heavy duty applications

Heavy Duty ApplicationsP a c k a g e d s o l u t i o n s f o r h i g h v i s c o s i t y a n d c o r r o s i o n c o n t r o l

Fluid Handling Solutions

Get Graco. Experience The Difference.

Rev.C

H E A V Y D U T Y A P P L I C A T I O N S

ULTRA MAX 1595

MARK V - GMAX 5900

GMAX 7900 - 10000 HD

XTREME BULLDOG 33:1 - 41:1

XTREME KING 45:1 - 56:1 - 68:1 - 80:1

P R O D U C T S E L E C T I O N R A N G E

QUALITY REFERENCE

Graco has been excelling in

designing, manufacturing

and assembling for 75 years.

Sophisticated, computer-

aided design to ensure

development and imple-

mentation of new

technologies.

All Graco products are rig-

orously tested down to

each individual compo-

nent to ensure quality and

long life.

No Graco products leave

our assembly line without

a full set of tests accord-

ing to ISO 9002 standards.

SOME OF OUR SERVICES

Daily shipments directly

from our European

Headquarters.

Over 160 dedicated Graco

employees to service your

needs.

Over 120 Service Partners

throughout Europe to

guarantee fast and

reliable service.

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Page 6-7

Page 8-11

Page 12-13

Page 14-15

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N E WN E W

N E W N E W N E WN E W

2

0100

200

300

400

500

3 6 9 12 15

Ultra Max 1595Mark V

GMax 5900 HD

King 68:1

GMax 7900 King 45:1Bulldog 41:1

GMax 10000

Bulldog 33:1

King 56:1

King 80:1

H O W T O S E L E C T T H E R I G H T P A C K A G EF O R Y O U R H E A V Y D U T Y A P P L I C A T I O N S ?

*Pneumatic sprayers require the additional use of a compressor while gas and electric sprayers are fully contained packages.

Gas sprayers can be considered mid-range solutions between electric and pneumatic.

* Select your srayer according to your application needs.

High pressure units for high solids contents and high flow for production.

0

100

200

300

400

500

3 6 9 12 15

0.0170.023

0.041

0.053

0.0650.071

3 6 9 12

Ultra Max 1595

Mark V

GMax 5900 HD

GMax 7900

Bulldog 41:1

GMax 10000

Bulldog 33:1 King 68:1

King 56:1

0.0290.035

0.047

0.059

KING 45:1

FLOW (l/min)

PRES

SUR

E (b

ar)

PRES

SUR

E (b

ar)

PERFORMANCE Flow (l/min)

ELECTRIC

GAS - GMax

PNEUMATIC

MA

X.T

IPSI

ZE

FLOW (l/min)

1 A V A I L A B L E M E T H O D S

2 P R E S S U R E V E R S U S F L U I D F L O W

3 T I P S I Z E S V E R S U S F L U I D F L O W

W H Y C H O O S EG R A C O ?

CHOICE Over 100 Graco pumps

to choose from.

If it is liquid, we can pump it!

QUALITY Gracos reputation is built

on it. All of our equipment

go through continuous and

stringent tests. In our lab

facilities and in the field!

SERVICE It starts with some of the

best warranties in the

industry. We are supported

by one of the largest network

of service partners with the

required technical expertise

and service parts in stock.

3

U L T R A M A X 1 5 9 5 S M A R T E L E C T R I C S P R A Y E R

T H E P R O S C H O I C E

FEATURESNow rated at 230 bar

NEW SmartControl pressure control

AutoClean

BENEFITSSprays a wider range of coatings and main-tains pressure with long hosesmonitors the entire sprayer for an even andconstant pressure at the gunThe unit will automatically clean itself in 5 minutes

A C C E S S O R I E S

SMARTERSmartControl

Now tracks impor-tant job information

It adjusts to the tip size and maintains perfect pressure through gradual pumping speed

ALL FROM THE PUSHOF ONE BUTTON!

SELECT1. DIGITAL PRESSUREGAUGE

Gives you precise actual working pressure

2. LITER COUNTER

Keeps track of howmany liters have beensprayed. Bid your jobs precisely! Define your own main-

tenance schedule !

3. AUTOCLEAN TIMER

Will tell you the timeremaining before acleaning cycle is com-plete.

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4

Units ship complete with 1/4" x 15 m BlueMax airless hose, 3/16" x 0.90 m Whip Hose, Contractor Gun

with 621 RAC 5 Tip + FREE Painters box.

