high pressure technology - resato · high pressure technology high pressure technology 5 selection...
TRANSCRIPT
VALVES AND FITTINGS UP TO 14,000 BAR TEST AND CONTROL EQUIPMENT
HIGH-PRESSURE PUMPS AND GAS BOOSTERS WATER-JET CUTTING SYSTEMS
H IGH PRESSU RE TECH NOLOGY
AIR DRIVEN HIGH PRESSURE PUMPS
Type P160 / Type P200
Single acting and Double acting
Available in ATEX version
2
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
PRINCIPLE OF RESATO AIR-DRIVEN PUMP TYPES P160 AND P200
Resato air-driven pumps operate on the simple but efficient principle of an automatic reciprocating differential area piston. A relatively large air-operated piston (160 mm for the P160 pump range and 200 mm for the P200 pump range) is connected to a smaller high-pressure piston to convert compressed air flow into fluid flow at high pressure.
INTRODUCTION
Resato offers a complete range of single and double acting pumps. The single acting pumps have one air piston and one high-pressure piston. The double acting pumps have one air piston and two high-pressure pistons. Because of the two pressure strokes, double acting pumps give a more continuous flow and pressure. Compared with a single acting pump, a double acting pump has almost half the air consumption for the same fluid flow.The air piston of the single acting and double acting pump have the same diameter. However, the diameter of the hydraulic piston varies and determines the ratio of the pump: a higher ratio means a higher outlet pressure but a smaller flow. For both single and double acting pumps Resato offers 10 different ratios for the P160 range and 9 different ratios for the P200 range. Thus, we can offer you a choice of 20 Resato P160 pumps and 18 Resato P200 pumps.
Consider Resato pump P160-400-1. This is a single acting pump with a nominal ratio of 400:1 (air drive piston area : hydraulic piston area is 400).If the air pressure is 7 bar (100 psi), the maximum outlet pressure is 400 x 7 = 2800 bar (40,000 psi).
CONTENTS
2 Principle of Resato air-driven pump types P160 and P200
2 Introduction 3 Advantages of the Resato air-driven
pump types P160 and P200 3 Why use an air-driven pump 3 Conversion from single acting into double acting 3 Changing the ratio of a Resato pump 4 Operating the Resato air-driven pump 4 Installation
5 Selection tables Resato pump types P160 and P200
6 Pump performance curves 10 Cross-section 10 Material specifications (DIN norms) 10 Standard range performance
of the high-pressure sealing 11 Ordering example 11 Dimensional and weight information 12 Accessories
compressed air
suction
high pressure fluid
discharge
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
�
WHY USE AN AIR-DRIVEN PUMP
Compressed air used as a power drive offers enormous advantages over use of other power drives: risks of excessive heat, flame, spark or shock are reduced considerably.Apart from that, both output pressure and flow can be controlled by simply regulating the air drive pressure of the air-driven pump. Varying the air inlet pressure will automatically and accurately adjust the hydraulic output pressure.The cycling speed is at a maximum when the outlet pressure is low. As the outlet pressure builds up, the cycling speed is reduced until a stall condition is reached at the desired outlet pressure. The stall pressure can be held without any further use of energy.
Other gases such as nitrogen or CO2 can be used as alternatives to drive the pump.
Resato air-driven pumps are simple to install, they are compact and very quick and easy to maintain.
CONVERSION FROM SINGLE ACTING INTO DOUBLE ACTING
Your single acting Resato pump type P160 or P200 can be easily converted into a double acting pump. Order a conversion kit to bring this about. For example, if you want to convert a P200-180-1, order conversion kit C200-180-1.
CHANGING THE RATIO OF A RESATO PUMP
The modular design of Resato pumps also offers the possibility of adapting the pump ratio of an existing pump. This saves you the purchase of a complete new pump. The ratio of a pump can be changed without dismantling the air drive section. For example, if you want to change a P160-65-1 into a P160-115-1, order ratio kit R160-115-1. In case of a double acting pump, for example P160-65-2, order two ratio kits R160-115-1.
