hose, couplings & equipment - petrojed · hose type is super choke & kill or 15,000 w.p....

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Hose, Couplings & Equipment


Table of Contents

Section Description Page

Gates Worldwide Locations .........................................................2

1 OilfieldQuote/OrderRequestForm .......................................4-6

2 TechnicalInformation&OilRigDrawings ............................7-43

3 OilfieldHoses .........................................................................44-65

GatesInternallyCertifiedFabricators ...................................46

4 MostCommonlyUsedAdd-OnFittings forRotary/Choke&KillHoses ..............................................66-85

5 HydraulicHoses ...................................................................86-100

6 HydraulicCrimpersandEquipment .................................101-106

7 IndustrialServiceHoses&CouplingSources ................107-134

8 CertificationsandStandards ............................................135-181

Design Considerations .........................................................182

ForOilfieldHoseandIndustrialServiceHosespecifications,refertotheGatesIndustrialHose,Couplings&Equipmentcatalog(#39496-000).

ForHydraulicHoseandEquipment(Crimper)specifications,refertotheGatesHydraulicHose,Couplings&Equipmentcatalog(#35093).


GatesRubberCo.(S)Pte.Ltd.No. 1 Changi South Street 3 Singapore 486477 Tel: 65-545-3800 Fax: 65-545-5322

TheGatesGroup(Shanghai)Co.,Ltd.No. 15 Hai Tang Street China-Singapore Suzhou Industrial Park Suzhou 215021, PR China Tel: 86-521-6761-9633 Fax: 86-512-6761-7184

GatesIndonesia(RepresentativeOffice)Ariobimo Sentral 4th Floor JI. H.R. Rasuna Said Kav.X-2 No. 5, Jakarta 12950, Indonesia Tel: 62-21-5270-721 Fax: 62-21-2525-760

Gates Japan Mastura Building 5/F 1-9-6 Shiba, Minato-ku Tokyo, 105-0014, Japan Tel: 81-3-5439-5188 Fax: 81-3-5439-5189

GatesThailand(RepresentativeOffice)Eastern Seaboard Industrial Estate 64/86 Moo4 T. Pluakdang A. Pluakdang Rayang 21140, Thailand Tel: 66-38-954-361 Fax: 66-38-954-362

Gates India

Ambala Chandigarh Highway P.O: Lairu, 140501, Punjab, India Tel: 91-1762-27050-53 Fax: 91-1762-274151

GatesAustraliaPty.Ltd.1-15 Hydrive Close Dandenong South, Victoria 3175 Australia Tel: 61-3-9797-9666 Fax: 61-3-9797-9600

Gates Worldwide Locations

Gates Corporation

1551 Wewatta Street, P.O. Box 5887 Denver, Colorado 80217-5887 Tel: (303) 744-5070 Fax: (303) 744-4540

GatesCanada,Inc.225 Henry Street, Bldg. #8 Brantford, Ontario, N3S 7R4, Canada Tel: (519) 759-4141 Fax: (519) 759-0944

GatesdeMexico,S.A.deC.V.Cerrada de Galeana No. 5 Fracc. Industrial La Loma 54060 Tlalnepantla Edo de Mexico, Mexico Tel: 52 (55) 2000-2700 Fax: 52 (55) 2000-2701

GatesEuropeN.V.Dr, Carlierlaan 30 B-9320 Erembodegem, Aalst, Belgium Tel: 32-53-762-711 Fax: 32-53-762-713

GatesInterAmerica3609 North 29th Avenue Hollywood, Florida 33020 USA Tel: (954) 926-4568 Fax: (954) 926-8024

GatesArgentinaIrala 345 (1163) Buenos Aires, Argentina Tel: 54-11-4307-5050 Fax: 54-11-4307-3907

Gates do Brasil Ltda.

Rua Dr,. Renato Paes de Barros 1017 – 8º andar – cj. 81 04530-0014 São Paulo-SP, Brasil Tel: 55-11-3848-8136 Fax: 55-11-4848-8170


SuperChoke&Killor15,000W.P.CementingHoseRequestforQuote/OrderForm

1. o m st fill i all the information on the form in order to have your quote request/order processed. Any missing information can lead to costly delays in processing your request. If there are any questions about any a t o t e o m o t e a licatio c ec details wit o oilfield c stome

or call Ron Trujillo at 303-744-4735. 3. The Date, Customer Name, P.O.# (if actual order) must be completed.

Hose Type is Super Choke & Kill or 15,000 W.P. Cementing. Hose Size is the Hose I.D. Fill in Overall Length of the assembly, Quantity and Working Pressure. If customer requests safety clamp & chain, lift eye clamp or stain-less steel armor, be sure to check the appropriate boxes.

3. There must e a fitti g ide tified o t e o m o eac e d o t e ose.Give all t e e ested i o matio o eac fitti g a ge ammeunion, etc.).

* Type: * Nominal Size: * Working Pressure: * Ring No.: * Groove: STD or Stainless Steel

. o e am les o ow to com lete t e fitti g sectio see ost ommo lUsed Weld-On Fittings” section. On each drawing there is an example of ow to fill i t e ote o m.

. o a s ecial fitti g ot ict ed o t e o m se t e t e catego atthe bottom of the form.

. ec t e a o iate o o a ce tificatio s o sta da ds i.e.Lloyd’s of London, etc) that are requested by the customer.

7. For pricing send the quote request form to the appropriate marketing department.


Quote/OrderForm


ProgressiveProductsforyour

RapidlyAdvancing Technology


GatesHighPerformanceDynamicPressureRatedRotaryHoseAssemblies

To keep pace with rapidly advancing drilling technology involving directional drilling and down-linking with negative pressure pulses, Gates offers a high performance API 7K rated rotary hose assembly that far exceeds minimum standards. In addition to a high quality hose construction, the Gates system has a swage attached coupling with no seals to leak and no set screws to loosen with operation vibrations or e o to wea e wit wo i g tem e at es a o e . st test es lts sig ifica tl e ceed t eminimum standards as shown in the chart below.

Coupling pull tests on hose assemblies show outstanding coupling retention capabilities as shown in the chart below. The Grade D hose assemblies were pressurized to 5,000 psi and then pulled. The hose stretched 15” and 12-5/8” before pressure loss. The Grade E test assembly pressurized to 7,500 psi stretched 16” before pressure loss. None of the test assemblies exhibited coupling separation. This is impor-tant for the safety of operators in the vicinity of such heavy, high pressure hose assemblies that could come crashing down if coupling separation were to occur.

Important: The statements and data on this page are not intended as an implied warranty. The test data is obtained with new, unused hose assemblies under controlled conditions. Results in actual use of products may be different from the test data due to many factors including, but not limited to: conditions of use, care given the assembly, temperature and pres-sure, material passing through the assembly, frequency of use, and wear and tear of the assembly.


Calculations based on the equation below:

*V= 0.408 x gpm d2

*V= Velocity, ft./sec. Gpm = gallons per minute d = hose I.D., inches

GatesOilfieldHoseFlowRateLimitssome oil igs t e ow ate o m d to t e d ill i e as ee i c eased sig ifica tl . low

rates as high as 3,100 GPM have been reported. Three pumps aligned to work together ca e set to od ce t e ig e ow ate. e laci g t ese e e si e com o e ts mo efrequently is compounded with the additional service downtime.

There are factors that need to be considered to safely and cost effectively provide such a ig ow ate. s ow ate i c eases elocit o t at id t o g a co d it s c asa ose o a i e will also i c ease. s elocit i c eases t e t le ce o t e mo i g idincreases. Excessive turbulence produces erosive friction, heat, and vibration. This can a e a damagi g e ect o ose i e m s a d ot e com o e ts i t e s stem sig ifi-

cantly reducing their length of service life. Things will not last nearly as long under increas-ingly severe conditions.

To maximize the length of service time from hoses, etc., and reduce damaging effects of e cessi e elocit ates ecomme ds limiti g t e id elocit to a ma im m o seet e seco d . ig e ow ates will e i e la ge o e oses a d i some cases m l-

ti le ose li es. e ta le elow s mma i es t e elatio s i o ose si e ow ates a dvelocity. To avoid costly, frequent replacements and downtime, stay out of the high velocity shaded area in this table.

FlowRates (*Velocity for various pumping rates)

Velocities higher than 30 feet per second and up to 45 feet per second can be used in ota ose oil field a licatio s t a s o te o tim m li e will e e ected. i e e -ecta c ca a de e di g o t e solid co te t t e o id ei g co e ed a dtem e at e o id. o o ow ow calc latio o o s ecific a licatio oca go to gates.com/ ess e d o . o a e t e estio s co ce oil field idvelocity and type of application please contact Gates Fluid Power Product Application Group at 303-744-5070.


NOTE: All large land and offshore rigs have many other components, but basic usage of rotary and vibrator hose shown here is virtually the same on all of them.

Safety&MaintenanceofGatesOilfieldHoseAssemblies

Scope

This procedure is a recommended practice for the storage, handling, operations, testing and inspection of all si es o e i le co ecto s.

This includes connectors between the standpipe and swivel (A: Rotary Drilling Hose) as well as connectors between the pump and standpipe (B: Vibrator Hose) for pumping mud at high pres-sures during oil drilling and exploration work (see Figure 1).

Also includes the connectors for the BOP system using Choke & Kill hoses and hydraulic BOP hoses.

Warning

Afailureofarotarydrillingor vibratorhoseinservicemayresultinseriousbodilyinjuryorseverepropertydamage.

ForewordThe objective of this manual is to emphasize SAFETY by providing recommended procedures for proper handling, storage, use and maintenance of Rotary/Vibrator/Choke & Kill/BOP hose as-sem lies. te al i s ectio a d field ess e testi g io to a co ti ed se ice o a oseassembly is critical to ensure safe operation. These are MANDATORY PROCEDURES for appli-cations where an assembly failure could result in serious bodily injury or severe property damage.

AnnualRevalidationA risk assessment of the application of an oil field ose assem l is sed a d s o ld e co d cted to esta lis a a o iate s ec-tion, Maintenance, and Revalidation (IMR) program. Annual revalidation is recommended for Rotary, Vibrator, Choke & Kill and BOP drilling rig hoses. Further visual inspections are also recommended. Contact your local Gates Engineering and Services (E&S) representative for details and establishing your IMR program.


Storage

1. Completely drain hose assembly before placing in storage.

2. Whenever feasible, store hose in original shipping crate. This will provide extra protection against the deteriorating ef-fects of solvents, corrosive liquids, ozone and sunlight. Hose should be stored so coils are in a horizontal plane.

3. Certain rodents and insects can damage hose. Adequate protection from them should be provided.

4. The ideal temperature for storing hose ranges from 50o F (10o C) to 70o F (21o C) with a maximum limit of 100o F (38o C). If stored below 32o F (0o C), hose will become stiff and will require warming to 40oF (4.5o C), before being placed in service. Hose should not be stored near sources of heat, such as radiators or base heaters.

5. To avoid adverse affects of high ozone concentrations, hose should not be stored near electrical equipment that may generate ozone or be stored for any lengthy period in geographical areas with high concentrations of ozone. Expo-s e to s lig t di ect e ected o e ethrough windows should be avoided.

6. Do not stack hose or place anything on top of it to prevent damage.

Handling

Caution: Care should be exercised to prevent mishandling. Crushing or kinking of hose can cause severe damage to re-inforcement. If this occurs, remove hose from service and then contact local Gates representative for further advice.

1. In order to minimize the chance of kinking, hose should preferably be re-moved from its crate by hand, laid out in a straight line, then lifted by means of a catline attached near one end of hose.

2. Hose assemblies should never be lifted by the safety clamp and chain. The as-sembly should always be lifted by the li t e e clam s see fig es a d .

3. Attachment of a set of lift eye clamps to the hose end coupling to safely lift and move a heavy hose assembly is a necessity to avoid hose kink damage. A set of lift eye clamps can be obtained from Gates. (see Figure 2).



RecommendedPracticesWhere applicable, the following recom-mended practices should be used on rotary drilling and vibrator hose.

A.OverallHoseLength 1. Includes standard connector and/or

special adapters (see Figure 3).

B.RotaryHoseLength 1. In order to avoid kinking hose, the

hose length and standpipe height should be such that when raising or lowering, as in making mouse hole connections, the hose must not ex-ceed the rated minimum bend radius at the swivel when it is at its lowest drilling position and at the standpipe when it is at its highest drilling position. Use the following equation to deter-mine the recommended hose length.

LH = LT/2 + π R + S Where: LH = Length of hose in ft. LT

= Length of hose travel in ft. R = Minimum bend radius in ft. = 4’ for 2 1/2” and 3” hose = 4.5’ for 3 1/2” and 4” hose S = Allowance for contraction in LH due to

maximum recommended working pres-sure in ft., which is 1 ft. for all sizes.

C.StandpipeHeight 1. Use the following equation to

determine the recommended standpipe height (see Figure 4).