S E L E C T I O N C H A R T

T Y P I C A L A P P L I C A T I O N S

S M A R T F E A T U R E S

Part number

Max. Fluid Flow

Max. Pressure

Max. Tip Sizes

DC Motor

Weight

220 V - 245048

4.8 l/min

230 bar

1 gun, 0.037" / 2 guns, 0.027"

1.6 HP

67 kg

ULTRA MAX 1595 S P E C I F I C A T I O N S

OTHERS: APARTMENT BUILDING - COMMERCIAL - LARGE RESIDENTIAL

NEW

15-20 AMPS switch toincrease performance

Self-Diagnosis : unit identi-fies 8 posssible errors

EasyOut Manifold Filter Hand-tight Easy to remove

IMPROVED PERFORMANCE

Consult our Professional Airless applications brochure for further details on complete Ultra Maxbreakthrough new features and benefits.


Contractor Gun243282 gun only243318 gun, hose kit

with 517 RAC5243350 gun, hose kit

with 621 RAC5243320 gun, hose kit

with 3/8" hose and 517 RAC5

BlueMax Hose240797 3/8" x 15 m240794 1/4" x 15 m238358 3/16" x 0.90 m223761 1/4" x 0.90 m

Suction Hose Kit208259 for 208 l drums244685 for 20 l drums

(Ultra Max 695)244686 for 110 l drums (Ultra Max 795, 1095, 1595)

Container Suction Kit098265

EasyOut Pump filter244071 30 mesh, long (gray) x 1244067 60 mesh, long (black) x 1244068 100 mesh, long (blue) x 1244069 200 mesh, long (red) x 1

5

M A R K V & G M A X 5 9 0 0 H D T H E H E AV Y D U T I E S


Hopperfor paint & filler (fits Mark V and GMax 5900 HD)241318 95 liters

Bag Roller 241319 for 25 kg bags

243428 wheel kit

(Recommended)243380 Camlock

hose kit(to connect to GMax 7900)

243392 Adapter kitExtension for Ultra Max 1595and GMax 5900

FEATURESLonger piston stroke lengthstraight-through fluid passagesPowerful DC electrical engine

BENEFITSImproved flow capacityNo restriction for better flowHandles filler and paint

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Texspray Gun

241705with GHD 631 241338Texspray Gun, Hose Kit

Container Suction Kit243167

Atomiser Kit244052with compressor air hose244223without compressor air hose

Sprays splatter and knock-down textures

Comes with 2,easy-to-adjust air caps

Heavy Duty Rac TipsTo order: GHD + Tip Size

Quick selection chart

Both units ship complete with Heavy Duty Texspray gun, 3/8" x 15 m high pressure hose, hose swivel,

GHD tip 631 and 1/4" x 0.90 m whip and pressure gauge.

* Only available on Mark V and New Ultra Max


Part number

Max. Fluid Flow

Max. Pressure

Max. Tip Size

DC Motor

Weight

110 V - 245047 / 220 V - 245045

5.5 l/min

230 bar

1 gun, 0.039" / 2 guns, 0.028"

1.6 HP

65 kg

MARK V S P E C I F I C A T I O N S

Part number

Max. Fluid Flow

Max. Pressure

Max. Tip Size

Honda engine

Weight

233007

5.7 l/min

230 bar

1 gun, 0.041" / 2 guns, 0.028"

5.5 HP (4 KW)

70 kg

GMAX 5900 HD S P E C I F I C A T I O N S


Heavy Duty Guard222674 7/8"

PAINT

521

621

625

FIRE PROTECTION

635

633

531

FILLER

443

439

437

Remove tip and guard Screw, push and lock Set the automatic timer

S P E C I A L F E A T U R E S

IMPROVED PERFORMANCE

NEW

1 2 3

7

OTHERS: LIGHT FILLERS - FIRE PROTECTION - MULTI-GUNS

G M A X 7 9 0 0G A S S P R A Y E R

T H E C O M PA C T G I A N T S


FEATURESPowerful Honda Engine230 bar of pressure4 lifting Handles

BENEFITSPlenty of power to run up to 90 m of hoseAtomizes thick coatings effectivelyHandling by one or two men

Rac 5 TipTo order: 286 + Tip Size

Quick selectionchart

HandTite Guard243161 7/8"243263 11/16"

