Husky 1050 Air-Operated Diaphragm Pump - Husky 1050 Air-Operated Diaphragm Pump 312877T EN 1-inch pump with modular air valve for fluid transfer applications. For professional use only.

Download Husky 1050 Air-Operated Diaphragm Pump -   Husky 1050 Air-Operated Diaphragm Pump 312877T EN 1-inch pump with modular air valve for fluid transfer applications. For professional use only.

Post on 07-Mar-2018

215 views

Category:

Documents

3 download

TRANSCRIPT

  • Operation

    Husky 1050 Air-OperatedDiaphragm Pump 312877TEN1-inch pump with modular air valve for fluid transfer applications.For professional use only.

    See page 4 for model information, including approvals.

    125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure

    Center Flange

    ti13844a

    ti13843a

    End Flange

    1050P Polypropylene1050C Conductive

    Polypropylene1050F PVDF

    Important Safety InstructionsRead all warnings and instructions in this manual. Save these instructions.

    1050S Stainless Steel1050H Hastelloy

    ti14342a

    1050A Aluminum

    ti13946a

  • Related Manuals

    2 312877T

    ContentsRelated Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2To Find Your Nearest Distributor . . . . . . . . . . . . . . 3To Specify the Configuration of a New Pump . . . . 3To Order Replacement Parts . . . . . . . . . . . . . . . . . 3Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Configuration Number Matrix . . . . . . . . . . . . . . . . . 4ATEX Certifications . . . . . . . . . . . . . . . . . . . . . . . . . 5Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    Tighten Fasteners Before Setup . . . . . . . . . . . . . 7Tips to Reduce Cavitation . . . . . . . . . . . . . . . . . . 8Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Reed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . 11Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . 12Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . 12Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 14Fluid Pressure Relief Valve . . . . . . . . . . . . . . . . 15

    Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Pressure Relief Procedure . . . . . . . . . . . . . . . . 16Flush the Pump Before First Use . . . . . . . . . . . 16Tighten Fasteners Before Setup . . . . . . . . . . . . 16Starting and Adjusting the Pump . . . . . . . . . . . . 16DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . 17Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 17

    Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Maintenance Schedule . . . . . . . . . . . . . . . . . . . 17Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Tighten Threaded Connections . . . . . . . . . . . . . 17Flushing and Storage . . . . . . . . . . . . . . . . . . . . 17Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 18

    Dimensions and Mounting . . . . . . . . . . . . . . . . . . 19Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . 19Polypropylene (1050P), Conductive

    Polypropylene (1050C) and PVDF (1050F) 20Hastelloy (1050H) and Stainless Steel (1050S) 21

    Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 23Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

    Related Manuals

    Manual Description

    313435 Husky 1050 Air-Operated Diaphragm Pump, Repair/Parts

    313597 Husky 1050A UL-Listed Diaphragm Pump, Operation

    313598 Husky 1050A CSA-Certified Diaphragm Pump, Operation

    313840 DataTrak, Instructions/Parts

    406824 Pulse Count Kits, Instructions

  • To Find Your Nearest Distributor

    312877T 3

    To Find Your Nearest Distributor1. Visit www.graco.com.

    2. Click on Where to Buy and use the Distributor Locator.

    To Specify the Configuration of a New PumpPlease call your distributor.

    OR

    1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.

    2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.

    To Order Replacement PartsPlease call your distributor.

    Distributor Note1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.

    2. To find part numbers for replacement parts:a. Use the configuration number from the ID plate on the pump. If you only have the Graco 6-digit part num-

    ber, use the selector tool to find the corresponding configuration number.

    b. Use the Configuration Number Matrix on the next page to understand which parts are described by each digit.

    c. Use the Repair/Parts Manual. Refer to the main Parts illustration and to the Parts/Kits Quick Reference. Follow the page references on these two pages for further ordering information, as needed.

    3. Please call Graco Customer Service to order.

    http://www.graco.comhttp://wwwd.graco.com/training/husky/index.html

  • Configuration Number Matrix

    4 312877T

    Configuration Number MatrixCheck the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump.