HS LT/2 + Z Where: HS = Vertical height of standpipe in ft. LT = Length of hose travel in ft.

eig t i t. om to o de ic ooto end of hose at swivel when swivel is at its lowest drilling position.

NOTE: When the actual hose length is greater than the calculated length, the standpipe height should be increased by half the difference between the actual length and calculated height.



D. VibratorHoseLength 1. It’s important to choose a vibrator hose

having an inside diameter equal to that o t e m disc a ge fitti g a d t eid s l li e i side diamete s. is

is ecessa to allow ee ow o idand to avoid turbulence or unnecessary abrasion of the hose tube. The length of vibrator hose should be given careful consideration. It should be long enough to prevent kinks near the couplings, yet short enough to prevent kinks in the radius near the middle of the hose.

E.HoseConnections 1. Line pipe threads should only be used

on working pressure of 5,000 psi or less. Threaded end connections should not be welded to the coupling once swaged/crimped onto the hose as this will damage hose/coupling interface. Working pressure of 5,000 psi and above should have the appropriate termination butt welded to the coupling prior to swaging/crimping. The connec-tions attaching the hose to the swivel and standpipe should be as tangential as possible. The use of a standard hammer union connection on the swivel gooseneck will ensure this relationship at top of hose. It’s recommended that a 180 degree gooseneck be used on the standpipe connection if the standpipe is vertical. A 160 degree gooseneck should be used if the standpipe has the same slope as the derrick leg.

F.VibrationandPulsation 1. Continuous pressure pulsations and

vibrations may shorten the useful life of rotary and vibrator hoses used in high

pressure mud piping systems. Surge chambers or pulsation dampeners of the correct size should be installed in each mud pump discharge line. The precharge pressure for pulsation damp-eners should be set at 10 percent of the maximum design rated pressure. The lines on the suction side of the pump should be pressure charged or operated wit a ooded s ctio to mi imi e ca ita-tion that can cause pulsations. Pulsa-tion dampeners designed for the pump suction lines should also be installed to minimize pulsation if cavitation occurs.

G.OperatingLimits. 1. Operating personnel should be advised

as to the highest and lowest drilling posi-tions, length of standpipe, etc., for which the hose was selected. Drilling opera-tions should be carried out within design limits of the hose.

H.Clearance 1. Hose installation should allow adequate

clearance between hose and derrick or mast to avoid rubbing or interference.

I. BargeAttendedOff-ShoreRigs . e ota ose is sed as a e i le

line between barges or off-shore drilling rigs, care must be taken to ensure hose is in alignment between both end con-nections. It’s recommended that swivel joints be used at both ends. Excessive e i g a d e i g o ose will ca se

premature failure.



D.OilBaseMuds 1. The use of oil based mud having an

excessively high aromatic content will cause hose inner liner to swell, result-ing in less abrasion resistance which can shorten service life. It’s recom-mended that oil based mud be held to a minimum aniline point of 150°F (66°C). Maximum rated temperature should not be exceeded.

E.Twisting 1. Hose should not be twisted. In order to

prevent twisting, it’s suggested that a swivel be installed on the gooseneck end of hose. Each length of hose has a longitudinal stripe or layline. Use this layline as a guide to ensure hose is installed without any twist.

F.SafetyClamps(see Figure 5) 1. All rotary hoses and vibrator hoses 8’

or longer are marked with the notation ttac a et lam e e . a et

clamps must be installed prior to plac-ing hose into service.

a. For rotary hose — This dimension shall be 6” to 18” from the inboard end of the coupling.

b. For vibrator hose — This dimen-sion shall be 6” to 10” from the inboard end of the coupling.

2. Safety and lift eye clamps can be ob-tained from Gates. The location for at-taching these safety clamps is shown by marks at each end of the assembly. Do not use the safety clamp or chain for lifting (see Figure 5).

Operations

Caution: Care should be exercised during operation to prevent crushing or kinking of hose. Crushing or kinking can cause severe damage to cable reinforce-ment. If this occurs, remove hose from se ice a d test as o tli ed i t e ieldTest Pressure” section.

A.WorkingTemperature 1. Working temperature should not

exceed the rating of the hose. Tem-peratures encountered higher than the rated temperature will reduce hose life expectancy.

B.AfterCoolers 1. Compressors should always be

equipped with after coolers to lower the air or gas temperatures within tolerable limits. If after coolers are not used, air or gas entering hose at excessively high temperatures can reduce hose life expectancy.

C.WorkingPressure 1. The recommended maximum work-

ing pressure for rotary hose is shown in Table 1.

Table 1

MaximumWorkingPressuresHose

I.D. (in)Avail-able

Grades

Working Pressures (psi)

Grade D Grade E2 1/2” D, E 5,000 7,500

3” D, E 5,000 7,5003 1/2” D, E 5,000 7,500

4” D, E 5,000 7,5005” D, E 5,000 7,500



FieldTestPressureHose assemblies subjected to abnormal a se s c as se e e e d ll atte -ing, crushing, sharp kinking or exces-sive pressurization must be immediately inspected and hydro-statically tested. Damaged hoses should not be returned to service. Follow steps 1 through 8.

Operations Cont.

3. The safety clamp should be attached securely. Over tightening clamp may damage hose. In the case of rotary hose, the safety chain should be attached to a derrick upright at the standpipe end, rather than a trans-verse support.

Field testing of rotary hose, when required for establishing periodic safety levels of continued operation, should be conducted with these factors as a guide:

1. Check and properly attach safety clamp and chain for complete safety compliance.

2. Avoid twisting.

3. Suspend hose in normal unstressed position from standpipe to swivel.

4. Visually inspect hose for any external damage to hose body, end structure or couplings.

5. Pressure rise rate should be between 1,000 and 10,000 psi per minute.

6. Purge air when using mud, oil or water as permissible test media.

7. Restrict duration of test pressure to a maximum of 10 minutes.

8. Do not exceed 1.25 times the maxi-mum rated working pressure when testing.



On-The-Job Welding

CAUTION:On-the-job or in situ welding of hose assemblies is not recommended.

Warranty

lac old oil field oses a e wa a tedby Gates Corporation to be free from defects in material and workmanship for the life of the product. Should a defect be proven in the product’s material or work-manship, Gates will, at its option, replace or repair any rotary drilling or vibrator hose of our manufacture.

AnnualRevalidationA risk assessment of the application of a oil field ose assem l is sed a dshould be conducted to establish an ap-propriate Inspection, Maintenance, and Revalidation (IMR) program. Annual revalidation is recommended for Rotary, Vibrator, Choke & Kill and BOP drilling rig hoses. Further visual inspections are also recommended. Contact your local Gates Engineering and Services (E&S) representative for details and establishing your IMR program.

ExternalInspection 1. Carefully examine hose cover prior

to each rig-up or every 30 days, w ic e e comes fi st.

2. Hose cover serves the primary func-tion of protecting cable reinforcement from physical or environmental dam-age. Cover should be carefully ex-amined to detect areas where cable reinforcement may have been dam-aged. Inspect hose cover for cuts, gouges, tears and abrasion.

3. Any cuts, gouges or tears in the cov-er should be repaired. Cover should be regularly inspected to ensure fur-ther deterioration does not occur. If cable reinforcement is exposed and rust or corrosion is evident, remove hose from service.

4. Cover may show surface cracking due to prolonged exposure to sun-light or ozone. Such deterioration, as long as it does not expose the cable reinforcement, is not usually cause for removal from service.

.



e ates commitme t to t e oilfield i d st is e ected i o com lete od-uct line. We make technically superior products to serve the industry.

ll li e o s ecialt oilfield oses ma act ed to t e s ecificatio s

ll li e o d a lic ose a d co ecto s

d a lic c im e s a d e i me t

d st ial oses

The pages in this section show an overview of both a land-based rig and a semi s me si le ig a d t e ecomme ded ates od cts o s ecific a li-cations.



ForewordThe objective of this manual is to empha-size SAFETY by providing recommended procedures for proper handling, storage, use and maintenance of decoking hose assem lies. te al i s ectio a d fieldpressure testing prior to any continued service of a hose assembly is critical to ensure safe operation. These are MAN-DATORY PROCEDURES for applications where an assembly failure could result in serious bodily injury or severe property damage.

Scope

This procedure is a recommended prac-tice for the storage, handling, operations, testing, and inspection of Decoking hose assemblies (See Figure 1).

Warning

AfailureofaDecokinghoseinservicemayresultinseriousbodilyinjuryorseverepropertydamage.


Figure 1

GATESCORPORATIONLIMITEDWARRANTYe ates o o atio ates od ct is wa a ted to e ee om de ects i mate ial o wo ma s i o twe t o

months from the date of delivery to Customer. Gates will, at its option, replace or repair any merchandise proved defective in mate ial o wo ma s i o ot . o e e t will ates o o a wa a t claim less it is otified o t e claim wit i simonths of the expiration of the warranty period. This shall be the sole remedy for breach of warranty.

This is the exclusive remedy, limited to the Customer’s purchase price of the product. Damage to the product due to abuse, misuse, improper use, inadequate maintenance, or failure to follow published installation, use and service recommendations automatically voids this warranty. For warranty service, please contact the Customer Service Department of Gates Corporation, 1551 Wewatta Street, Denver, Colorado 80202.

ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, WARRANTIES OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY DISCLAIMED. IN NO EVENT WILL GATES BE LIABLE TO ANY PARTY FOR CONSEQUENTIAL, INCIDENTAL, SPECIAL, EXEMPLARY AND INDIRECT DAMAG-ES, INCLUDING BUT NOT LIMITED TO LOST PROFITS, REGARDLESS OF WHETHER SUCH DAMAGES WERE REASON-ABLY FORESEEABLE, OR WHETHER GATES HAD KNOWLEDGE THAT THEY COULD OCCUR.

Some states do not allow the exclusion or limitation of incidental or consequential damages, and some states do not allow limita-tions on how long an implied warranty lasts, so the above limitation and exclusion may not apply to you. This warranty gives you s ecific legal ig ts a d o ma also a e ot e ig ts w ic a om state to state.


HandlingCaution:Care should be exercised to prevent mishandling. Crushing or kinking of hose can cause severe damage to re-inforcement. If this occurs, remove hose from service.

1. In order to minimize the chance of kinking, hose should be preferably be removed from its crate by hand, laid out in a straight line, and then lifted by means of a catline attached near one end of hose.

2. Hose assemblies should never be lifted by the safety clamp and chain. The as-sembly should always be lifted by the lift eye clamps (see Figures 2 & 3).

3. Attachment of a set of lift eye clamps to the hose end coupling to safely lift and move a heavy decoking hose assembly is a necessity to avoid hose kink dam-age. A set of lift eye clamps can be ob-tained on special order (see Figure 2)

Figure 2

Storage

1. Completely drain hose assembly be-fore placing in storage.

2. Whenever feasible, store hose in original shipping crate. This will provide extra protection against the deteriorat-ing effects of solvents, corrosive liq-uids, ozone, and sunlight. Hose should be stored so coils are in a horizontal plane.

3. Certain rodents and insects can dam-age hose. Adequate protection from them should be provided too.

4. The ideal temperature for storing hose ranges from 50°F (10°C) to 70°F (21°C) with a maximum limit of 100 F (38°C). If stored below 32 F (0°C), hose will become stiff and will require warming before being placed in ser-vice. Hose should not be stored near sources of heat, such as radiators or base heaters.

5. To avoid adverse affects of high ozone concentrations, hose should not be stored near electrical equipment that may generate ozone or be stored for any lengthy period in geographical ar-eas with high concentrations of ozone.

os e to s lig t di ect e ectedor even through windows should be avoided.

6. Do not stack hose or place anything heavy on top of it to prevent damage.



Table 1

Hose ID (In.) Working Pressures (psi)3” 5,000 7,500

3 ½” 5,000 7,5004” 5,000 7,500

D.DrillingCuttingWater

Drilling cutter water used to break up coke and oil mixture will have phenols present up to 15 PPM concentration levels.

E.Twisting

Hose should not be intentionally back twisted. In order to prevent twisting, it is s ggested t at a swi el a ge einstalled on one end of the hose. Each length of hose has a yellow longitudinal stripe. Use this as a guide to ensure hose is installed without any twist.

F.SafetyClamps(SeeFigure3)

1. All Decoking hoses 8’ or longer are ma ed wit t e otatio ttac a etClamp Here”. Safety clamps must be installed on decoking hose prior to placing hose into service. This dimen-sion should be 6” to 18” from the in-board end of the coupling.

2. A set of safety clamps along with lift/eye clamps can be obtained on special order. The location for attaching these safety clamps is shown by marks at each end of the assembly. Lift eye/clamps are also available. Do not use the safety clamp or chain for lifting (See Figure 3)

Operations

CAUTION:Care should be exercised during operation to prevent crushing or kinking of hose. Crushing or kinking can cause severe damage to cable reinforce-ment. If this occurs, remove hose from se ice a d test as o tli ed i t e ieldTest Pressure” section.