BlueMax Hose and Whips240794 1/4" x 15 m240797 3/8" x 15 m238358 3/16" x 0.90 m238959 3/16" x 1.40 m238359 3/16" x 1.80 m

Tool Tote240148 (empty)

Buildings

519

619

723

Residential

621

625

627

Commercial

629

729

833

8


Contractor Gun243282 2 finger trigger179943 4 finger trigger

(optional)

243318 KIT: with 1/4" hose, gun, 517 Rac 5 tip, 90 cm whip

243320 KIT: with 3/8" hose, gun, 517 Rac 5 tip, 90 cm whip

Silver Gun243283 with 517 Rac 5 tip243321 KIT: 1/4" hose,

gun, 517 Rac 5 tip

Flex Plus Gun243284 with 517 Rac 5 tip243322 KIT: 1/4" hose,

gun, 517 Rac 5 tip

Ships complete with Heavy Duty Texspray gun, 3/8" x 15 m high pressure hose, hose swivel,

GHD tip 631 and 1/4" x 0.90 m whip and pressure gauge.

Easy to move 90 m Easy to set Easy to maintain



F E A T U R E S

Part number

Max Fluid Flow

Max. Pressure

Max. Tip Size

Honda Engine

Weight

233008

7.9 l/min

230 bar

1 gun, 0.046" / 2 guns, 0.033"

5.5 HP (4 KW)

79 kg

GMAX 7900 S P E C I F I C A T I O N S

OTHERS: LARGE COMMERCIAL - MUNICIPALITIES - NEW CONSTRUCTION

9

G M A X 1 0 0 0 0G A S S P R A Y E R

T H E C O M PA C T G I A N T S


GHD TipsTo order: GHD + Tip Size

CleanShot Pole Gun244366 90 cm complete244367 180 cm complete

CleanShot Shut-Offvalve244160 250 barFits onto tip extensions,HD poles, guns

Contractor In-Linegun 244364 250 bar

CleanShot poleextension 244163 90 cm pole244164 180 cm pole FEATURES

Double Endurance pump lowerHeavy Duty Cart with wheels8.0 HP Honda Engine

BENEFITSTwice the output with only 1 sprayerMobility and long hose wrapping abilityPowerful giant sprayer to spray thick coatings

Quick SelectionChart

FOUNDATION

431

533

541

ROOFING

645

751

BRIDGES

325

333

339

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10


Tip Extensions243295 25 cm243296 40 cm243297 50 cm243298 75 cm

Heavy Duty ExtensionPoles Used for spraying

or rolling Can be coupled

together to reach desired length. (max. length recom-mended is 12 m high)

245 bar

232121 25 cm232122 50 cm232123 1 m232124 1.5 m232125 2 m

45 Swivel224399 in between gun

and HD extension

Directional spray nozzle235486 in between

HD extension and tip guard

Mastic Pole224472

GMax 10000 is a bare sprayer with gauge. It does not include gun, tip or hose.

Double Endurance output Easy to move Heavy Duty passages



F E A T U R E S

Part number

Max Fluid Flow

Max. Pressure

Max. Tip Size

Honda Engine

Weight

PERFORMANCE

233009

9.5 l/min

210 bar

1 gun, 0.055" / 2 guns, 0.035 "

8 HP (5.9 KW)

100 kg

40 % MORE THAN GMAX 7900

GMAX 10000 S P E C I F I C A T I O N S

OTHERS: FOUNDATION - ROOFING - BRIDGES

11

X T R E M E P N E U M A T I C S P R A Y E R S

B U L L D O G 3 3 : 1 & 4 1 : 1


High PressureSwivels 224457 Gun to Hose,

1/4" x 1/4", 230 bar

189018 Gun to Hose, 1/4" x 1/4", 400 bar

236987 Gun to Hose, 1/4" x 1/4", 510 bar

181085 11/16" to 7/8" Adapter

Male to FemaleAdapter Unions - 345 bar156823 1/4" x 1/4"157705 1/4" x 3/8"155665 3/8" x 3/8"

Female AdapterUnions - 345 bar155570 1/4" x 1/4"159153 3/8" x 1/4"156173 3/8" x 3/8"

In-Line Gun Filter210500 1/4" x 1/4"

Air-assisted Conversion kit245210 air regulator,

air hoses, AlphaPlus gun, fluid hose

FEATURESXTREME performanceNew XTREME pump lowerBuilt XTREME tough

BENEFITS10% more pressure and improved flowLonger life, easy maintenanceWithstands most extreme working conditions

