4 44 1” FullPSI �76996�9286 Yes 50TH08-200 ASAE 201/4x281/4 78 11/4” FullPSI 589056�9699 Yes 30TH16-150 ASAE �11/2x471/2 41 11/4” FullPSI 212066�9700 Yes 35TH16-150 ASAE �11/2x471/2 51 11/4” FullPSI 2886�6�9701 Yes 40TH16-175 ASAE �11/2x471/2 64 11/4” FullPSI �76996�9702 Yes 50TH16-200 ASAE �11/2x471/2 100 11/4” FullPSI 58905

Order No. Special Order

Model No. Bore x Stroke -

Rod. Dia.

Pin to Pin Center Retracted x Extended

Ship Wt. lbs.

Clevis Pin Dia.

Max. Rated PSI & Column Load on Full Extension

PSI lbs.

NO

NA

SAE

-TL

6�9617 Yes 20TH08-112 181/4x261/4 19 1” FullPSI 94256�9618 Yes 20TH10-112 201/4x�01/4 21 1” FullPSI 94256�9619 Yes 20TH12-112 221/4x�41/4 22 1” FullPSI 94256�9620 Yes 20TH14-112 241/4x�81/4 24 1” FullPSI 94256�9621 Yes 20TH16-112 261/4x421/4 25 1” FullPSI 94256�9622 Yes 20TH18-112 281/4x461/4 26 1” FullPSI 94256�962� Yes 20TH20-112 �01/4x501/4 28 1” *29�0 92056�9624 Yes 20TH24-112 �41/4x581/4 �0 1” *2180 68506�96�1 Yes 25TH08-112 181/4x261/4 21 1” FullPSI 147266�96�2 Yes 25TH10-112 201/4x�01/4 2� 1” FullPSI 147266�96�� Yes 25TH12-112 221/4x�41/4 24 1” FullPSI 147266�96�4 Yes 25TH14-112 241/4x�81/4 26 1” FullPSI 147266�96�5 Yes 25TH16-125 261/4x421/4 29 1” FullPSI 147266�96�6 Yes 25TH18-125 281/4x461/4 �1 1” FullPSI 147266�96�7 Yes 25TH20-125 �01/4x501/4 �2 1” *2855 140256�96�8 Yes 25TH24-125 �41/4x581/4 �5 1” *2125 104�56�9645 Yes 30TH08-125 181/4x261/4 27 1” FullPSI 212066�9646 Yes 30TH10-125 201/4x�01/4 �0 1” FullPSI 212066�9647 Yes 30TH12-125 221/4x�41/4 �2 1” FullPSI 212066�9648 Yes 30TH14-125 241/4x�81/4 �5 1” FullPSI 212066�9649 Yes 30TH16-150 261/4x421/4 �9 1” FullPSI 212066�9650 Yes 30TH18-150 281/4x461/4 41 1” FullPSI 212066�9651 Yes 30TH20-150 �01/4x501/4 4� 1” FullPSI 212066�9652 Yes 30TH24-150 �41/4x581/4 48 1” FullPSI 212066�9659 Yes 35TH08-125 181/4x261/4 �5 1” FullPSI 2886�6�9660 Yes 35TH10-125 201/4x�01/4 �8 1” FullPSI 2886�6�9661 Yes 35TH12-125 221/4x�41/4 41 1” FullPSI 2886�6�9662 Yes 35TH14-125 241/4x�81/4 4� 1” FullPSI 2886�6�966� Yes 35TH16-150 261/4x421/4 48 1” FullPSI 2886�6�9664 Yes 35TH18-150 281/4x461/4 51 1” FullPSI 2886�6�9665 Yes 35TH20-150 �01/4x501/4 54 1” FullPSI 2886�6�9666 Yes 35TH24-150 �41/4x581/4 59 1” *2250 216456�967� Yes 40TH08-137 181/4x261/4 4� 1” FullPSI �76996�9674 Yes 40TH10-137 201/4x�01/4 46 1” FullPSI �76996�9675 Yes 40TH12-137 221/4x�41/4 48 1” FullPSI �76996�9676 Yes 40TH14-137 241/4x�81/4 52 1” FullPSI �76996�9677 Yes 40TH16-175 261/4x421/4 61 1” FullPSI �76996�9678 Yes 40TH18-175 281/4x461/4 64 1” FullPSI �76996�9679 Yes 40TH20-175 �01/4x501/4 67 1” FullPSI �76996�9680 Yes 40TH24-175 �41/4x581/4 74 1” FullPSI �76996�9688 Yes 50TH10-200 221/4x�21/4 78 11/4” FullPSI 589056�9689 Yes 50TH12-200 241/4x�61/4 88 11/4” FullPSI 589056�9690 Yes 50TH14-200 261/4x401/4 9� 11/4” FullPSI 589056�9691 Yes 50TH16-200 281/4x441/4 97 11/4” FullPSI 589056�9692 Yes 50TH18-200 �01/4x481/4 102 11/4” FullPSI 589056�969� Yes 50TH20-200 �21/4x521/4 107 11/4” FullPSI 589056�9694 Yes 50TH24-200 �61/4x601/4 117 11/4” FullPSI 58905

NOTE: All2"through4"borecylinderswith8"strokearedesignedwithrodthreadedtoaccommodate a stroke controlcollar per ASAE specifications.

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Parker Hannifin CorporationHydraulic Valve DivisionElyria, Ohio, USA

1

Bulletin HY14-2103/US

Series MV3Midget DirectionalControl Valves

Effective: February 1, 2004Supersedes: Cat. No. PMF 1002 dated 10/99

Specifications

DescriptionThe Parker Series MV3 Midget Directional Control Valvesprovide multiple-function directional control in series, paralleland series-parallel circuits. Proven for more than 30 years inthousands of mobile and industrial hydraulic systems, theseParker Midget Valves are modular in design and can beassembled in a wide variety of circuit configurations.

Features• Superior versatility

• Both open and closed center configurations

• Excellent metering characteristics

• Inlet load drop checks

• Optional high flow inlets (low ∆P)

• Fourth position float

• Combinable with Parker Mini-Pak solenoid operateddirectional control valves

• Power beyond feature

Operating Pressure: 3000 PSI (207 Bar) maximum.

Power Beyond Pressure Capability: 3000 PSI (207 Bar).

Operating Fluid: Standard petroleum-based.

Leakage C-T at 3000 PSI (207 Bar): 5.4 in3/min. (88.5 cc/min.) at 100°F (38°C), 150 SSU (32 cSt).

Handle Pull Force at 3000 PSI (207 Bar): 15 lbs. (66.6 N) maximum, spring centered or detent.

Filtration Requirement: Recommend 25 micron (nominal). Class 18/15 according to ISO 4406, or cleaner.

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Parker Hannifin CorporationHydraulic Valve DivisionElyria, Ohio, USA

2

PERFORMANCE

MATERIALS

NOTE: SAE 10 oil at 100°F (38°C), Viscosity 150 SSU (32 cSt)

Page 34: Hydraulic Brake, Rear Door Opener & Screen Reset · 2. The purpose of the hydraulic brake is to significantly reduce the amount of time required to safely bring the hog rotor to a

Parker Hannifin CorporationHydraulic Valve DivisionElyria, Ohio, USA

3

DIMENSIONS

DIMENSIONS ARE IN INCHES (MILLIMETERS) AND ARE FOR REFERENCE ONLY.

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Parker Hannifin CorporationHydraulic Valve DivisionElyria, Ohio, USA

4

OPTIONS