A.Application

This hose is required to convey cutting wate om t e fi ed steel i e wo atmid drilling rig height, to the moving rotary joint at the top of the drill stem.

B.WorkingTemperature

Working temperature should not exceed 180°F (82°C). Temperatures encountered higher than maximum level will shorten the useful life of the hose.

C.WorkingPressure

The recommended maximum working pressure for Decoking hose is shown in Table 1:


Figure 1


. o d ct field testi g de ll es o -sibility of end user with SAFETY in mind.

ExternalInspection1. Carefully examine hose cover prior to

each use or every 30 days, whichever comes fi st.

2. Hose cover serves the primary function of protecting cable reinforcement from physical or environmental damage. Cover should be carefully examined to detect areas where cable reinforce-ment may have been damaged. In-spect hose cover for cuts, gouges, tears, and abrasion.

3. Any cuts, gouges, or tears in the cover down to, but not into cable reinforce-ment should be regularly inspected to ensure further deterioration does not occur. If the cable reinforcement is ex-posed and rust or corrosion is evident, remove hose from service.

4. Cover may show surface cracking due to prolonged exposure to sunlight or ozone. Such deterioration, as long as it does not expose the cable reinforce-ment, is not usually cause for removal from service.

On-The-Job Welding

CAUTION:On-the-job welding of hose assemblies is not recommended. Exces-sive heating from welding can cause hose damage.

FieldTestPressureHose assemblies subjected to abnormal a se s c as se e e e d ll atte -ing, crushing, sharp kinking or exces-sive pressurization must be immediately inspected and hydro-statically tested at 1.25 times the rated working pressure. Follow steps 4 through 9 below.

Field testing of decoking hose, when required for establishing periodic safety levels of continued operation, should be conducted with these factors as a guide:

1. Check and properly attach safety clamp and chain for complete safety compliance

2. Avoid all back twist

3. Suspend hose in normal unstressed position.

4. Visually inspect hose for any external damage to hose body, end structure or couplings.

5. Raise pressure between 1,000 and 10,000 psi per minute.

6. Bleed air when using water as permis-sible test media.

7. Restrict duration of test pressure to a maximum of 10 minutes.

8. Do not exceed 1.25 times the working pressure when testing.



proved defective in material or workman-ship, or both. In no event will Gates honor a wa a t claim less it is otifiedof the claim within six (6) months of the expiration of the warranty period. This shall be the sole remedy for breach of warranty.

Warranty

Black Gold® decoking hoses are war-ranted by Gates Corporation to be free from defects in material and workmanship for twenty-four (24) months from the date of delivery to Customer. Gates will, at its option, replace or repair any merchandise


DecokingHoseConstruction

No. Description1 e e odified it ile2 Textile – Multiple Layer of polyester cord over tube and under cover3 Adhesion Layers4 Cable – Multiple layers of High tensile brass plated steel cables5 o e e odified it ile esista t to a asio co osio c tti g go g-

ing, oil, and weather. One continuous longitudinal yellow transfer label. Serial num-ber and manufacture date embossed.

6 o li gs waged. lied wit sta da d a ges o e i ale t


LandDrillingRig

16

15

14

1

11

10

9

8

2

4

5

1313

1212

17

7

3

16


LandDrillingRigComponentsandGatesRecommendedProducts


Sea Floor

Semi-SubmersibleRig1

23

4

6

5 5

6

TopViewDrillingFloor(Same components as the Land Drilling Rig - refer to Land Drilling Rig Sketch)


Semi-SubmersibleDrillingRigComponentsandGatesRecommendedProducts

Thesemi-submersibledrillingfloorcomponentsarethesameastheLandDrillingRigcomponents-refertotheLandDrillingRigsketchandcomponentstodetermineGatesrecommendedproducts.


When the blowout preventer system is on t e sea oo ates lac old® Choke and Kill (or Super Choke and Kill) hoses are sed a o d t e e i le oi t a o e t elowo t e e te o t e sea oo .

This joint allows for rig movement with the waves and current.

Choke and Kill hoses run from the preventer stack to the choke and kill pipelines at-tached to the marine riser.

At the top of the marine riser, Black Gold® Choke and Kill (or Super Choke and Kill) hoses are used around the drill string’s telescoping joint. They run from the choke and kill pipelines at the top of the riser to the choke and kill manifolds on the drill rig. These hoses often are called droop hoses.

Choke hoses are interchangeable with kill hoses.

Gates Black Gold® Choke and Kill and Su-per Choke and Kill hoses are manufactured to a dle to e ce t d oge s lfidegas for one hour at 200°F (93°C) at working pressure.

d oge s lfide is a let al gas e -countered in rock formations in many drilling areas.

For ordering information, please see the OilfieldHose section of your Gates Guide.

ChokeandKillHoses

BlackGold®ChokeandKillandSuperChokeandKillHose

A choke-and-kill system is used in offshore drilling to control well kicks – pockets of high pressure gas that get into the drill string during drilling.

As the gas moves upward, it expands, making the drilling mud too lightweight to control pressures in the hole. If the kick is

too strong, it can blow out the well.

To prevent this, the crew closes rams on the blowout preventer stack. This seals off the annulus – the pipeway through which mud returns from the wellhead on t e sea oo to t e d illi g ig o t e oceasurface.

Next, high pressure mud, up to 15,000 psi, is pumped down the choke line to force the gas back into the formation.

If this is not successful, high pressure ce-ment, up to 15,000 psi, is pumped down the well through the kill line. The well is sealed off, the drilling unit is separated, and the well and all equipment in the hole are lost.

GatesHoseApplicationsintheOilfield


These Gates hoses also pass Lloyd’s of London Flexible Hose Fire Test OSG/1000/499 at 1,300°F (700°C) for 30 minutes at rated working pressure.

Choke and Kill Hoses must:

Be pressure rated for the same pressures as the blowout preventer stack.

Meet all minimum blowout preventer testing requirements.

Have consistent interior diameters to minimize wear at the point of diam-eter change.

e m e o a g la de ectio swithin these hoses should be kept to a minimum. If hoses must make several angular changes between the stack and the choke manifold, it may be advisable to use tees and crosses to absorb the turbulent ero-sion effects at these points.

Available in lengths up to 90 feet (27.5 mete s i side diamete s a dinches (63.5 and 76.2 mm).

Special stainless steel armoring is avail-able for all Gates choke and kill hoses on request. Lifting collars and safety chains are also available.

MotionCompensatorHose

BlackGold® Motion

CompensatorHose

Motion Compensators are used on an off-shore rig’s hoisting system. They compen-sate for the up and down movement of the rig, so that even pressure is kept on the drill string.

Motion Compensators are either integral parts of the traveling block or are installed just below it. They are hydraulically actuated units, pressurized by an air-oil accumulator.

Gates Black Gold Motion Compensator ose s lies id to t e acc m lato om

a cylinder mounted on the derrick.

Supplied in lengths up to 90 feet (27.5 me-te i side diamete s a dinches (63.5, 76.2, 88.9 and 101.6 mm).

Important: Systems use various types of ids. ose m st e sed t at is com ati le

wit t e a tic la id ei g sed. e ce -tai to state t e t e o id w e o de i gGates Motion Compensator Hose.



BlackGold®RotaryVibratorHose

This hose, the same as the Black Gold® Ro-tary hose, connects the vibrating mud pump manifold to the standpipe manifold. Its main function is accommodating align-ment and dampening vibration as it trans-ports the mud to the standpipe.

Hose lengths range from 6 to 30 feet (1.8 to . mete s wit i side diamete s o to

4 inches (63.5 to 101.6 mm).

LowWorkingPressure,LightweightHose

Powerbraid®PlusRotaryHose

This Gates hose is used for air drilling and/or mud drilling of small diameters and rela-tive shallow holes. It is also used on work-over rigs.

Supplied in 50-foot (15.2 meters) lengths wit i side diamete s o a d(50.8 mm, 63.5 mm, and 76.2 mm).

DrillingHoses

BlackGold® RotaryHose

Rotary drilling hose runs from the top of the standpipe to the swivel to provide e i ilit etwee t e sta d i e a d t e

swivel movement. This hose carries drill-i g id om t e m d m s to t e s al-low drill string.

Gates Black Gold® Rotary Drilling hose handles working pressures as high as

si w ile emai i g e i le e o gto travel up and down with the traveling block.

The hose is supplied in lengths of up to 90 feet (27.5 meters). Inside diameters a ge om to i c es . to

101.6 mm).

i ce d illi g ids a e s all de se a d

abrasive, the hose tube must have ad-equate oil, chemical and abrasion resis-tance.

The hose cover must withstand gouging, harsh weather, oil and other corrosive ids commo at d illi g sites. tai less

steel armoring is available upon request.

Safety clamps and chains are available. The correct location for mounting is des-ignated on the hose.



Also available for this application are hy-draulic hoses C12 (through 2 inch [50.8 mm] diameters at 2,500 psi wp) and C13 (through 2 inch [50.8 mm] diameters at 5,000 psi wp).

ServiceHoses SeaHorse®FuelSuctionorTransferHose

Use Sea Horse® Transfer hose for offshore and onshore petroleum suction/discharge service. Sea Horse has a high working pres-sure and small minimum bend radius. It is particularly suited to applications involving diesel fuels and other petroleum products w e e a lo g e t emel lig tweig t a d e -ible hose is required.

Available in lengths up to 200 feet (61 me-ters) with inside diameters ranging from 2 to 6 inches (50.8 to 152.4 mm).

Note: United States Coast Guard approval for use on offshore drilling Rigs and plat-forms is pending.

Trident®400Multi-ServiceHoseTrident is recommended for fuel, water and air transfer where a long, lightweight e i le ose is eeded.Note:United States Coast Guard ap-proval for use on offshore drilling rigs and platforms is pending.

Supplied in 200 foot (61 meters) lengths.



e ic s st ict defi itio a e a led to

the drill site in pieces and then assembled. Today, however, many land rigs have truck-mounted masts. commo sage de -rick” applies to both.

Derricks must carry great amounts of weight (for a deep hole, the drill string may weigh 250 tons). They are rated for both the load they can handle and the wind they can withstand.

At the top of the derrick is the crown block, a large set of pulleys through which a wire rope (the drilling line) is threaded.

The wire rope also is threaded through the traveling block, an arrangement of pulleys that has a large hook attached. The travel-ing block moves up and down the derrick to raise and lower drilling equipment.

The wire rope is let out or taken up by the

drawworks, which operates like a huge winch. The drawworks has clutches and chain-and-gear drives for speed and direc-tion changes. The drawworks’ catheads are sed to oist e i me t a o d t e ig oo

or to make up (put together) or break out (take apart) the drill string.

By far the most common method of drill-ing is rotary drilling, in which a rotating bit connected to a rotating pipe grinds a hole in the earth.

The pipe is hollow so it can carry specially mixed drilling mud to the bottom of the ole. e m d oats t e c tti gs ac to

the surface.

Rotary drilling is used throughout the world o sea oo s as well as mo tai sides. tsbasic principles may seem elementary, but today’s rig technology is sophisticated and complex. From the toolpusher on a North Sea drilling platform to a roughneck on a small land rig, the personnel who work the oil patch must have both skill and talent.

This section provides a basic idea of how modern rotary drilling works, both on shore and off.

ComponentsofaLandRigHoistingSystem

The most obvious part of an oil rig is its derrick. This supports the block-and- tackle hoist system that lifts and lowers the drill pipe and other equipment into and out of the hole.

RigTechnology


RotatingSystem

Attached to the traveling block’s huge hook is the swivel (Figure 1). It carries all the weight of the drill pipe, drill collars and bit. It also acts as a kind of funnel for drill-ing mud going into the kelly and down the drill string.

e ell is a ollow at sided i e a o t 40 feet long that rotates inside the swivel. t fits i to t e rotary table. The rotary ta le o t e oo o a ig is t e com o-nent that provides the rotation for rotary drilling.

With its master bushing and kelly bush-ing, the rotary table acts like a giant wrench that grasps the kelly and rotates it. The kelly moves up and down in the rotary table.

The kelly turns the rest of drill string – the pipe, heavy collars and bit.

RigTechnology


Eventually, the bit must be changed for different rock formations or it must be replaced because of wear. Or other opera-tions must be done downhole (such as testing the rock for oil). Then the drill pipe, collars and bit are tripped out of the hole.

Attached to the bottom of the kelly is drill pipe – steel pipe usually in 30-foot joints (lengths) threaded at each end (Figure 2).

Drill pipe is added a joint at a time as the hole gets deeper. To do this, a joint of pipe is hoisted from the pipe rack and is temporarily stored in the mousehole. The kelly and swivel are swung over and the new joint is made up on the kelly. Then the joint is raised and connected to the rest of the drill string.

Huge tongs are used to loosen and tight-en the connection between the pipe and kelly. It takes careful coordination among expert crew members to handle this pro-ced e ic l a d e ficie tl .