The pump ratio of an existing pump can be easily changed without dismantling the air drive section. This saves you the purchase of a complete new pump.
It is simple to convert a single acting pump into a double acting pump.
Air drive of the pump with only the air piston and cycling spool as moving parts.
Unlike most other air-driven pumps, there are no mechanical pilot valves and long internal pilot channels which have a negative influence on the reliability and cycling speed of the pump. The air cycling valve is mounted directly on top of the air cylinder.
Low noise level compared to other air-driven pumps with mechanical pilot valves.
Freezing of the pump is avoided by using an air cycling valve provided with light weight spool for high airflow at low air velocity.
Suitable for water because all wetted parts of the high-pressure pump section are made of special selected stainless steel and bronze.
Long working life of the seals because the pumps are standard provided with specially developed U-PE seals for optimum plunger sealing for a wide range of liquids.
The high-pressure seal can be replaced within minutes, without dismantling the air drive section. Costly down-time is reduced to a minimum.
Standard provided with packing release holes to prevent liquid from the hydraulic section escaping to the air drive section.
Check valve seats can be replaced within minutes. The check valves have soft seats, preventing capacity loss after a certain time of operating.
Less frictional resistance of the air piston. Unlike other air-driven pumps the air piston sealing of a Resato air-driven pump is not an O-ring. It is a V-shaped expanding ring, which needs less preload than an O-ring. The air piston is provided with PTFE based slydrings (bearings) for excellent wear- and-slide qualities. The slyd-rings increase the service life of the sealing surface (air cylinder) and the air piston sealing.
Excellent control of flow and output pressure due to low frictional resistance of the air piston, even at low air drive pressure.
History of proven reliability under severe conditions, for instance in offshore use.
All pressure and flow output is based on 7 bar (100 psi) air drive pressure instead of 10 bar (150 psi).
ADVANTAGES OF THE RESATO AIR-DRIVEN PUMP TYPES P160 AND P200
4
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
OPERATING THE RESATO AIR-DRIVEN PUMP
The outlet pressure and flow can be controlled by regulating the air drive pressure with an air pressure regulator. When compressed air of a certain air pressure is applied to the pump, it will cycle at high speed producing high fluid flow. As the outlet pressure increases, the pump will start to cycle at a lower rate. As long as the total load in the high- pressure cylinder is less than that in the air cylinder, the pump will cycle. When a balance of loads is reached, the pump stops and no more air is used. The pump will automatically restart when the balance is disturbed by a hydraulic pressure drop or by increasing the air drive pressure. As the frictional resistance of the Resato air-driven piston is very low, only a small pressure drop or air drive pressure increase is required to restart the pump.
PUMP SELECTION INFORMATION:
P160 – 20 – 2
Diameter of the air-driven piston: 160 mm.
P160 – 20 – 2
Nominal working ratio of the pump: 20
P160 – 20 – 2
Double acting type(single acting is indicated by 1)
RATIO kITS:
To adapt the ratio of an existing single or double acting pump, the following ratio kits are required: For a single acting pump P160:1 ratio kit type R160-*-1For a double acting pump P160:2 ratio kits type R160-*-1
For a single acting pump P200:1 ratio kit type R200-*-1For a double acting pump P200:2 ratio kits type R200-*-1* the new desired nominal ratio of the pump (see selection tables)
CONVERSION kIT:
To convert a single acting pump into a double acting one, a conversion kit is required:
For a P160 pump:1 conversion kit, code C160 -*-1.For a P200 pump:1 conversion kit, code C200 -*-1.* the nominal ratio of existing pump (see selection tables)
INSTALLATION
The Resato pumps can be mounted in any position. For maintenance reasons you are advised to mount pumps in horizontal position, using the four thread holes in the air drive end caps. If it is not possible to use the standard thread holes, brackets can be used (see Accessories).The pumps will deliver their rated capacity at 7 bar (100 psi) air drive pressure with the required air flow. The air supply line requires an air pressure regulator to control the output of the pump. Apart from that it is necessary to mount an oil lubricator and a filter/water separator in the air supply line. On request the pumps can be supplied with a long life lubrication. A start/stop air valve can be mounted in the air supply line as well.