    Sample Configuration Number: 1050A-PA01AA1SSBNBNPT

    1050 A P A01A A1 SS BN BN PTPump Size

    Wetted Section Material

    Drive Identifier

    CenterSection and Air Valve

    FluidCovers and Manifolds

    Seats Balls Diaphragms Manifold O-Rings

    CONFIGURATION NO.PART NO. SERIAL NO.

    SERIESDATE CODE MAX WPR PSI-bar MADE IN

    Pump Configuration Number

    ti14103a

    Pump Size

    Wetted Section Material

    Drive Identifier

    Center Section and Air Valve Material

    Air Valve/Monitoring

    Fluid Covers and Manifolds

    1050 A Aluminum PPneumatic

    Aluminum

    A01A Standard A1 Aluminum, standard ports, inch1050 C Conductive

    PolypropyleneA01B Pulse Count A2 Aluminum, standard ports, metricA01C DataTrak C1 Conductive polypropylene,

    center flange1050 F PVDF A01D Remote1050 H Hastelloy A01E Optional FKM

    SealsC2 Conductive polypropylene, end

    flange1050 P Polypropylene1050 S Stainless Steel

    Conductive Polypropylene

    C01A Standard F1 PVDF, center flangeC01B Pulse Count F2 PVDF, end flangeC01C DataTrak H1 Hastelloy, standard ports, inchC01D Remote H2 Hastelloy, standard ports, metric

    Polypropylene

    P01A Standard P1 Polypropylene, center flangeP01B Pulse Count P2 Polypropylene, end flangeP01C DataTrak S1 Stainless steel, standard ports,

    inchP01D Remote, , or : See ATEX Certifications, on page 5. S2 Stainless steel, standard ports,

    metricS5-1 Stainless steel, center flange,

    horizontal outlet portS5-2 Stainless steel, center flange,

    vertical outlet port

    Check Valve Seats Check Valve Balls Diaphragm Manifold O-RingsACALBNFKGEPPPVSPSSTP

    AcetalAluminumBuna-NFKM FluoroelastomerGeolast

    PolypropylenePVDFSantoprene

    316 Stainless SteelTPE

    ACBNCRCWFKGEPTSPSSTP

    AcetalBuna-NPolychloroprene StandardPolychloroprene WeightedFKM FluoroelastomerGeolastPTFESantoprene316 Stainless SteelTPE

    BNCOFKGEPOPTSPTP

    Buna-NPolychloroprene OvermoldedFKM FluoroelastomerGeolastPTFE/EPDM OvermoldedPTFE/EPDM Two-PieceSantopreneTPE

    PT

    Models with Buna-N, FKM Fluoroelasto-mer or TPE seats do not use o-rings.

    PTFE

  • ATEX Certifications

    312877T 5

    ATEX Certifications

    WarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equip-ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

    All 1050A (Aluminum) and1050C (Conductive Polypropylene)pumps are certified:

    II 2 GD c IIC T4

    1050S (Stainless Steel) and 1050H(Hastelloy) pumps with aluminum orconductive polypropylene centers arecertified:

    II 2 GD c IIC T4

    DataTrak and Pulse Countare certified:

    0359II 1 G

    Ex ia IIA T3 GaITS13ATEX27862X9902471

    Class I, Div. 1,Group D T3A

    WARNINGFIRE AND EXPLOSION HAZARDFlammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: Use equipment only in well ventilated area. Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric

    lamps, and plastic drop cloths (potential static arc). Keep work area free of debris, including solvent, rags and gasoline. Do not plug or unplug power cords, or turn power or light switches on or off when

    flammable fumes are present. Ground all equipment in the work area. See Grounding instructions. Use only grounded hoses. Hold gun firmly to side of grounded pail when triggering into pail. If there is static sparking or you feel a shock, stop operation immediately. Do not

    use equipment until you identify and correct the problem. Keep a working fire extinguisher in the work area.

    Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable materials and gases. To help prevent fire and explosion: Clean plastic parts in a well ventilated area. Do not clean with a dry cloth. Do not operate electrostatic guns in equipment work area.