Attached to the bottom of the drill pipe are drill collars – thick-walled pipes, 30 feet long, used to weight the bit as it drills. The number and size of the drill collars depend upon the formation being drilled.

It is the bit, of course, that actually drills the hole. The bit is attached below the drill collars. The type of bit used depends on the type of rock being drilled.

ll its a e oles to allow d illi g id toexit.

Bit technology itself is highly advanced. It is possible for an expert to tell much about the downhole situation from care-fully observing how the bit is wearing.

Together, the swivel, kelly, drill pipe, drill collars and bit are called the drill stem.

ommo l d ill st i g e e s to t e col-umn – the drill pipe and collars.

RigTechnology


The kelly and swivel are temporarily placed in the rathole out of the way. The drill pipe is raised and broken out (taken apart) in stands or sections of three lengths of pipe each called a thribble. A stand can include four lengths (a fourble) or two lengths (a double).

Tripping out requires a great deal of coor-di atio t e c ew. s t e oo me eaout the tool joints, a derrickman leans the stands in the finger- board high on the der-rick. The derrickman handles this operation from the monkeyboard, as much as 90 feet a o e t e ig oo .

MudCirculatingSystem

illi g id m ed t o g t e d ill st i ghas a number of purposes. It cools and lubricates the spinning drill bit. When

it leaves the bit at the bottom of the hole, it ows ac towa d t e s ace i t eannulus, the space between the drill pipe a d t e ea t ig e . tti gs oat tothe surface in the drilling mud. The mud also cakes the hole to give it stability.

Drilling mud has another very important function. Rock formations may contain pockets of oil, gas or water under ex-tremely high pressures. A drilled hole may intersect any of these. When any of t ese ig ess e ids e te t e olethat is called a kick.

In its pressurized escape to the surface, t e id o gas ma low t e e ti e d illstring and drilling mud out of the ground or even out of the derrick. Oil well gush-ers are examples of such blowouts.

RigTechnology


At the upper end of the standpipe, the mud goes into the rotary or kelly hose, and then into the swivel. Flexible hose is used to accommodate the vertical movement of the swivel and kelly. Gates Black Gold® Rotary hose is used for this Application.

From the swivel, the mud goes down the kelly, drill string and bit at the bottom of the hole, then returns to the surface.

At the surface, the mud exits through a mud return line (a metal pipe) and falls into the shale shaker, which sifts out cuttings.

These days, the mud circulation system is essentially closed, so mud is constantly ei g clea ed degasse s desilte s

and desander’s to be re-circulated.

On a land rig, the cuttings are dumped into a pit. Offshore, the cuttings are carried by barge to a land disposal site.

Note: In some rock formations, air can be

used to drill. It is considerably faster. The air is circulated by large compressors with the cuttings blasted out of the hole through a blooey line. When a formation that needs to be drilled with mud is reached, the crew muds up.

Blowouts can destroy millions of dollars of equipment, waste valuable oil, damage the environment – and take lives.

illi g m d is t e fi st li e o de e seagainst blowouts. Its weight and density put pressure inside the hole, keeping formation pressures in check.

Actually, the mud is a very carefully mea-sured mix of water, clay, weighting material (often the mineral barite) and other chemi-cals. This mixture may be changed by the mud engineer as pressures change down-hole.

Mud technology is highly complex and mud service companies have a mud engineer on the rig during the drilling. Also, the crew is trained to recognize downhole problems by observing changes in the mud.

Mud components are stored on the rig in the mudhouse. The mixed mud travels from the mud storage pits via mud suction lines to the mud pumps.

The mud is discharged at pressures from 1,000 to 5,000 psi. The mud is pumped (through rotary vibrator hose) into the standpipe mounted on the derrick.

Gates BlackGold®RotaryVibratorHoseis used for this application.

RigTechnology


BlowoutPreventionSystemNo well is drilled without blowout pre-venters, known as BOPs in the oil patch. Blowout preventers are hydraulically con-trolled valves used to control well kicks and prevent blowouts. Gates Hydraulic and Choke and Kill hoses are used in BOP systems.

A single well may have three or more preventers, stacked one on top of the other. On a land rig, the stack is located e eat t e ig oo at g o d le el.

The top preventer on a stack is usu-ally the annular preventer (Figure 4). It can completely seal off the annulus (the space between the drill pipe and bore-hole). It also can seal off a hole that has no pipe.

Below the annular preventer are addition-al controls called ram preventers. e a e desig ed to fit a o d t e a i-

ous sizes of drill pipe to hold, close or seal the mud return annulus.

Blind rams seal off the open hole. Pipe rams can seal off the drill pipe and the hole.

When a well kicks, there are several options. The downhole pressure can be cycled out through the BOP system’s manifolds at the surface.

Or an attempt can be made to force the dow ole id ac i to t e o matio .is is do e m i g d illi g id

under high pressure into the hole through a choke and kill line. Gates Black Gold® Choke and Kill hose is used for this pur-pose.

fi al o tio is to m i ceme t sealoff the hole and abandon the drilling op-eration.

RigTechnology


If the operating company decides to produce oil from the well, production casing is set. Then the well is perforated by small explo-sive charges – another specialized proce-dure handled by a service company. After perforation, tubing is placed in the well as a conduit for the oil. On the surface, a stack of valves called a Christmas tree is i stalled to co t ol t e ow.

Offshore Drilling

A drill string turns, a bit makes a hole in the

ea t a d d illi g id i gs c tti gs to t esurface. These basics are the same whether the hole is on the earth’s surface or in a seabed.

But just about everything else about offshore drilling is different. The differences begin with the fact that the drilling rig itself has to be supported over – or in – the water. And the drill string has to extend through the water from the rig to the borehole.

Water moves.

A rig may be supported either by something

t at oats i t e wate o somet i g t atsits o sta ds o t e sea oo .

e c oice o a oati g o a ottom s o ted rig depends greatly upon where it will drill: the depth of the water, weather and wave action, and the distance from land.

PowerSystem

Today most rigs are diesel powered. The diesel engines drive electric generators for the electric motors that run the draw-works, mud pumps and the rotary table.

Sometimes engines are compounded with clutches, chains and sprockets, belts

and pulleys, and shafts in order to distrib-ute power from prime movers to pumps, drawworks and other machinery.

CasingandCementing

To prevent cave-ins as the well is drilled, at times drilling is stopped and special casing pipe is brought in to line the hole. Generally, the casing is cemented into place (set) by a subcontractor – a well cementing service company. After the casing is set, drilling continues to a speci-fied de t t e t e d ill st i g is o g tup and more casing is set.

When the formation that may contain oil is reached, tests are made. The mud log-ger inspects cuttings from the shaker to see if oil is present. If it is, the question is whether the well contains enough oil to make setting production casing worth-while since it is costly.

Coring, well logging and drill stem test-ing are the most common downhole tests for reservoir characteristics. All are per-formed by service companies.

RigTechnology


Fig. 5 Offshore drilling rigs

oices a ge om s i s to a tificial is-lands used in the Arctic where ice would crush other structures.

Another consideration is how long it will be on location. A tremendously costly perma-nent platform would not be chosen for a wildcat well t at ma o ma ot fi d oil. But it ma e t e c oice i a o e field where reserves are expected to last 25 years.

It is important to distinguish offshore drilling rigs from offshore platforms. Platforms are immo ile its sed i ow oilfields omwhich several development wells can be drilled to tap a proven reservoir. Platforms are large enough to contain both produc-tion as well as drilling facilities.

RigTypes

Jackup

Today, most of the world’s offshore drilling is in continental shelf waters, which vary to a maximum of about 600 feet (183 meters).

This has made the jack up rig one of the most common in the world. Jackups work in up to 450 feet (137 meters) of water (Figure 5).

ac ca e oated to its site si ce itslegs (which pass through its hull) can be jacked up out of the water. On site, the legs a e ac ed dow til t e sit fi ml o t esea oo . e t e ll is ac ed o t othe way of waves.

RigTechnology


ComponentsofanOffshoreRig

In many ways, a rotary drilling rig uses the same basic principles, whether it is on land or on a unit above water. That is, the bit turns on the bottom weighted by drill collars and rotated by pipe, which is turned by a rotary table and suspended in the hole by a block-and-tackle system.

But the fact that the drill string must be in water has led to some highly specialized offshore technology. This technology is dif-ferent for bottom-supported rigs and for rigs t at oat.

Casing

On a bottom-supported offshore rig, casing isn’t just a pipe liner inside the borehole. It also extends from the borehole on the sea oo to a oi t a o e t e wate s ace

st elow t e ig oo . is casi g is called

conductor casing. The casing is necessary to guide the drill string and also to return t e d illi g id a d c tti gs to t e s ace.

MarineRiserSystem

oati g igs a marine riser system is used instead of conductor casing. This is eca se oati g igs m st ad st to t e

relative movement between ocean surface a d t e fi ed well ead o t e ocea oo .

The marine riser isn’t the only system that di e s o a oati g ig. lowo t e e tiois another.

Semi-Submersibleo la eca se o its sta ilit t e oati g

semi-submersible is a common sight in the North Sea.

In contrast to a submersible, which can be com letel ooded to sit o t e sea oo asemi s me si le oats st e eat t esurface on submerged pontoons that use water for ballast.

Anchors and computer-controlled propellers keep the vessel on the well site.

Semis are one of the two most frequently sed oati g igs. e ot e is t e d ill s i .

Drill Ship

Drill ships are useful in deep and remote waters, because they can generally handle more weight than other types of offshore rigs. Drill ships can better handle the weight of a long drill string, and they can carry larger amounts of supplies, so resupplying is less frequent.

On drill ships, the rig itself is usually located amidship. A sealed hole called the moon pool allows the drill string to pass through the hull.

As with semi-submersibles, the drill ship is kept in position with computer controlled thrusters, an anchor system, or both.

RigTechnology


BlowoutPreventers

On bottom-supported units, the blowout preventers can be located above the water’s surface on top of the conductor casing, below the rig deck.

oati g igs owe e s a e lo-cated o t e sea oo a d a e called sub sea blowout preventers (Figure 6). If bad weat e o ces a oati g ig o site t ewell can be safely closed off at the ocean oo a d t e essel ca mo e awa .

The sub sea BOP and the marine riser system have to be specially connected to each other and to the rig, again because of water action.

egi i g at t e sea oo t e s stem isinstalled this way:

First, a temporary guide base with a hole in the center and four cables on its out-side co e s is lowe ed to t e sea oo .These cables help guide the drill string through the guide base center so it can make a hole.

te t e fi st a t o t e ole is d illedfoundation pile t e fi st st i g o casi gis set in the seabed wellbore.

Next, a structure is lowered onto the base

to support the foundation pile and a perma-nent guide structure is lowered. This is the base for the blowout preventer stack.

To connect the BOP to its marine riser, a special flexible joint is used. This accom-modates the movement of the riser in the water.

At the surface end of the marine riser, another special joint called a telescoping joint is used to connect the riser to the oati g ig.

RigTechnology


ChokeandKillSystem

For bottom-supported rigs, the choke and kill system is similar to that used on land rigs, since the BOP is located above the water surface, near the system’s manifolds and pumps.

oati g igs owe e a i e c o e a dkill system has been developed to connect t e o t e sea oo a d t e m s a dmanifolds on the rig.

This system includes pipelines that run along-side t e ma i e ise a d e i le ose a o dthe two movable joints (Figure 6). Gates BlackGold®ChokeandKill(orSuperChokeandKill)hosesconnect the sub sea BOP to the ma i e ise a o d t e e i lejoint. At the upper end of the marine riser, choke and kill hoses are also used around the tele-scoping joint. These often are called droop lines.

e a well ei g d illed a oati g igkicks, the sub sea blowout preventer seals off the upper drill string. Then an attempt is made to release the kick through mani-folds on the rig. To do this, the choke line is opened and the kick is allowed to rise out of the well.

If this is not successful, an attempt is made to o ce t e dow ole id ac i to t e o ma-tio . illi g id at to si ess eis pumped down the choke line.

If this is not successful, the kill ram is opened

and high pressure cement is pumped through

the kill line.

Two other systems have been developed to accommodate t e mo eme t o oati g igs.One is a system of tensioners between the riser system and the rig. The other is a motion compensator.

MotionCompensatorA motion compensator is a hydraulic system that compensates for the up and down motion of the rig vessel to keep constant pressure on the drill string. The system is either an integral part of the traveling block or is mounted to it. When the vessel heaves, the traveling block moves up and down in relation to the drill string. A motion compensator evens this out.

The compensator is pressurized by an air-oil accumulator (Figure 7). Gates BlackGold® Mo-

tionCompensatorHosesupplies either air or d a lic id to t e acc m lato om a c li -

der mounted on the derrick.

RigTechnology


Rigs are equipped with special warning lights and sirens to indicate when H2S is encountered during drilling. Crew members are also issued gas masks and are trained in escape procedures should hydrogen s lfide e eleased at a ig site.

