high index ball lens for position measurement

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High index glass spherical targets for laser interferometry Miroslav Sulc 1st PACMAN worshop 1

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Page 1: High Index Ball Lens for position measurement

High index glass spherical targets for laser interferometry Miroslav Sulc

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Page 2: High Index Ball Lens for position measurement

Motivation

• The targets, retroreflecting light beam, are used in interferometers, laser trackers, and alignment systems

• Ball as a target is a good reference

• It can be used both for imaging and interferometry measurements

• It can be placed anywhere with high precision

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Page 3: High Index Ball Lens for position measurement

• Made from two hemispheres.

• Larger acceptance angles

• Never used in interferometry due to problems with complex interference pattern complicating measurements interpretation

open-air hollow corner cubes

corner cube glass prism

Cat’s eye

Present state of art of retro-reflective targets

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• Used for both distance and interferometry measurements

• Narrow acceptance angle for position detection (about 20°)

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Page 4: High Index Ball Lens for position measurement

Cat’s eye • the cat’s-eye retroreflector has two

concentric hemispheres having different radii glued together

• An optical path analysis shows that the offset between the centres of the two hemispheres has a large influence on the measuring accuracy Aspherical cat’s eye eliminates this error

n=2

𝑟1 = (𝑛 − 1) 𝑟2

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Using of hight index glas n = 2 can simplifying the process of manufacture. The acceptance angle of a spherical cat’s eye is as large as 360◦ in principle.

Page 5: High Index Ball Lens for position measurement

Targets High Index Glass Balls

High index glass ball: - Developed by OHARA Inc., Kanagawa, Japan - Material : S-LAH79 - Off the shelf - Available from diameter 1mm to 10mm - Diameter Tolerance (μm) : 0/-3 - Sphericity (μm): 2 - Refracting index of 1.996 for He-Ne Lasers (633 nm)

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Page 6: High Index Ball Lens for position measurement

incoming

outcoming

Simple model with one reflection inside sphere

• Refraction / reflection / refraction 𝑟, = 𝑟 𝑠𝑖𝑛𝛼

4 𝛽 = 𝛾 + 2𝛼

𝑠𝑖𝑛𝛼 = 𝑛 𝑠𝑖𝑛𝛽

Due a high refractive index is γ negative

𝛾 = 4 arcsin𝑟,

𝑟

1

𝑛 − 2 arcsin

𝑟,

𝑟

Three simple equations, But only gamma can be expressed analytically

sphere

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Page 7: High Index Ball Lens for position measurement

Simple model can explain rainbow, retroreflective strips etc.

0 center, 1 edge of balll

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Page 8: High Index Ball Lens for position measurement

Simulations with optical software Zemax©

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Page 9: High Index Ball Lens for position measurement

Experiments

6 mm ball, roughly in axis of camera 1m distance from camera 1m distance from red laser diode

Small angle 35 mrad, ≈ 2°, Illuminated from left side

Wide angle 350 mrad, ≈ 20°, Illuminated from right side

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Page 10: High Index Ball Lens for position measurement

Test results for HIE-ISOLDE

Fit well to the theory

Guillaume Kautzmann EN/MEF-SU

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Page 11: High Index Ball Lens for position measurement

Ball retro-reflectors for HIE-ISOLDE

For the HIE-ISOLDE Monitoring (MATHILDE project) is was necessary to develop a target :

• Visible from opposite sides; • Spherical and of small diameter (4mm); • Acting as a retro-reflector; • Compatible with high vacuum and cryogenic conditions (4K).

High Index glass ball retro-reflector targets development

Jean-Christophe Gayde EN/MEF-SU Guillaume Kautzmann EN/MEF-SU

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Page 12: High Index Ball Lens for position measurement

Retro-reflective strips with balls used at CLAM

• CLAM: Continuous Line Alignment

Monitoring method (J.CH.Gayde)

• to observe reflection of rectangular grid

on RICH mirrors - Continuous lines

reflected by mirrors for aligned mirrors

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Page 13: High Index Ball Lens for position measurement

Technical Set-up

• High Luminosity LED

• Rectangular grid

• Retro-reflective material

• Strip width 1 cm

• Circular targets at crossing of

strips

Thickness 0.15 mm

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Page 14: High Index Ball Lens for position measurement

Illumination by one or two LEDs • Two LEDs are used for illuminations of retroreflective

strips and PG targets • Different results for illumination by left and right LEDs

Mirror center position coordinates X, Y, Z It corresponds to virtual target shift about 100 µm

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Page 15: High Index Ball Lens for position measurement

Targets are made from small diameter (around 100 µm) balls. The reflected light is going not from sphere center, but almost from the ball edge. There is shift between left/right illuminated target image

Explanation of image shift for left/right illumination

120 mm

B

A

C

r

Principal ray

γ

α-β

β

β

β

β

α

α-β

CCD camera

π-

Principal point

Laser

diode

π+γ

R

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Page 16: High Index Ball Lens for position measurement

Laser interferometry and spherical targets

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Moving part

Corner Cube Reflector

Laser Faraday isolator

Detector

Preliminary studies and tests with configurations: • Ref. Corner Cube / Moving Ball • Ref. Ball / Moving Corner Cube • Ref. Ball / Moving Ball

Page 17: High Index Ball Lens for position measurement

Simplified schema of interferometry measurement in 2D net

Moving ball Laser

Fixed reference ball

Detector

Laser

Detector

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The ball retro-reflectors with the whole acceptance angle 360° can be measurable simultaneously from different locations in 3 D net

Page 18: High Index Ball Lens for position measurement

Advantages: • Multidirectional target … toward 3D • Multiline interferometer • Interferometry measurement network • It can be used for beam aligment

Drawbacks: • Sensitivity to lateral alignment • Reflected wave front is not planar interference pattern is

complicated but … • Use of the interference pattern to measure the lateral alignment and

dissociate it from the distance measurement • Also other techniques under investigation to improve the system

accuracy

Application of ball targets for interferometry

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Page 19: High Index Ball Lens for position measurement

Preliminary studies and tests

• Exact theory of interference of complex wave fronts

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• Verification of method accuracy in 1D by Agilent HP professional interferometer, calibrated at Czech Metrology Institute

• Measurement of ball position in 3D, using Mitutoyo profilometer Legex 774 as a ball holoder

• Simulation of wave-fronts interference in optical software Zemax©

Page 20: High Index Ball Lens for position measurement

Study of wavefront by Shack - Hartmann wavefront sensor

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Page 21: High Index Ball Lens for position measurement

Conclusions

• High index n = 2 glass balls with an acceptance angle of 360° are promising targets for laser beam metrology

• Simple use and interpretation for imaging technique

• Balls are promising targets for interferometers, at various configuration, for many application, but detailed studies must be still performed

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Page 22: High Index Ball Lens for position measurement

Thanks for your attention

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