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
5
SELECTION TABLES RESATO PUMP TYPES P160 AND P200
The above performance figures are based on a 7 bar / 100 psi air driven pressure (Pa).
P160 SINGLE ACTING: Max.outlet Volume Max. Connections Pump type Actual pressure per Flow ratio bar/psi cycle cc l/min Suction Discharge
P160 - 10-1P160 - 20-1P160 - 30-1P160 - 40-1P160 - 65-1P160 - 115-1P160 - 180-1P160 - 255-1P160 - 400-1P160 - 520-1
10 21 28.5 41 64 114 178 256 400 522
70 / 1025 145 / 2100 200 / 2850 285 / 4100 450 / 6400 800 /11,4001245 /17,8001790 /25,6002800 /40,0003655 /52,200
98 48 35.3 24.5 15.7 8.8 5.7 3.9 2.5 1.9
26.3 13.2 9.5 6.4 4.2 2.4 1.5 1.1 0.7 0.5
3/4”NPT3/4”NPT3/4”NPT3/4”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT
1/2”NPT1/2”NPT1/2”NPT1/2”NPTM20X1.5*M20X1.5*M20X1.5*M20X1.5*M20X1.5*M20X1.5*
* High-pressure connections with conical sealing.
P160 DOUBLE ACTING: Max.outlet Volume Max. Connections Pump type Actual pressure per Flow ratio bar/psi cycle cc l/min Suction Discharge
P160 - 10-2P160 - 20-2P160 - 30-2P160 - 40-2P160 - 65-2P160 - 115-2P160 - 180-2P160 - 255-2P160 - 400-2P160 - 520-2
9.25 20 27.5 40 63 113 176 255 399 521
65 / 925 140 / 1980 190 / 2750 280 / 4000 440 / 6300 790 /11,3001230 /17,6001785 /25,5002790 /39,9003645 /52,150
196 96 70.6 49 31.4 17.6 11.4 7.8 5.0 3.8
50.0 25.0 18.0 12.2 8.0 4.5 2.9 2.1 1.3 0.9
3/4”NPT3/4”NPT3/4”NPT3/4”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT
1/2”NPT1/2”NPT1/2”NPT1/2”NPTM20X1.5*M20X1.5*M20X1.5*M20X1.5*M20X1.5*M20X1.5*
* High-pressure connections with conical sealing.
P200 SINGLE ACTING: Max.outlet Volume Max. Connections Pump type Actual pressure per Flow ratio bar/psi cycle cc l/min Suction Discharge
P200 - 30-1P200 - 45-1P200 - 65-1P200 - 100-1P200 - 180-1P200 - 280-1P200 - 400-1P200 - 625-1P200 - 815-1
32.5 44.5 64 100 178 278 400 625 816
225 / 3250 310 / 4450 450 / 6400 700 /10,0001245 /17,8001945 /27,8002800 /40,0004375 /62,5005000 /72,500
48 35.3 24.5 15.7 8.8 5.7 3.9 2.5 1.9
11.0 7.8 5.4 3.5 1.9 1.2 0.9 0.6 0.4
3/4”NPT3/4”NPT3/4”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPTM16x1.5*
1/2”NPT1/2”NPT1/2”NPTM20x1.5*M20x1.5*M20x1.5*M20x1.5*M20x1.5*M16x1.5*
* High-pressure connections with conical sealing.