Blowout prevention systems must be able

to withstand H2S gas long enough to allow for escape. For this reason, Gates Choke and Kill Hose and Super Choke and Kill Hose is manufactured to withstand 20 per-cent H2S for a period of one hour at 200°F (93°C) at working pressure.

These hoses also pass Lloyd’s of London

Flexible Hose Fire test OSG/l000/499 at 1,300°F (700°C) for 30 minutes at rated working pressure.

OffshoreSupplyEquipment

Two of the most obvious characteristics of an offshore drill rig are its helicopter pad and its cranes. These are integral to sup-plying every offshore rig.

Manpower is often transported by heli-copter. But drill pipe, collars and other equipment arrives by ship or barge.

The pedestal crane, with its ability to rotate in full circle, is used almost exclu-sively on offshore rigs. Sea conditions can make crane operations extremely hazardous, compared to operations on land. Because of this, offshore crane op-eration has become yet another specialty in the oil patch.

HydrogenSulfide

One of the most dangerous factors en-countered in drilling, particularly offshore, is the lethal gas hydrogen sulfide, often called H2S.

It deserves special mention. Hydrogen s lfide is ea l as let al as c a ide o eof the most caustic substances on earth. It occurs in relatively young rocks, by geologic measure, and is encountered in many drilling theatres, onshore as well as

off, including the Gulf of Mexico and the North Sea.

RigTechnology


GatesAddressestheNeedsofModern Drilling Technology

c eased od ctio a d e ficie c e i es ette met ods a d e i me t. t e asttraditional vertical down hole drilling involved only static pressures. The popular rotary hose coupling design for the steady high pressures at that time was the built-in epoxy coupling. Production competition led to the development of directional drilling and down linking with negative pressure pulses and elevated temperatures. Built-in epoxy couplings do not hold up as well to the hammering effect of dynamic pressures and higher temperatures.

Since 1998, Gates has offered a high performance dynamic pressure rated assembly with swage-on couplings that meet the demands of today’s higher performance drilling methods. This advanced coupling has no set screws to loosen with the pounding vibrations of direc-tional drilling and down-linking. There are no nipple seals to leak. And there is no Epoxy to break down at the elevated temperatures that are experienced in these dynamic drilling procedures. These new dynamic couplings are performance proven (see data in Section 2).

Gates Rotary Drilling, Vibrator, Cementing, Sour Service, Choke and Kill, Motion Compen-sato a d eco i g oilfield oses s ow i t is sectio a e co li gs attac ed a ateste all e tified a icato om ose al ead i t ei stoc . is g eatl ed ces t e lead

time e i ed to s l od ct meeti g c stome s ecific eeds. e ad a tage is t atose om t e a icato s stoc ca e c t to t e c stome s s ecified le gt . o li gs

are then swaged-on, tested to API 7K standards and then shipped all in a matter of a few hours.


GatesE&S–MENA

Mod. 215 731b Street P.O. Box 61046 Jebel All Free Zone Dubai – United Arab Emirates www.gates.com Tel: 971 4 8813900 Fax: 971 4 8813902

GatesE&S–Dalian

Jingang Industrial Park PhaseI 2A, 99 Mid Huaihe Road, Development Zone, Dalian, China www.gates.com Tel: (86) 411 87407899 Fax: (86) 411 8740 7866

GatesE&S-NA 134 44th Street Corpus Christi, Texas 78405 www.gates.com Tel: 361-887-9807 Fax: 361-887-0812

GatesE&S-Singapore 40 Gul Circle Jurong Industrial Estate Singapore 629575 www.gates.com Tel: (65) 6861 7322 Fax: (65) 6861 7631

GatesLerma

Air Springs de Mexico S.A. de C.V. Blvd. Aeropuerto Miguel Aleman No. 164 Lerma, Mexico C.P. 50200 www.gates.com.mx Tel: 52 (55) 2000-2777 Fax: 52 (55) 2000-2727

Gates Rotary Drilling, Vibrator, Cementing, Sour Service, Choke & Kill, Motion Compensa-to e co e a d oil field oses a e co li gs attac ed a ates ce tified assem-bler from hose already in stock. The advantage is that hose from the assembler’s stock ca e c t to t e c stome s s ecified le gt . o li gs a e t e swaged o c im ed ass ecified tested to t e a o iate sta da d a d t e s i ed all i a matte o o sis g eatl ed ces t e lead time e i ed to s l od ct meeti g c stome s ecific

needs. The resulting hose assembly far exceeds Gates standard for coupling pull and burst pressure tests assuring Gates high quality for added safety.


GATESCERTIFIEDROUGHNECKDISTRIBUTORS


GatesBlackGold®

RotaryVibrator/DrillingHose5,000psiW.P.-10,000psiTestGradeD12,500MinimumBurst

Certification/Standards API Spec 7K ISO 14693 ABS/CDS Type Approval DNV Type Approval: NV D-3352 est e tificates cl ded

Coupling/Material Traceability (Available) 3rd Party Witness Test (Additional Cost)

(ProvidedbyGatesInternallyCertifiedFabricators–Refertopage46foralisting)

RECOMMENDEDFOR:Flexible connection between standpipe and swivel (Rotary Drilling) or between pump and standpipe (Rotary Vibrator) for pumping mud at extra high pressure in oil drilling and explo-ration work. Meets the high demands of directional drilling and down linking with negative pressure pulses and elevated temperatures. This hose can also be used as a Motion Com-pensator hose for stabilization of rotary drilling and pumping equipment against vertical wave action on offshore drill platforms. TheMotionCompensatorhoseisnotrecommendedforphosphateesterfluids.

TEMPERATURE:-4ºF to +180ºF (-20ºC to +82ºC).

TUBE:Type C3 odified it ile . / t ic . lac . eciall com o ded o a dli g a asi e co -rosive and oily drilling mud.

REINFORCEMENT: lti le la e s o ol este co d o e t e. lti le la e s o close wo d ig te sile steelcables, with one layer of adhesion fabric placed between cable layers. Multiple layers of rein-forcement under cover.

COVER:Type C4 odified it ile . lac . eciall com o ded lt a asio co e is esista t toabrasion, corrosion, cutting, gouging, oil and weather. One continuous longitudinal yellow transfer label (with serial number and code date embossed).

COUPLINGS:Swaged – API male line pipe threads standard. Gates recommends butt-welded couplings. o li gs ca e s lied wit o c oice o e d fitti g see ost ommo l sed elded

On Fittings” section for more detailed information). NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:

OPTIONAL:Accessories such as SAFETY CLAMPS, HOSE LIFT EYE & COLLAR CLAMP and STAIN-LESS STEEL ARMOR are found on page 55.

Nom. I.D.

Nom. O.D.

Min. Bend Radius (In.)

Wt. Per Ft.

Cplg.Threads API (In.)

Swage Cplg. Wts. Ea. (Lbs.)

Max. Lgth. of Hose (Ft.)

Safety Clamp & Chain Part No.

Spec.

2-1/2 4.14 36 9.8 3 33 90 7361-0825 4774PE 3 4.61 48 10.8 4 44.5 90 7361-0830 4774PE

3-1/2 5.25 54 12.8 4 47 90 7361-0835 4774PE 4 5.61 54 13.4 5 55 90 7361-0840 4774PE


GatesBlackGold®

RotaryVibrator/DrillingHose7,500psiW.P.-15,000psiTestGradeE18,750MinimumBurst




RECOMMENDEDFOR:Flexible connection between standpipe and swivel (Rotary Drilling) or between pump and standpipe (Rotary Vibrator) for pumping mud at extra high pressure in oil drilling and explora-tion work. Meets the high demands of directional drilling and down linking with negative pres-sure pulses and elevated temperatures.


TUBE:Type C3 odified it ile . / t ic . lac . eciall com o ded o a dli g a asi e co -rosive and oily drilling mud.

REINFORCEMENT: lti le la e s o ol este co d o e t e. lti le la e s o close wo d ig te sile latedsteel cables with one layer of adhesion fabric placed between cable layers. Multiple layers of reinforcement under cover.

COVER:Type C4 odified it ile . lac . eciall com o ded lt a asio co e is esista t to a a-sion, corrosion, cutting, gouging, oil and weather. One continuous longitudinal yellow transfer label (with serial number and code date embossed).

COUPLINGS: waged ose assem lies wit wo i g ess es e ceedi g si t e e d fitti gwilll be butt-welded onto the hose coupling. Couplings can be supplied with your choice of end fitti g see ost ommo l sed elded itti gs sectio o mo e detailed i o matio .NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:

OPTIONAL:Accessories such as SAFETY CLAMPS, HOSE LIFT EYE & COLLAR CLAMP and STAINLESS STEEL ARMOR are found on page 55.

Nom. I.D.

Nom. O.D.


Wt. Per Ft.




Spec.

2-1/2 5.16 48 20.2 62 90 7361-0835 4773PE 3 5.66 48 22.6 70 90 7361-0840 4773PE

3-1/2 6.04 54 24.1 75 90 7361-0845 4773PE 4 6.48 60 25.8 90 90 7361-0850 4773PE


Certification/Standards API Spec 7K ISO 14693 ABS/CDS Type Approval est e tificates cl ded


GatesBlackGold®

CementingHose(WithNitrileTube)5,000psiW.P.-10,000psiTest12,500MinimumBurst


RECOMMENDEDFOR:Used as a e i le co ectio etwee t e ceme ti g m ma i old a d ceme ti g ead oconveyance of cement slurries at high pressure.

TEMPERATURE:-4ºF to +250ºF (-20ºC to +121ºC) continuous service.

TUBE:Type C (Nitrile). Black. Specially compounded for handling abrasion and corrosion.

REINFORCEMENT:Multiple layers of spiraled high tensile steel wire.

COVER:Type A (Neoprene). Black. Oil and abrasion resistant. One continuous longitudinal yellow trans-fer label (with serial number and code date).

COUPLINGS:Crimped – Gates GSH with integral 2” Fig. 1502 Hammer Union coupling. Couplings can be s lied wit o c oice o e d fitti gs. lease co tact o ea est o g ec ist i to omore detailed information. NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED

FITTINGS:GSH with Integral 2” Fig. 1502 Hammer Unions. Reference Industrial Hose Product/Price Cata-log 39496-000.

OPTIONAL:Accessories such as SAFETY CLAMPS are found on page 55.

Male Sub/Nut Female Sub/Seal

Nom. I.D.

Nom. O.D.


Wt. Per Ft.

Crimped Cplgs. Wt. (Lbs.) 1502 Hammer Union Assy.



Spec.

2 2.80 36 4.64 Female Sub/Seal 7341-1569 (7.8 Lbs.)

Male Sub/Nut 7341-1571 (17.7 Lbs.)

200 7361-6550 4651ZL


GatesBlackGold®





RECOMMENDEDFOR: sed as a e i le co ectio etwee t e ceme ti g m ma i old a d ceme ti g ead oconveyance of cement slurries at high pressure.


TUBE:Type C3 odified it ile . / t ic . lac . eciall com o ded o a dli g a asio a dcorrosion.

REINFORCEMENT: lti le la e s o close wo d ig te sile lated steel ca les wit o e la e o ad esiofabric placed between cable layers. Multiple layers of reinforcement under cover.


COUPLINGS:Swaged – API male line pipe threads standard. Gates recommends butt-welded couplings. o li gs ca e s lied wit o c oice o e d fitti g see ost ommo l sed elded

On Fittings” section for more detailed information). NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:

OPTIONAL:Accessories such as SAFETY CLAMPS, HOSE LIFT EYE & COLLAR CLAMP and STAIN-LESS STEEL ARMOR are found on page 55.LESS STEEL ARMOR are found on page 55.

Nom. I.D.

Nom. O.D.


Wt. Per Ft.

Cplg. Threads API (In.)




Spec.

2-1/2 4.14 36 9.8 3 33 90 7361-0825 4774PE 3 4.61 48 10.8 4 44.5 90 7361-0830 4774PE

3-1/2 5.25 54 12.8 4 47 90 7361-0835 4774PE 4 5.61 54 13.4 5 55 90 7361-0840 4774PE


Certification/Standards API Spec 7K ISO 14693 ABS/CDS Type Approval est e tificates cl ded


GatesBlackGold®





TUBE:Type C (Nitrile). Black. Specially compounded for handling abrasion and corrosion.

REINFORCEMENT:Multiple layers of spiraled high tensile steel wire. COVER:Type L (MegaTuff® ). Black. Oil and abrasion resistant. One continuous longitudinal yellow

transfer label (with serial number and code date). COUPLINGS:Crimped – Gates GSH with integral 2” Fig. 1502 Hammer Union coupling. Couplings can be

s lied wit o c oice o e d fitti gs. lease co tact o ea est o g ec ist i tofor more detailed information. NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED

FITTINGS:GSH with Integral 2” Fig. 1502 Hammer Unions. Reference Industrial Hose Product/ Price Catalog 39496-000.