  • Warnings

    6 312877T

    SPECIAL CONDITIONS FOR SAFE USEEquipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion. All label and marking material must be cleaned with a damp cloth (or equivalent). The electronic monitoring system is required to be grounded. See Grounding

    instructions.

    EQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury. Do not operate the unit when fatigued or under the influence of drugs or alcohol. Do not exceed the maximum working pressure or temperature rating of the lowest

    rated system component. See Technical Data in all equipment manuals. Use fluids and solvents that are compatible with equipment wetted parts. See

    Technical Data in all equipment manuals. Read fluid and solvent manufacturers warnings. For complete information about your material, request MSDS from dis-tributor or retailer.

    Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use.

    Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturers replacement parts only.

    Do not alter or modify equipment. Use equipment only for its intended purpose. Call your distributor for information. Route hoses and cables away from traffic areas, sharp edges, moving parts, and

    hot surfaces. Do not kink or over bend hoses or use hoses to pull equipment. Keep children and animals away from work area. Comply with all applicable safety regulations.

    PRESSURIZED EQUIPMENT HAZARDFluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. Follow Pressure Relief Procedure in this manual, when you stop spraying and

    before cleaning, checking, or servicing equipment. Tighten all fluid connections before operating the equipment. Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-

    ately.

    THERMAL EXPANSION HAZARDFluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

    Open a valve to relieve the fluid expansion during heating. Replace hoses proactively at regular intervals based on your operating conditions.

    WARNING

  • Installation

    312877T 7

    InstallationThe Typical Installation shown in FIG. 4 is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs.

    Tighten Fasteners Before SetupBefore using the pump for the first time, check and retorque all external fasteners. Follow Torque Instructions, page 18.

    PRESSURIZED ALUMINUM PARTS HAZARDUse of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage. Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated

    hydrocarbon solvents or fluids containing such solvents. Many other fluids may contain chemicals that can react with aluminum. Contact

    your material supplier for compatibility.

    PLASTIC PARTS CLEANING SOLVENT HAZARDUse only compatible water-based solvents to clean plastic structural or pressure-con-taining parts. Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturers warnings.

    TOXIC FLUID OR FUMES HAZARDToxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. Read MSDSs to know the specific hazards of the fluids you are using. Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted

    with air. Store hazardous fluid in approved containers, and dispose of it according to appli-

    cable guidelines.BURN HAZARDEquipment surfaces and fluid thats heated can become very hot during operation. To avoid severe burns: Do not touch hot fluid or equipment.

    PERSONAL PROTECTIVE EQUIPMENTYou must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: Clothing and respirator as recommended by the fluid and solvent manufacturer Protective eyewear, gloves, and hearing protection

    WARNING

  • Installation

    8 312877T

    Tips to Reduce CavitationCavitation in a diaphragm pump is the formation and collapse of bubbles in the pumped liquid. Frequent or excessive cavitation can cause serious damage, including pitting and early wear of fluid chambers, balls, and seats. It may result in reduced efficiency of the pump. Cavitation damage and reduced efficiency both result in increased operating costs.

    Cavitation depends on the vapor pressure of the pumped liquid, the system suction pressure, and the velocity pressure. It can be reduced by changing any of these factors.

    1. Reduce vapor pressure: Decrease the temperature of the pumped liquid.

    2. Increase suction pressure:

    a. Lower the installed position of the pump relative to the liquid level in the supply.

    b. Reduce the friction length of the suction piping. Remember that fittings add fric-tion length to the piping. Reduce the number of fittings to reduce the friction length.

    c. Increase the size of the suction piping.

    d. Increase the Net Positive Suction Head (NPSH). See .Performance Charts, page 23.NOTE: Be sure the inlet fluid pressure does not exceed 25% of the outlet working pressure.

    3. Reduce liquid velocity: Slow the cyclic rate of the pump.

    Pumped liquid viscosity is also very important but normally is controlled by factors that are process dependent and cannot be changed to reduce cavitation. Viscous liquids are more difficult to pump and more prone to cavitation.

    Graco recommends taking all of the above...

Recommended

View more >