P200 DOUBLE ACTING: Max.outlet Volume Max. Connections Pump type Actual pressure per Flow ratio bar/psi cycle cc l/min Suction Discharge
P200 - 30-2P200 - 45-2P200 - 65-2P200 - 100-2P200 - 180-2P200 - 280-2P200 - 400-2P200 - 625-2P200 - 815-2
31.5 43.5 63 99 177 277 399 624 815
220 / 3150 305 / 4350 440 / 6300 695 / 99001240 /17,7001940 /27,7002795 /39,9004370 /62,4005000 /72,500
96 70.6 49 31.4 17.6 11.4 7.8 5.0 3.8
21.0 15.0 10.5 6.6 3.7 2.4 1.6 1.0 0.8
3/4”NPT3/4”NPT3/4”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPT1/2”NPTM16x1.5*1/2”
NPT1/2”NPT1/2”NPTM20x1.5*M20x1.5*M20x1.5*M20x1.5*M20x1.5*M16x1.5*
* High-pressure connections with conical sealing.
6
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
P160-10-1 P160-10-2
PUMP PERFORMANCE CURVES P160
00
10 20 30 40
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-10-1P 160-10-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
50 60 70 80
1450 290 4�5 580 725 870 1015 116060 5600
�000
2400
1800
1200
600
0
50
40
30
20
10
Pa = 7 bar
Pa = 5 barPa = � bar
P160-20-1 P160-20-2
00
20 40 60 80
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-20-1P 160-20-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
100 120 140 160
2900 580 870 1160 1450 1740 20�0 2�2030 1800
1500
1200
900
600
�00
0
25
20
15
10
5
Pa = 7 bar
Pa = 5 barPa = � bar
P160-30-1 P160-30-2
00
50
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-30-1P 160-30-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 725 1450 2175 2900 �62520 1200
18 1080
16 960
14 840
12 720
10 600
8 480
6 �60
4 240
2 120
0100 150 200 250
Pa = 7 bar
Pa = 5 barPa = � bar
P160-40-1 P160-40-2
0
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-40-1P 160-40-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 725 1450 2175 2900 �625 4�50 507514
12
10
8
6
4
2
840
720
600
480
�60
240
120
0 50 100 150 200 250 300 350
Pa = 7 bar
Pa = 5 barPa = � bar
P160-65-1 P160-65-2
00
100 200 300 400 500
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-65-1P 160-65-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
1450 2900 4�50 5800 725009
8
7
6
5
4
3
2
1
540
480
420
�60
�00
240
180
120
60
0
Pa = 7 bar
Pa = 5 barPa = � bar
P160-115-1 P160-115-2
00
200 400 600 800 900
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-115-1P 160-115-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 2900 5800 8700 11600 1�0505
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
�0
60
90
120
150
180
210
240
270
�00
Pa = 7 bar
Pa = 5 barPa = � bar
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
7
P160-180-1 P160-180-2
PUMP PERFORMANCE CURVES P160
0
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-180-1P 160-180-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 2900 5800 8700 11600 14500 174003,5
3
2,5
2
1,5
1
0,5
210
180
150
120
90
60
�0
0 200 400 600 800 1000 1200
Pa = 7 bar
Pa = 5 barPa = � bar
P160-255-1 P160-255-2
00
0,5
1
1,5
2
2,5
400
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-255-1P 160-255-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 5800 11600 17400 2�200 29000
0
�0
60
90
120
150
800 1200 1600 2000
Pa = 7 bar
Pa = 5 barPa = � bar
P160-400-1 P160-400-2
0
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-400-1P 160-400-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 5800 11600 17400 2�200 29000 �4800 406001,4
1,2
1
0,8
0,6
0,4
0,2
84
72
60
48
�6
24
12
00 400 800 1200 1600 2000 2400 2800
Pa = 7 bar
Pa = 5 barPa = � bar
P160-520-1 P160-520-2
00
0,2
0,4
0,6
0,8
1
1,2
500 1000 1500 2000
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 160-520-1P 160-520-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
2500 3000 3500 4000
72500 14500 21750 29000 �6250 4�500 50750 5800072
60
48
�6
24
12
0
Pa = 7 bar
Pa = 5 barPa = � bar
Approximate air consumption for P160 pumps is �.0 Nm�/min.