OPTIONAL:Accessories such as SAFETY CLAMPS are found on page 55.

Male Sub/Nut Female Sub/Seal

Nom. I.D.

Nom. O.D.


Wt. Per Ft.

Crimped Cplgs. Wt. (Lbs.) 1502 Hammer Union Assy.



Spec.

2 2.80 48 4.66 Female Sub/Seal 7341-1569 (7.8 Lbs.)

Male Sub/Nut 7341-1571 (17.7 Lbs.)

200 7361-6550 4651ZA


GatesBlackGold®


Certification/Standards API Spec 7K ISO 14693 ABS/CDS Type Approval DNV: NV D-3372 est e tificates cl ded



RECOMMENDEDFOR: sed as a e i le co ectio etwee t e ceme ti g m ma i old a d ceme ti g eadfor conveyance of cement slurries at high pressure.


TUBE:Type C3 odified it ile . / t ic . lac . eciall com o ded o a dli g a asioand corrosion.



COUPLINGS: waged ose assem lies wit wo i g ess es e ceedi g si t e e d fit-ting willl be butt-welded onto the hose coupling. Couplings can be supplied with your choice o e d fitti gs see ost ommo l sed elded itti gs sectio o mo e detailedinformation). NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOM-MENDED.

FITTINGS:


Nom. I.D.

Nom. O.D.


Wt. Per Ft.




Spec.

2-1/2 5.16 48 20.2 62 90 7361-0835 4773PE 3 5.66 48 22.6 70 90 7361-0840 4773PE

3-1/2 6.04 54 24.1 75 90 7361-0845 4773PE


GatesBlackGold®

CementingHose(WithFluoroelastomerTube)15,000psiW.P.-22,500psiTest33,750MinimumBurst

Certification/Standards est e tificates cl ded





TUBE:Type V (Fluoroelastomer). Black. Excellent resistance to abrasion and corrosion.

REINFORCEMENT: lti le la e s o close wo d ig te sile lated steel ca les to wit sta d e i g a d igpressures encountered in offshore operations. Multiple layers of fabric reinforcement under cover.


COUPLINGS: ecial ilt s lied wit o c oice o e d fitti gs see ost ommo l sed eldedOn Fittings” section for more detailed information). NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:


Nom. I.D.

Nom. O.D.


Wt. Per Ft.

Cplg. Wts. Ea. (Lbs.)



Spec.

2-1/2 5.66 60 29.4 130 90 7361-0840 4758L 3 6.16 60 33.2 172 90 7361-0845 4758L


GatesBlackGold®

SourServiceHose5,000psiW.P.-10,000psiTest12,500MinimumBurst

Certification/Standardsest e tificates cl ded

Coupling/Material Traceability (Available) 3rd Party Witness Test (Additional Cost) NACE (Additional Cost)


RECOMMENDEDFOR:Flexible connection between the standpipe and swivel (rotary drilling) or between pump and standpipe (rotary vibrator).


TUBE:Type V (Fluoroelastomer). Black. Resists abrasion, corrosion, oil, and up to 20% H2S. NOTE: ose is ma act ed to a dle to d oge lfide 2S) for 1 hour at 93ºC (200ºF) at rated working pressure.

REINFORCEMENT: lti le la e s o close wo d ig te sile steel ca les wit o e la e o ad esio a icplaced between cable layers. Multiple layers of reinforcement under cover.


COUPLINGS:Swaged – meets NACE MR0175. API male line pipe threads standard. Gates recommends tt welded co li gs. o li gs ca e s lied wit o c oice o e d fitti g see ost

Commonly used Welded-On Fittings” section for more detailed information). NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:


Nom. I.D.

Nom. O.D.


Wt. Per Ft.

Cplg. Threads API (In.)




Spec.

2-1/2 4.15 36 10.1 3 33 90 7361-0825 4774F 3 4.61 48 11.1 4 44.5 90 7361-0830 4774F

3-1/2 5.25 54 13.2 4 47 90 7361-0835 4774F 4 5.58 54 13.9 5 55 90 7361-0840 4774F


GatesBlackGold®

SourServiceHose7,500psiW.P.-15,000psiTest18,750MinimumBurst

Certification/Standards est e tificates cl ded



RECOMMENDEDFOR:Flexible connection between standpipe and swivel (rotary drilling) or between pump and stand-pipe (rotary vibrator).





COUPLINGS:Swaged – meets NACE MR0175. API 7K hose assemblies with working pressures exceeding si t e e d fitti g will e tt welded o to t e ose co li g. o li gs ca e s -

lied wit o c oice o e d fitti g see ost ommo l sed elded itti gs sectio omore detailed information). NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:


Nom. I.D.

Nom. O.D.


Wt. Per Ft.




Spec.

2-1/2 5.14 48 20.6 62 90 7361-0835 4773LE 3 5.64 48 23.0 70 90 7361-0840 4773LE

3-1/2 6.05 54 24.6 75 90 7361-0845 4773LE 4 6.40 60 26.4 90 90 7361-0850 4773LE


GatesBlackGold®

ChokeandKillHose 5,000psiW.P.-10,000psiTest15,000MinimumBurst

Certification/Standardsest e tificates cl ded



RECOMMENDEDFOR:Flexible hose between the riser and manifold or around the ball joint of offshore drilling rigs.





COUPLINGS: waged meets . e e i le o e a d ill ose e d fitti gs will ett welded a d t e ess e ati g s all e e i ale t to t e ess e ati g o t e e i leose. o li gs ca e s lied wit o c oice o e d fitti g see ost ommo l sed

Welded-On Fittings” section for more detailed information). NOTE:FIELD WELDING OF FIT-TINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:

OPTIONAL:Accessories such as SAFETY CLAMPS, HOSE LIFT EYE & COLLAR CLAMP and STAINLESS STEEL ARMOR are found on page 55.

Nom. I.D.

Nom. O.D.


Wt. Per Ft.




Spec.

2-1/2 4.15 36 10.1 33 90 7361-0825 4774F 3 4.61 48 11.1 44.5 90 7361-0830 4774F

3-1/2 5.25 54 13.2 47 90 7361-0835 4774F 4 6.40 60 26.4 90 90 7361-0850 4773LE


GatesBlackGold®

ChokeandKillHose 10,000psiW.P.-15,000psiTest22,500MinimumBurst

Certification/Standards Lloyds Fire Test OD/1000/499 est e tificates cl ded

Coupling/Material Traceability (Available) 3rd Party Witness Test (Additional Cost) NACE (Additional Cost )


RECOMMENDEDFOR: Flexible hose between the riser and manifold or around the ball joint of offshore drilling rigs.


TUBE:Type V (Fluoroelastomer). Black. Resists abrasion, corrosion, oil, and up to 20% H2S. NOTE: ose is ma act ed to a dle to d oge lfide 2S) for 1 hour at 93ºC (200ºF)

at rated working pressure.



COUPLINGS: waged meets . e e i le o e a d ill ose e d fitti gs will ett welded a d t e ess e ati g s all e e i ale t to t e ess e o t e e i le ose.o li gs ca e s lied wit o c oice o e d fitti gs see ost ommo l sed eld-

ed-On Fittings” section for more detailed information). NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:


Nom. I.D.

Nom. O.D.


Wt. Per Ft.




Spec.

2-1/2 5.14 48 20.6 60 90 7361-0835 4773LE 3 5.64 48 23.0 70 90 7361-0840 4773LE

3-1/2 6.05 54 24.6 75 90 7361-0845 4773LE


GatesBlackGold®

SuperChokeandKillHose15,000psiW.P.-22,500psiTest33,750MinimumBurst

Certification/Standards Test e tificates cl ded

Coupling/Mat’l Traceability (Available) 3rd Party Witness Test (Additional Cost) NACE (Additional Cost)


RECOMMENDEDFOR:Flexible hose between the riser and manifold or around the ball joint of offshore drilling rigs.



REINFORCEMENT: lti le la e s o close wo d ig te sile lated steel ca les to wit sta d e i g a d igpressures encountered in offshore operations. Multiple layers of fabric reinforcement under cover.


COUPLINGS: ecial ilt meets . e e i le o e a d ill ose e d fitti gs wille tt welded a d t e ess e ati g s all e e i ale t to t e ess e ati g o t e e i leose. o li gs ca e s lied wit o c oice o e d fitti gs see ost ommo l sed

Welded-On Fittings” section for more detailed information).

NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:


Nom. I.D.

Nom. O.D.


Wt. Per Ft.

Cplg. Wts. Ea. (Lbs.)



Spec.

2-1/2 5.66 60 29.4 130 90 7361-0840 4758L 3 6.16 60 33.2 172 90 7361-0845 4758L


GatesBlackGold®

DecokingHose5,000psiW.P.-10,000psiTest12,500MinimumBurst7,500psiW.P.-15,000psiTest18,750MinimumBurst

Certification/Standards

est e tificates cl dedCoupling/Material Traceability (Available) 3rd Party Witness Test (Additional Cost)


RECOMMENDEDFOR: o e is o e o t e od cts sed i oil efi i g. t is sto ed i silos til it ca e loadedinto railroad cars for shipment. The coke hardens after being placed in the silos. To unload the coke from the silos, a decoking hose is attached to a drill stem which travels down the silo. Us-ing warm water and high pressure to wash the loosened coke from the silo.


TUBE:Type C3 odified it ile . / t ic . lac . eciall com o ded o a dli g a asio a dcorrosion.

REINFORCEMENT: lti le la e s o ol este co d o e t e. lti le la e s o close wo d ig te sile steelcables with one layer of adhesion fabric placed between cable layers. Multiple layers of rein-forcement under cover.


COUPLINGS: waged s lied wit sta da d a ges o e i ale t o o c oice. NOTE:FIELD WELDING OF FITTINGS TO COUPLING IS NOTRECOMMENDED.

FITTINGS:


Nom. I.D.

Nom. O.D.


Wt. Per Ft.




Spec.

3 3

4.61 5.66

48 48

10.8 22.6

44.5 70

90 90

7361-0830 7361-0840

4774PE (Grade D) 4773PE (Grade E)

3-1/2 3-1/2

5.25 6.04

54 54

12.8 24.1

47 75

90 90

7361-0835 7361-0845


4 4

5.61 6.48

54 60

13.4 25.8

55 90

90 90

7361-0840 7361-0850



OptionalAccessories:AdditionalCost.ContactaGatesFabricatorforpricing.

1. Safety clamps can be obtained on special order. Location for attaching these safety clamps is shown by notations marked at each end of the assembly.

2. Hose lift eye and collar clamp also available. Do not use safety clamp and chain for lifting.

3. An external stainless steel armor shield can be applied over the hose cover. The armor pro-vides extra abrasion and mechanical protection for the hose, where external abuse is severe.

Industrial Hose Products

39496-000 July 30, 2009

Supersedes 39496-000 July 30, 2007

Oilfield Hose Safety Clamps & Chain For Rotary Vibrator/Drilling Hose

Grade “D” Rotary Hose or Motion Compensator Hose 5,000 psi W.P. – 10,000 Test

Nom. I.D.

Standard

Stock (X) or Minimum

Gates

(In.) (mm) Pack Order Qty. Item. No. 2-1/2 3 3-1/2 4

63.5 76.2 88.9

101.6

1 EA 1 EA 1 EA 1 EA

X X X X

7361-0825 7361-0830 7361-0835 7361-0840

Grade “E” Rotary Hose 7,500 psi W.P. – 15,000 Test

Nom. I.D.

Standard


Gates


63.5 76.2 88.9

101.6

1 EA 1 EA 1 EA 1 EA

X X X X

7361-0835 7361-0840 7361-0845 7361-0850

SAFETY CLAMP:

A set of safety clamps can be obtained on special order. Location for attaching these safety clamps is shown by notations marked at each end of the assembly.

NOTE: Not Sold Separately. Additional Cost. Contact a Roughneck Distributor for pricing.

LIFT EYE AND COLLAR: Hose lift eye and collar clamp also available. Do not use safety clamp and chain for lifting.

NOTE: Additional Cost. Contact a Roughneck Distributor for pricing.

STAINELSS STEEL

ARMOR: An external stainless steel armor shield can be supplied. Applied over the hose cover. The armor provides extra abrasion and mechanical protection for the hose, where external abuse is severe.



39496-000 July 30, 2009




Nom. I.D.

Standard


Gates


63.5 76.2 88.9

101.6

1 EA 1 EA 1 EA 1 EA

X X X X

7361-0825 7361-0830 7361-0835 7361-0840


Nom. I.D.

Standard


Gates


63.5 76.2 88.9

101.6

1 EA 1 EA 1 EA 1 EA

X X X X

7361-0835 7361-0840 7361-0845 7361-0850

SAFETY CLAMP:





STAINELSS STEEL




39496-000 July 30, 2009




Nom. I.D.

