HIGH PRESSURE PROCESSINGPromatec Food Ventures: De presentatie Fruit&Juices 2009

INDEX

1) High Pressure Processing: interest of an emerging NTP2) Commercial applications: focus on fruit products3) Industrial equipment: advances in design4) Conclusion

Evolution of HPP industrial machines installed on continents

Introduction

1990

1991

19921993

19941995

19961997

19981999

20002001

20022003

20042005

20062007

2008Tota l

128

112

93

79

64

49

37

28

19

119

77775

321

71

811

7610

787

511

0

31

7

33633

1211

1

21

034

212

3

121

11

51

211

Oceania

Asia

Europa

Amer ica

Total

HPP user companies profile

� 65 different HPP users companies (from whom we have data) all over the

world

Group > 5000

11; 18%

Very small < 10

3; 5%

10< Small< 50

19; 31%

50< Medium< 250

9; 15%

250< Large< 1250

13; 21%

1250< Very

Large< 5000

6; 10%

� 130 HPP equipment

� 65 companies

� Production in 2008 : >150 000 tons

Equipment and industrial production in the

world

Industrial HPP users versus food industries

% total number of machines % total vessel volume

Juices and beverages

12%

Vegetable products

30%

Meat products

40%

Seafood and fish

12%

Others products

6%

Juices and beverages

17%

Vegetable products

34%

Meat products

28%

Seafood and fish

14%

Others products

7%

COMMERCIAL APPLICATIONSHIGH PRESSURE PROCESSING

Meat products

• Destruction of pathogens : Listeria, Samonella, coliforms…

• Shelf life increase

• Stabilisation of preservative-free or low salt content products

Country Products

Spain Sliced cooked ham and “tapas”

USA Sliced cooked products and proscuitto ham

USA Poultry products

USA Pre-cooked chicken and beef strips

Spain Sliced cooked chicken, ham and turkey products, Serrano cured ham

Italy Proscuitto ham, salami & pancetta

Germany Cured and smoked sliced and diced ham

Japan N itrites- free bacon, sausages and sliced meat

USA Ready- to-eat meat based products

Spain Cured meat products & Serrano ham

Canada Cured meat products

USA Whole roasted chicken

USA Sliced cooked turkey and chicken

HPP commercial products

EXAMPLES

• Shelf life increase• Opening seafood shell • Easy shellfish meat extraction• Sanitization (inactivation of Vibrio)

Shellfish and fish

Country Products

USA Oysters

USA Oysters

USA Oysters

USA Oysters

Canada Seafood

Canada Lobsters

N. Zealand Mussels shucking for meds

Italy Desalted cod

Spain Ready-to-eat salmon, hake & tuna

USA Lobsters

Korea Shellfish

Canada Seafood

HPP commercial products

EXAMPLES

• Sanitisation and shelf life increase.

• Preservation of colour, flavour and vitamins.

• Reduction of the starch retrogradation of the rice.

• Reduction of PPO activity in avocado.

Vegetable products

HPP commercial products

Country Products

Japan Fruit jams and fruit and vegetable sauces

Japan Pre-cooked & hypoallergenic rice

USA Avocado products : guacamole, sauces

Italy Fruit jams

USA Avocado products

Mexico Avocado products

Mexico Avocado products

Mexico Avocado products

USA Sliced onions

Canada Apple products : jam and sauce

USA Tofu

Spain RTE vegetable meals

USA Tomato sauces

EXAMPLES

Country Product

Japan Grapefruit juice

Japan Mandarin juice

France Citrus juices

Mexico Citrus juices and smoothies

Lebanon Fruit juices

USA Apple juice

Portugal Apple & citrus blended apple juice

Italy Fruit and vegetable juices

USA Orange juice, lemonade and smoothies

Czech Republic Broccoli & apple, beetroot, carrot juices

Northern Ireland Smoothies

Fresh Fruit Products & Juices

• Sanitisation and shelf life increase

• Destruction of pathogens

• Preservation of colour, flavour & vitamins

of freshly squeezed fruits

Commercial HPP products

EXAMPLES

The NATURAL

appeal

• CLEAN LABEL

• No artificial ingredients: meet new standard of identity

• Consumers associate natural with quality

Exploit capacity

• Increase factory utilisation by square curving production

• Reach new markets from existing factory

• Extend supply chain and leverage existing supplies

Address spoilage

and returns

• Reduced costs from product failures and returns

• Through abuse, lengthy supply chain, or retail overstocking

• Identify 20% of production that is causing 80% of bad goods

Value propositions

HPP: COLD PASTEURISATION FOR

QUALITY JUICES AND FRUITS

FOOD SAFETY• Destruction of pathogens

• Brand protection

• Safest alternative for high risk products

NPD

OPPORTUNITIES

• New, unique products further than packaging changes

• Think about things that you could not do before

• Access value added niche markets

EXPORTS

• Secure your authorisation to the most demanding

countries

• USA, Japan

• EU becoming more restrictive on Listeria etc

Value propositions

Japan: The first commercial products

HPP OF FRUIT PREPARATIONS

Italy: fresh quality fruit pureès and juices

HPP OF FRUIT PREPARATIONS and JUICES

The new challenge: HPP fruit for the dairy industry

HPP OF FRUIT PREPARATIONS and JUICES

LARGE BAGS OF HPP FRUIT PREPARATIONS

HPP FRUIT PREPARATIONS: COULIS

FONTERRA (NZ)

HPP EQUIPMENT FOR DAIRY PRODUCTS

HPP EQUIPMENT DESIGN

� Specially designed for the food industry

� Safe, ergonomic, reliable

� Clean and evironmentallyfriendly

� Improves traceability

� Easy installation

� The current industrial standard for HPP solutions

HORIZONTAL DESIGN

� Wire-winding

� Long life

� Lighter weight

� Safety

HIGH PRESSURE VESSEL

� Low energy consumption

� New pump configurations

HIGH PRESSURE INTENSIFIERS

Check valves

Plunger

Piston

� Automation

LOADING & UNLOADING

� Integrated lines

EVOLUTION� Faster cycle times

� Greater size and throughput

� Design, materials, reliability

Wave 6000 / 55� Ideal equipment for small productions, product development, market tests

Wave 6000 / 135

� Ideal for medium productions, its big diameter chamber allows processing big size products (whole hams e.g.)

Wave 6000 / 300� Our best-selling, high production equipment

� 2 machines working together

� Shared intensifiers

� Increased throughput

THE TANDEM CONCEPT

Wave 6000/420

� The biggest capacity, higher production equipment available

� Up to 2 Tons/hour

� 8 pressure intensifiers

� 380 mm diameter for optimum filling ratio

NC Hyperbaric thanks

�Thanks to all our clients in Europe, America, Asia and Oceaniawho made NC Hyperbaric the world market leader of HPP industrial food equipment, since 2005.

�See next slide for contactdetails

THANK YOU FOR YOUR ATTENTION

FRANCISCO PURROY, DVMTechnical Sales Manager

+34 626623049f.purroy@nchyperbaric.es

NC Hyperbaric is represented in the Benelux by:Mark de Boevere

Promatec Food Ventures BV

Rootven 24a

NL-5531 MB Bladel

T: +31 (0)497 33 00 57

E: mark.deboevere@promatecfoodventures.com

I: www.promatecfoodventures.com