Pump performances in psi and cubic inches/minute are rounded figures,based on 7 bar/100 psi air drive pressure and U-PE high-pressure seals.
8
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
P200-30-1 P200-30-2
PUMP PERFORMANCE CURVES P200
0 20 40 60 80 100 120 140 160 180 200 2200
5
10
15
20
25
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-30-1P 200-30-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 290 580 870 1160 1450 1740 20�0 2�20 2610 2900 �190
0
�00
600
900
1200
1500
Pa = 7 bar
Pa = 5 barPa = � bar
P200-45-1 P200-45-2
00
16
14
12
10
8
6
4
2
40 80 120 160
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-45-1P 200-45-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
200 240 280 320
5800 1160 1740 2�20 2900 �480 4060 4640
0
960
840
720
600
480
�60
240
120
Pa = 7 bar
Pa = 5 barPa = � bar
P200-65-1 P200-65-2
0 50 100 150 200 250 300 350 400 4500
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-65-1P 200-65-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 725 1450 2175 2900 �650 4�50 5075 5800 652512 720
600
480
�60
240
120
0
10
8
6
4
2
Pa = 7 bar
Pa = 5 barPa = � bar
P200-100-1 P200-100-2
0 100 200 300 400 500 600 7000
8
7
6
5
4
3
2
1
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-100-1P 200-100-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 1450 2900 4�50 5800 7250 8700 10150
0
480
420
�60
�00
240
180
120
60
Pa = 7 bar
Pa = 5 barPa = � bar
P200-180-1 P200-180-2
0 200 400 600 800 1000 12000
4
3,5
3
2,5
2
1,5
1
0,5
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-180-1P 200-180-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 2900 5800 8700 11600 14500 17400
0
240
210
180
150
120
90
60
�0
Pa = 7 bar
Pa = 5 barPa = � bar
P200-280-1 P200-280-2
0 300 600 900 1200 1500 18000
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-280-1P 200-280-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 4�50 8700 1�050 17400 21750 261003 180
150
120
90
60
�0
0
2,5
2
1,5
1
0,5
Pa = 7 bar
Pa = 5 barPa = � bar
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
9
P200-400-1 P200-400-2
PUMP PERFORMANCE CURVES P200
0
1,8
1,6
1,4
1,2
1
0,8
0,6
0,4
0,2
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-400-1P 200-400-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
0 5800 11600 17400 2�200 29000 �4800 40600108
96
84
72
60
48
�6
24
12
00 400 800 1200 1600 2000 2400 2800
Pa = 7 bar
Pa = 5 barPa = � bar
P200-625-1 P200-625-2
0
0,2
0,4
0,6
0,8
1
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-625-1P 200-625-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
1,2
0
72
60
48
�6
24
12
0 600 1200 1800 2400 3000 3600 4200
Pa = 7 bar
Pa = 5 barPa = � bar
0 8700 17400 26100 �4800 4�500 52200 60900
P200-815-1 P200-815-2
0
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
Outlet pressure Po [bar]
Outlet pressure Po [psi]
P 200-815-1P 200-815-2
Flow
[L/m
in]
Flow
[Cu
inch
es/m
in]
54
48
42
�6
�0
24
18
12
6
00 600 1200 1800 2400 3000 3600 4200 4800 5400 6000
Pa = 7 bar
Pa = 5 barPa = � bar
0 8700 17400 26100 �4800 4�500 52200 60900 69600 78�00 87000
Approximate air consumption for P200 pumps is 4.5 Nm�/min.
Pump performances in psi and cubic inches/minute are rounded figures,based on 7 bar/100 psi air drive pressure and U-PE high-pressure seals.