Standard


Gates


63.5 76.2 88.9

101.6

1 EA 1 EA 1 EA 1 EA

X X X X

7361-0825 7361-0830 7361-0835 7361-0840


Nom. I.D.

Standard


Gates


63.5 76.2 88.9

101.6

1 EA 1 EA 1 EA 1 EA

X X X X

7361-0835 7361-0840 7361-0845 7361-0850

SAFETY CLAMP:





STAINELSS STEEL




OilfieldHose

16EFBOPBlow-OutPreventer

ecificatio

Certification/StandardsDNV MSHA SAE USCG This product can be tested to meet ot e oilfield elated ce tifi-cates/standards.

RECOMMENDEDFOR: se t ose i all oilfield low o t s stems. is gged ose as ee tested o sistatic pressure requirements. NOTE: Insert must be sleeved and shielded for B.O.P. applica-tio s i acco da ce wit a lica le s ecificatio s.


TUBE:Type C (Nitrile). Black. Oil resistant synthetic rubber.

REINFORCEMENT:Four alternating layers of spiraled, high tensile steel wire over a layer of fabric.

COVER:Type A (Neoprene). Black. Oil resistant synthetic rubber. Special longitudinal red stripe for easy ide tificatio .

MAXIMUMWORKINGPRESSURE:5,000 psi

AVAILABLESIZES:1” I.D. only.

LENGTHS:Standard Pack - 200 ft. coiled and tied.

COUPLINGS:Gates GlobalSpiral Couplings

GS Ferrule GS Male


OilfieldHose

MotionCompensatorHose(PlainEnd)

ecificatio


RECOMMENDEDFOR: Stabilization of rotary drilling and pumping equipment against vertical wave action on offshore drill platforms.


TUBE:Type A (Neoprene). Black. Oil resistant synthetic rubber.

REINFORCEMENT:Four alternating layers of spiraled, high tensile steel wire over a layer of fabric.

COVER:Type A (Neoprene). Black. Oil resistant synthetic rubber. Special longitudinal red stripe for eas ide tificatio .


AVAILABLESIZES:2” I.D. only.

LENGTHS:200 ft. maximum.

COUPLINGS:Gates GlobalSpiral GSP Couplings

GSP Ferrule GSP Male


SOURCES:Dixon Valve & Coupling Co. George Myer Company, Inc.

OilfieldHose

Powerbraid®PlusEF POWERBR

ecificatio o a d si


RECOMMENDEDFOR:Rotary hose applications on work over rigs and slim hole or seismograph rigs designed to op-erate at a maximum of 3,000 to 5,000 psi rated working pressure depending on size. Applica-tions on small or medium-size drilling rigs used for water well operations, water well core drill, last o s ot ole o e atio s. oses a e e i le co ecto s i ess e li es sed i co e -

ing mud or air. For normal air or mud applications and where increased resistance to external abuse or pump pulsations is required.


TUBE:Type C (Nitrile). Black. RMA (Class B) Medium oil resistance.

REINFORCEMENT:High tensile steel wire.

COVER:Type A (Neoprene). Black with blue longitudinal stripe. All sizes perforated.

MAXIMUMWORKINGPRESSURE:

5,000 psi 1”, 1-1/4”, 1-1/2” and 2” 3,000 psi 2” static

AVAILABLESIZES:1” through 2” I.D.

LENGTHS:50 ft. and 200 ft. lengths.

COUPLINGS:Gates GlobalSpiral, GSP, GSH Couplings

Permanent Swaged or Crimped Couplings – API threads on con-ecti g e d o stem o eas a ge attac me t. t o g colla to

anchor ferrule to stem. Electroplated steel. Also available in stain-less steel, and other special metals.

Wildman Type A reusable couplings (not shown). (API threads only)

GS Ferrule GS Male

Solid Male

Ferrule

George Myer

GSH MaleGSP Ferrule GSP Male


OilfieldHose

Powerbraid®Plus

ecificatio o to si

Certification/Standard MSHA RMA (Class A)

RECOMMENDEDFOR:Rotary hose applications on work over rigs and slim hole or seismograph rigs designed to op-erate at a maximum of 1,500 to 2,500 psi rated working pressure depending on size. Applica-tions on small or medium-size drilling rigs used for water well operations, water well core drill, last o s ot ole o e atio s. oses a e e i le co ecto s i ess e li es sed i co e -

ing mud or air. For normal air or mud applications and where increased resistance to external abuse or pump pulsations is required.


TUBE:Type C (Nitrile). Black. Specially compounded to provide high resistance to oil, abrasion and heat.

REINFORCEMENT:High tensile steel wire.

COVER:Type A (Neoprene). Black with blue longitudinal stripe. All sizes perforated.

MAXIMUMWORKINGPRESSURE:

2,500 psi 2 1/2” 2,000 psi 3” 1,500 psi 4”

AVAILABLESIZES:2 1/2”, 3” and 4” I.D.

LENGTHS:50 ft. maximum. 600 ft. minimum order.

COUPLINGS:Permanent Swaged or Crimped Couplings – API threads on con-ecti g e d o stem o eas a ge attac me t. t o g colla to

anchor ferrule to stem. Electroplated steel. Also available in stain-less steel, and other special metals. Wildman Type A reusable couplings (not shown). (API threads only)

SOURCES:Dixon Valve & Coupling Co. George Myer Company, Inc.

Solid Male

Ferrule

George Myer


OilfieldHose

HotOilerHose

ecificatio

RECOMMENDEDFOR: tatic ess e ot oile a licatio s. esig ed s ecificall to a dle t e t a s e o ot oil at co ti o s i te mitte t to clea t e a a fi a o d t e casi g to el sta t t e

ow o oil to t e s ace. eets lame esista ce cce ta ce esig atio .



REINFORCEMENT:Two braids of high tensile steel wire.

COVER:Type M (Hypalon). Black. Oil and abrasion resistant thin synthetic rubber.

MAXIMUMWORKINGPRESSURE:2,300 psi static

AVAILABLESIZES:1 1/2” I.D.

LENGTHS:Standard Pack - 120 ft. carton.

COUPLINGS:Gates GlobalSpiral GSP Couplings ield ttac a le e o li gs.

No Skiving required for Field Attachable e o li gs.

Certification/StandardsMSHA

Solid Male

GSP Ferrule GSP Male


GATESCORPORATION

DENVER,COLORADO,USA

MostCommonlyUsedAdd-OnFittings(Rotary/Choke&KillHose)


CAMERON HUB CONNECTIONS FOR 5,000 psi RATED WORKING PREISSURE

GATESCORPORATION

DENVER,COLORADO,USA



CAMERON HUB CONNECTIONS FOR 10,000 psi RATED WORKING PRESSURE

GATESCORPORATION

DENVER,COLORADO,USA



CAMERON HUB CONNECTIONS FOR 15,000 psi RATED WORKING PRESSURE

GATESCORPORATION

DENVER,COLORADO,USA



API TYPE 16BX INTEGRAL HUB CONNECTIONS FOR 5,000 psi RATED WORKING PRESSURE

GATESCORPORATION

DENVER,COLORADO,USA



API TYPE 16BX INTEGRAL HUB CONNECTIONS FOR 10,000 psi RATED WORKING PRESSURE

GATESCORPORATION

DENVER,COLORADO,USA



GATESCORPORATION

DENVER,COLORADO,USA


API TYPE 16BX INTEGRAL HUB CONNECTIONS FOR15,000 RATED WORKING PRESSURE


API TYPE 6B FLANGE FOR 3,000 psi RATED WORKING PRESSURE

GATESCORPORATION

DENVER,COLORADO,USA



API TYPE 6B FLANGE FOR 5,000 psi RATED WORKING PRESSURE

GATESCORPORATION

DENVER,COLORADO,USA



GATESCORPORATION

DENVER,COLORADO,USA


API TYPE 6BX FLANGE FOR 10,000 psi RATED WORKING PRESSURE


API TYPE 6BX FLANGE FOR 15,000 psi RATED WORKING PRESSURE

GATESCORPORATION

DENVER,COLORADO,USA



GATESCORPORATION

DENVER,COLORADO,USA


RING JOINT FLANGE FOR 1500 LB. PRESSURE RATING


GATESCORPORATION

DENVER,COLORADO,USA


RING JOINT FLANGE FOR 2500 LB. PRESSURE RATING


GATESCORPORATION

DENVER,COLORADO,USA


OTHER


* For more details or to order these hoses see Gates Hydraulic Hose, Couplings & Equipment catalog #35093.


HydraulicHose

EFG6KSpiralWireHose

ecificatio RECOMMENDEDFOR:Extremely high pressure, high impulse applications such as hydrostatic transmissions.

is desig ed to meet all e i eme ts o s ecificatio s. eets lameesista ce cce ta ce esig atio o . a es desig i g a d l m i g o e -

t emel ig ess e d a lic s stems eas a d e ficie t. om ati le wit iodeg ada led a lic ids li e ol ol este ol gl col a d egeta le oil as well as sta da d et ole mased ids.

Applications – B.O.P., Heavy Equipment



REINFORCEMENT:Four alternating layers of spiraled, high tensile steel wire. Six alternating layers of spiraled, high tensile steel wire on -20 and -24 sizes.

COVER:Two cover types available: (1) Standard cover – Type A (Neoprene). Black. Oil resistant synthetic rubber. Dual gold

stripe layline.

(2) MegaTuff® - a special cover designed to withstand the toughest, most abrasive environ-ments. MegaTuff lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests.


AVAILABLESIZES:3/8” through 1-1/2” I.D. MegaTuff available 1/2” through 1 1/4”

LENGTHS:Standard Pack - 100 ft. carton in sizes -6 through -16. Standard Pack - 50 ft. carton in sizes -20 through -24. Also available in extra-long 200 ft. lengths.

COUPLINGS:GS Stems and Ferrules available in sizes -6 (3/8”) through -20 (1 1/4”). No skiving required for GS couplings. GSH Couplings available in -24 (1-1/2”) size. No skiving required for GSH Couplings.

Certification/StandardsABS DIN – 20023 4SH/4SP DNV EN – 856 4SH/4SP MSHA SAE – 100R15 USCG This product can be tested to meet other oilfield elated ce tificates/sta da ds.


HydraulicHose

EFG5KSpiralWireHose

ecificatio

RECOMMENDEDFOR:Extremely high pressure hydraulic applications. EFG5K is designed to meet all requirements o t e o osed s ecificatio s. eets lame esista ce cce ta ce esig-atio o . om ati le wit iodeg ada le d a lic ids s c as ol ol esteol gl col a d egeta le oil as well as sta da d et ole m ased ids.

Applications – B.O.P., Production Equipment



REINFORCEMENT:Four alternating layers of spiraled, high tensile steel wire on -10, -12 and -16 sizes. Six alternating layers of spiraled, high tensile steel wire on -20, -24 and -32 sizes.

COVER:Two cover types available:

(1) Standard cover – Type A (Neoprene). Black. Oil resistant synthetic rubber. Dual red stripe layline.

(2) MegaTuff® - a special cover designed to withstand the toughest, most abrasive envi-ronments. MegaTuff lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests.


AVAILABLESIZES:3/8” through 2” I.D. MegaTuff available 3/8” through 2”

LENGTHS:Standard Pack - 100 ft. carton in sizes -10 through -16. Standard Pack - 50 ft. carton in sizes -20 through -32. Also available in extra-long 200 ft. lengths.

COUPLINGS:GS Stems and Ferrules available in sizes -6 (3/8”) through -20 (1 1/4”). No skiving required for GS couplings. GSH Couplings available in sizes -24 (1-1/2”) through -32 (2”). No skiving required for GSH Couplings.

Certification/StandardsABS DIN – 20023 4SH/4SP DNV EN – 856 4SH/4SP MSHA SAE – 100R13 USCG This product can be tested to meet other oilfield elated ce tificates/sta da ds.


HydraulicHose

EFG4KSpiralWireHoseecificatio

RECOMMENDEDFOR:Very high pressure hydraulic applications. Exceeds all performance requirements for SAE a d . om ati le wit iodeg ada le d a lic ids

such as polyol ester, polyglycol and vegetable oil as well as standard petroleum based ids. eets lame esista ce cce ta ce esig atio .



REINFORCEMENT:Four alternating layers of spiraled, high tensile steel wire.


(1) Standard cover – Type A (Neoprene). Black. Oil resistant synthetic rubber.

(2) MegaTuff® - a special cover designed to withstand the toughest, most abrasive envi-ronments. MegaTuff lasts up to 300 times longer than standard hose during hose-to-hose and hose-to-metal abrasion tests.


AVAILABLESIZES:3/8” through 1 1/4” I.D. MegaTuff available 3/8” through 1 1/4”

LENGTHS:Standard Pack - 100 ft. carton in sizes -6 through -20. Also available in extra-long 200 ft. lengths.

COUPLINGS:GS Stems and Ferrules available in sizes -6 (3/8”) through -20 (1 1/4”). No skiving required for GS couplings.

Certification/StandardsDIN – 20023 4SP EN – 856 4SP MSHA SAE – 100R12

This product can be tested to meet other oilfield elated ce tificates/sta da ds.


RECOMMENDEDFOR:Extremely high pressure, high impulse applications. G3K is designed to exceed all perfor-ma ce e i eme ts o a d s ecificatio s. eets lame esis-ta ce cce ta ce esig atio . Applications – B.O.P., Heavy Equipment


TUBE:Type C (Nitrile). Black. Oil resistance synthetic rubber

REINFORCEMENT:Four alternating layers of spiraled, high tensile steel wire.


(1) Standard cover – Type A (Neoprene). Black. Oil resistant synthetic rubber. Dual white stripe layline.



AVAILABLESIZES:1 1/4” through 2” I.D. MegaTuff available 1 1/4” through 2” I.D.

LENGTHS:Standard Pack - 50 ft. carton in sizes -20 through -32. Also available in long 121 ft. to 200 ft. lengths.

COUPLINGS:GS Stems and Ferrules available in sizes -6 (3/8”) through -20 (1 1/4”). No skiving required for GS couplings. Permanent GSP Stems and Ferrules available only in sizes -24 (1-1/2”) and -32 (2”). No skiving required for GSP couplings. ield ttac a le e o li gs.


HydraulicHose

EFG3KSpiralWireHose

ecificatio

Certification/StandardsABS DIN – 20023 4SP EN 856 4SP MSHA SAE – 100R12

This product can be tested to meet other oilfield elated ce tificates/sta da ds.


HydraulicHose

M6KMega6000®Hose

RECOMMENDEDFOR:High-pressure hydraulic applications. Provides tighter than standard minimum bend radius a d g eate e i ilit o easie l m i g.

TEMPERATURE:-40°F to +212°F (-40°C to +100°C). For water emulsions see Temperature Limits Table.

TUBE:Black, oil resistant, synthetic rubber (Nitrile - Type C). See Hose Stock Characteristics.

REINFORCEMENT:Two braids of high-tensile steel wire.

COVER: lac oil a asio a d weat e esista t s t etic e odified it ile e .


AVAILABLESIZES:1/4" I.D. only.

LENGTHS:Available in bulk reels.

COUPLINGS:MegaCrimp® Couplings available for 1/4” size. No skiving required for MegaCrimp couplings.

Certification/StandardsMSHADNV


HydraulicHose

M5KMega5000®Hose

RECOMMENDEDFOR:High-pressure hydraulic applications. Provides tighter than standard minimum bend radius a d g eate e i ilit o easie l m i g.




COVER: lac oil a asio a d weat e esista t s t etic e odified it ile e . Available with unique abrasion resistant MegaTuff® or XtraTuff™ cover.


AVAILABLESIZES:1/4” through 1/2” I.D.


COUPLINGS:MegaCrimp® Couplings available for all sizes. No skiving required for MegaCrimp couplings.

Certification/StandardsMSHADNV


HydraulicHose

M4K+Mega4000® Hose

RECOMMENDEDFOR:High-pressure hydraulic applications. Provides tighter than standard minimum bend radius a d g eate e i ilit o easie l m i g. e l s s m ol i dicates de elo me t testi g at150% of maximum working pressure up to 600,000 impulse cycles.




COVER: lac oil a asio a d weat e esista t s t etic e odified it ile e . Available with unique abrasion resistant MegaTuff® or XtraTuff™ cover.


AVAILABLESIZES:1/4” through 1” I.D.


COUPLINGS:MegaCrimp® Couplings available for all sizes. No skiving required for MegaCrimp couplings. GlobalSpiral™ Couplings (available for 3/4”). Must use 12GS1F-2 ferrule when using -12 (3/4”) GS stem.

Certification/StandardsMSHASAE - 100R19


HydraulicHose

M3KMega3000®Hose

ecificatio

RECOMMENDEDFOR:High pressure hydraulic oil lines. Meets SAE 100R17 requirements. M3K hose has smaller e te io dime sio s a d sig ifica tl tig te e d adi s t a ot e a dhose. Applications – Hydraulic systems requiring tight bending.



REINFORCEMENT:Braided, high tensile steel wire. Sizes -3, -4, -6 and -8 are one braid; sizes -10, -12 and -16 are two braid.


(1) Standard cover – C2 odified it ile . lac . il a asio a d weat e esista t s -thetic rubber.




LENGTHS:Available in 50 ft. bulk reels.

COUPLINGS:Permanent PC Stems and Ferrules available for -3 (3/16”) size. No skiving required for PC Couplings. MegaCrimp® Couplings available for -4 (1/4”) through -16 (1”) size. No skiving required for MegaCrimp couplings. GS Stems and Ferrules available for -16 (1”) size only. No skiving required for GS couplings. Must use 16GS1F-2 ferrule when using -16 (1”) GS stem

Certification/StandardsABS DNV EN – 856 4SH/4SP GL MSHA SAE – 100R17 USCG This product can be tested to meet other oilfield elated ce tificates/sta da ds.


HydraulicHose

G22-WireBraidHose

ecificatio

RECOMMENDEDFOR:High pressure hydraulic oil lines. Meets or exceeds the requirements of SAE 100R2AT and performance requirements of DIN20022 2SN. Meets Flame Resistance Acceptance esig atio .

Applications – Well Servicing Unit, Power Tongs, Reverse Drilling Units, Fishing Tools, Casing Handling Equipment.



REINFORCEMENT:Two braids of high tensile steel wire.

COVER:Type C2 odified it ile . lac . il a d a asio esista t t i s t etic e .

MAXIMUMWORKINGPRESSURE:1,175 psi (-32) through 6,000 psi (-3).


LENGTHS:Available in 50 ft. length and bulk reels.

COUPLINGS:MegaCrimp® Couplings available for sizes through -20 (1 1/4”). No skiving required for MegaCrimp couplings. Power Crimp Couplings available only in size -3 (3/16”). No skiving required for PC couplings. ield ttac a le e o li gs.


Permanent GSP Stems and Ferrules available only in sizes -24 (1-1/2”) and -32 (2”). No skiving required for GSP couplings.

Certification/StandardsDIN – 20022 2SN DNV, ABS EN – 853 2SN MSHA SAE – 100R2 Type AT USCG This product can be tested to meet other oilfield elated ce tificates/sta da ds.


RECOMMENDEDFOR:Medium pressure hydraulic lines. Meets or exceeds the requirements of SAE 100R1 Type AT and SAE 100R1 Type S and performance requirements of EN 853 1SN. eets lame esista ce cce ta ce esig atio .

Applications – Hydraulic systems requiring tight bending.



REINFORCEMENT:One braid high tensile steel wire.

COVER:Type C2 odified it ile . lac . il a d a asio esista t s t etic e .

MAXIMUMWORKINGPRESSURE:600 psi (-32) through 3,625 psi (-3).



COUPLINGS:MegaCrimp® Couplings available for sizes -4 (1/4”) through -20 (1 1/4”). No skiving required for MegaCrimp couplings. ield ttac a le e o li gs.


Permanent GSP Stems and Ferrules available only in sizes -24 (1-1/2”) and -32 (2”). No skiving required for GSP couplings.

HydraulicHose

G11-WireBraidHose

ecificatio

Certification/StandardsDIN – 20022 1SN DNV, ABS EN – 853 1SN GL MSHA SAE – 100R1 Type AT USCG This product can be tested to meet other oilfield elated ce tificates/sta da ds.


HydraulicHose

C5CTextile-Wire-TextileHose

ecificatio

RECOMMENDEDFOR:Medium pressure hydraulic petroleum based oil lines in impulse applications, lube oil, air and water in applications such as air brakes, power steering (CAUTION: Intended for heavy-duty commercial vehicle use only), turbocharger oil supplies, tilt cab cylinders, transmission coolant a d filt atio li es. eets o e ceeds t e e i eme ts o o t aditio al d a licapplications, DOT FMVSS 106-74 Type AII and SAE J1402 Type AII for air brake applications (-4 to -12). Not recommended for gasoline or diesel fuel.

TEMPERATURE:Under SAE 100R5 (hydraulic) conditions -40ºF to +212ºF (-40ºC to +100ºC). ll ose eet a licatio s ot l e oil li es to to .

Air to +160ºF (+71ºC). Avoid continuous use at maximum temperature concurrent with maxi-mum working pressures.

TUBE:Type A (Neoprene). Black. Oil resistant synthetic rubber. For -4 and -5 sizes. Type C (Nitrile). Black. Oil resistant synthetic rubber. For -6 through -40 sizes.

REINFORCEMENT:One braid of high tensile carbon steel wire over one braid of polyester.

COVER:Black. Oil and mildew resistant polyester braid.


AVAILABLESIZES:3/16” through 2 3/8” I.D.

LENGTHS:50 ft. and 100 ft. or reel up to 440 ft. (depends on size).

COUPLINGS:C5 Field Attachable Couplings. No Skiving required for C5 Field Attachable Couplings.

NOTE:Federal law requires registration with the Department of Transportation for anyone producing air brake hose assemblies with swaged or crimped fittings.

Certification/StandardsDOT – FMVSS 106-74 Type AII RCCC – RP305(B) SAE – 100R5 SAE – J1402 Type AII This product can be tested to meet other oilfield elated ce tificates/sta da ds.


RECOMMENDEDFOR: et ole m ase o os ate este ids diesel els a d filt atio li es t a smissiocoolant lines, hot lube oil lines, power steering (CAUTION: Intended for heavy-duty com-mercial vehicle use only), gasoline and turbocharger oil supplies. Tilt cab cylinder and air brakes. C5D (-4 to -12) meets or exceeds DOT FMVSS 106-74 Type AII, SAE J1402 Type AII and SAE J1019 and fuel resistance of SAE J30R2

TEMPERATURE:-40ºF to +300ºF (-40ºC to +149ºC). Air to +250ºF (+121ºC) only, maximum phosphate esters to +212ºF (+100ºC).

TUBE:Type J (CPE). Black. Oil resistant synthetic rubber.

REINFORCEMENT:One braid of high tensile steel wire over one braid of polyester..

COVER:Green. Oil and mildew resistant, polyester braid impregnated with synthetic rubber.



LENGTHS:50 ft. and bulk reels up to 440 ft.

COUPLINGS:C5 Field Attachable Couplings. No Skiving required for C5 Field Attachable Couplings. NOTE:Federal law requires registration with the Department of Transportation for anyone

producing air brake hose assemblies with swaged or crimped fittings.

Certification/StandardsDOT – FMVSS 106-74 Type AII SAE – J1019 SAE – J1402 Type AII SAE – J30R2 This product can be tested to meet other oilfield elated ce tificates/sta da ds.

HydraulicHose

C5DHighTemp.Multi-Fluid

ecificatio


RECOMMENDEDFOR:On-shore/off-shore and marine diesel fuel and gasoline applications, and hot oil lines up to . eets ma i e el li e s ecificatio s e lass a d

requirements. Exceeds performance requirements of SAE J30R2 for non-marine applications.


TUBE:Type C (Nitrile). Black. Oil and heat resistant synthetic rubber.

REINFORCEMENT:One wire braid.

COVER:Type C2 odified it ile . l e.

MAXIMUMWORKINGPRESSURE: 500 psi


LENGTHS:50 ft. and reels up to 385 ft.

COUPLINGS:Brass or carbon steel C5 Field Attachable Couplings. No Skiving required for C5 Field Attachable Couplings.

Certification/StandardsABS SAE – J1019 SAE – J1402 Type AII SAE – J1527 Type A Class I SAE – J1942 SAE – J30R2 This product can be tested to meet other oilfield elated ce tificates/sta da ds.

HydraulicHose

C5MMarineFuelLineHose

ecificatio


RECOMMENDEDFOR:Air brake hose, power steering (CAUTION: Intended for heavy-duty commercial vehicle se o l el filte e gi e a d t a smissio coola t li es a d ot l e oil li es.

TEMPERATURE:-40ºF to +300ºF (-40ºC to +149ºC). Air to +250ºF (+121ºC) maximum only.


REINFORCEMENT:One braid of high tensile steel wire over one braid of polyester.

COVER:Black. Oil and heat resistant, textile braid impregnated with synthetic rubber. Green stripe.

MAXIMUMWORKINGPRESSURE: 300 psi (-20) through 1,500 psi (-4).

AVAILABLESIZES:3/16” through 1 1/8” I.D.

LENGTHS:50 ft. and reels to 440 ft.

COUPLINGS:C5E Field Attachable Couplings. No Skiving required for C5E Field Attachable Couplings.

Certification/StandardsDOT – FMVSS 106-74 Type AI SAE – J1019

SAE – J1402 Type AI (-4 through -12) This product can be tested to meet other oilfield elated ce tificates/sta da ds.

HydraulicHose

C5EHigh-TempFlexlineHose

ecificatio

hose, couplings & equipment - petrojed · hose type is super choke & kill or 15,000 w.p....

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