10
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
CROSS SECTION
Air section:Air piston: aluminiumAir piston bearings: PTFE-based slydrings filled with carbonAir cylinder: aluminium, hard anodized inside and
epoxy coated outsidecycling valve: aluminium color anodizedcylinder clamping bolts and nuts: stainless steel 1.4�01Air drive end caps: aluminium color anodized
HigH-pressure section:pump body: bronze RG7; stainless steel 1.4122/15-5PH*High pressure plunger: stainless steel 1.4112/1.�980/17-4PH*check valves: housing: stainless steel 1.4122/15-5PH* balls: stainless steel 1.40�4 springs: stainless steel 1.4�10 other internal parts: stainless steel
1.4404/17-4PH*clamping rings: PVC* No DIN norms
seAlings:Check valves: Viton rings (code V) Alternative: EPDM (code E) BUNA-NBR (code B) High-pressure plunger: U-PE (code U) Alternative: Chevron style (code C)Air piston: NBR V-shaped rings
STANDARD RANGE PERFORMANCE OF THE HIGH-PRESSURE SEALING
One of the most important features of Resato pumps is the high-pressure seal for the high-pressure plunger. The standard installed U-PE seals (code U) offer a long seal life, even for non-lubricating fluid. The seals are suitable for:- water- mineral base fluids- hydraulic and lubrication oils- fluid of the water/oil emulsion or water glycol types.
For slightly contaminated fluids we recommend use of chevron style packings (code C). Alternative materials for wetted parts and sealings are available depending on the media used and on the operating conditions. Please contact Resato International BV for more information.
RESATO PUMPS P160 AND P200 MATERIAL SPECIFICATIONS (DIN NORMS)
Air inlet
Pilot hole
Cycling spoolCycle valve
Manual reset
V-shaped ringAir piston
Front capClamping ring
Outlet check valve
Seal gland
Soft seat
Pump body
H.P. seal
Plunger
Packing release hole
Inletcheck valve
Slyd ring
Air cilinder
H IGH PRESSU RE TECH NOLOGY H IGH PRESSU RE TECH NOLOGY
11
DIMENSIONAL AND WEIGHT INFORMATIONPUMP TYPES P160-*-1/2 AND P200-*-1/2 (SINGLE/DOUBLE ACTING)
DIMENSIONS IN MM. (nominal +4 or +2)
WeightP160-x-1: 15.5 kg.P160-x-2: 19.5 kg.
WeightP200-x-1: 17.0 kg.P200-x-2: 21.0 kg.* Inlet and outlet connections can be fixed in any desired position. ** High-pressure connection with conical sealing.
DIMENSION SkETCH P160-10Air inlet
Discharge
Suction
Discharge
SuctionMounting holesM6x10 4x
(single-acting) 357 ±2
(double-acting) 473 ±4
2222
215190 M6 (4x)
110170
72
225
170
6868
Air inlet: �/4” BSP - Suction: �/4” NPT - Discharge: 1/2” NPT
DIMENSION SkETCH P200-30, P200-40,P200-65Air inlet
Discharge Discharge
Suction Suction
Mounting holesM6x10 4x(single-acting) 322 ±2
(double-acting) 405 ±4
22 22
241190
87
M6 (4x)
110
8080
212
281
212
Air inlet: �/4” BSP - Suction: �/4” NPT - Discharge: 1/2” NPT
DIMENSION SkETCH P160-20, P160-30, P160-40Air inlet
Discharge
Suction
Discharge
Suction
Mounting holesM6x10 4x(single-acting) 322 ±2
(double-acting) 405 ±4
2222
215
190
72
M6 (4x)
110
8080
225
170
170
Air inlet: �/4” BSP - Suction: �/4” NPT - Discharge: 1/2” NPT
DIMENSION SkETCH P160-65, P160-115, P160-180, P160-255, P160-400, P160-520
Air inlet
Discharge
Suction
Discharge
Suction
Mounting holesM6x10 4x(single-acting) 322 ±2
(double-acting) 405 ±4
2020
215
190
72
M6 (4x)
110
6561
225
170
170
Air inlet: �/4” BSP - Suction: 1/2” NPT - Discharge: M20x1.5
DIMENSION SkETCH P200-100, P200-180, P200-280, P200-400, P200-625Air inlet
Discharge
Suction
Discharge
Suction
Mounting holesM6x10 4x
(single-acting) 322 ±2
(double-acting) 405 ±4
2020
241
190
87
M6 (4x)
110
6561 28
1
212
212
Air inlet: �/4” BSP - Suction: 1/2” NPT - Discharge: M20x1.5
DIMENSION SkETCH P200-815Air inlet
Discharge
Suction
Discharge
Suction
Mounting holesM6x10 4x
(single-acting) 322 ±2
(double-acting) 405 ±4
2020
241
190
87
M6 (4x)
110
6161 28
1
212
212
Air inlet: �/4” BSP - Suction: M16x1.5 - Discharge: M16x1.5
ORDERING EXAMPLE
P200 - 180 - 2 / U / V Pump range - Ratio - Double acting / U-PE high pressure / Viton check seal valve seals
H IGH PRESSU RE TECH NOLOGY
VALVES AND FITTINGS UP TO 14,000 BAR TEST AND CONTROL EQUIPMENT
HIGH-PRESSURE PUMPS AND GAS BOOSTERS WATER-JET CUTTING SYSTEMS
Please note that general data and specifications given in this brochure are subject to change without notice. Feel free to contact our sales department if you need more definite information.
12064-P160/200 07-2006
ACCESSORIES
AIR CONTROLSEvery Resato air driven pump must be fitted with a set of air controls to control pump performance, to lubricate the air and to prevent dirt and water from entering the air drive section.All air controls for the P160 range have 1/2”BSP connections; air controls for the P200 range have �/4”BSP connections. The set of air controls can be delivered as one unit, or as two separate units:- unit for the P160 range, ordering code C-1/2- unit for the P200 range, ordering code C-�/4- filter/water separator with lubricator,
ordering code FL-1/2 (P160) or FL-�/4 (P200) - air pressure regulator,
ordering code R-1/2 (P160) or R-�/4 (P200).For the P160 range a start/stop valve is available which can be connected directly to the air controls. Ordering code for the start/stop valve is V-1/2.
option:On request the pumps can be supplied with special grease to ensure “long life lubrication”.
EXHAUST MUFFLERTo suppress noise and prevent ingress of contamination into the air cycling valve, the pumps are standard supplied with exhaust mufflers:- type S-16 for the P160 range- type S-20 for the P200 range.If no exhaust muffler is required or available and noise levels are above acceptable, exhaust pipes can be led away to a remote location.
BRACkETSIf for any reason the thread holes in the air drive end caps cannot be used to mount the pump, four welding brackets (4) can be used. The nuts of the air cylinder clamping bolts can be used to mount the brackets to the pump. Ordering code for the brackets is B-16/20 for pump types P160 and P200.
ADAPTERSMany pump types have a high-pressure connection (see selection tables). If necessary, Resato can provide high-pressure adapters with UNF high-pressure NPT or BSP thread connections. Please refer to our catalog of high-pressure fittings, adapters and tubing for more information.
ATEXAs an option, Resato air driven pumps can be delivered in a version that comply with ATEX 94/9/EC. The user of the pump is responsible for classifying the area of use, while identifying the equipment category is the responsibility of the manufacturer. The Resato pumps are ATEX approved for Group II, category 2 zones G & D.
RESATO INTERNATIONAL BVP.O. Box �0, 9�00 AA Roden - Holland1e Energieweg 1�, 9�01 LK Roden - Holland
Phone: (+�1) 50 - 501 6877Fax: (+�1) 50 - 501 2402
E-mail: [email protected]: www.resato.com