12

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XTREME Quick flushing

Integrated filter housing

Top and bottom caps

Better flow and lesspressure drop

Flush clean with 50%less solvent

Flat TipsTo order: 163 + Tip Size

Flat Tip Guards220251 7/8"220255 11/16"

Part number complete (silver gun & hose)

Part number AA complete (Alpha gun & hoses)

XTREME pump lower

Max. fluid pressure

Volume per cycle (double stroke)

Fluid flow at 60 cpm

Air inlet size

Fluid inlet size

Height

Weight

244468

244469

244411 (145cc)

280 bar

145 cc

8.7 lit/min

3/4" npsm (f)

1 - 1/4 " npt (m)

1.3 m

107 kg

244461

244462

244413 (180cc)

230 bar

180 cc

11 lit/min

3/4" npsm (f)

1 - 1/4 " npt (m)

1.3 m

107 kg

S P E C I F I C A T I O N S BULLDOG 33:1 BULLDOG 41:1

* upgrade old version with XTREME lowers. Connection kit needed.

X T R E M E S E L E C T I O N C H A R T


OTHERS: RAIL CARS - WATER TOWERS - CHIMNEYS - ETC.

Quick access intake Quick disconnect couplers Quick knockoff connection

hose

X T R E M E Q U I C K F E A T U R E S

13

1

2

3

4

X T R E M E P N E U M A T I C S P R A Y E R S

K I N G 4 5 : 1 & 5 6 : 1 & 6 8 : 1 & 8 0 : 1

X T R E M EA C C E S S O R I E S

Hoses nylon (15 m) 238386 1/4" (345 bar)238396 3/8" (345 bar)238717 1/2" (345 bar)215227 1/2" (280 bar)237072 3/8" (510 bar)237213 1/2" (550 bar)

Whips (345 bar)214912 1.8 m214913 3.6 m

Controls and valves

244720 Air control244841 Air lubricator245143 Pressure valve224040 Runaway valve

Ball valves (345bar)210657IN 1/4" x OUT 1/4"210658IN 3/8" x OUT 3/8"210659IN 1/4" x OUT 3/8"

Reducing Coupling150287 3/8"(F) to 1/4"(M)

Fluids Throat SealLiquid (TSL)*

206994 0.25 l239049 (0.25 l) x 12206995 1 l206997 (1 l) x 12

* Recommended

FEATURESXTREME range

XTREME low cost of ownershipXTREME easy maintenance

BENEFITSComplete range to spray from medium toextra high viscositiesLonger life, reduced labour costsReduced downtime and "on-the-job" repairs

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X T R E M EA C C E S S O R I E S

510 Airless Gun236995 510 bar

510 Gun, Tip, Hose Kit238615

Inlet ball spring kit245191 For 45:1 & 56:1245190 For 68:1 & 80:1

Filter screens3 x pack238435 30 mesh238437 60 mesh238439 100 mesh25 x pack238436 30 mesh238438 60 mesh238440 100 mesh

Suction tube strainers181072 Round191635 Tube strainer

Suction tube extension245136 for 200 lit drums

Mounting options206221 Wall mounting

bracket245132 Floor stand kit

244849 XTREME connection kit - to connect XTREME lowers to older Graco Bulldog and King versions


15

X T R E M E S E L E C T I O N C H A R T

PlasmaCoat rod

High resistance to wear

Modular air regulators

Add-ons available

Adjustable packings nut

Tightens on the job

Finish the job before repair

X T R E M E Q U I C K F E A T U R E S

OTHERS: MARINE - CHEMICAL PLANTS - WATER TOWERS - INDUSTRIAL CHIMNEYS

Part number complete

XTREME pump lower

Max. fluid pressure

Volume per cycle

Fluid flow at 60 cpm

Air inlet size

Fluid inlet size

Height

Weight

244500

244411

510 bar

145 cc

8.7 lit/min

3/4" npsm (f)

1 - 1/4 " npt (m)

1.40 m

118 kg

244474

244417

310 bar

250 cc

15 lit/min

3/4" npsm (f)

1 1/4" npt (m)

1.40 m

118 kg

244482

244415

386 bar

220 cc

13 lit/min

3/4" npsm (f)

1 1/4" npt (m)

1.40 m

118 kg

244491

244413

470 bar

180 cc

11 lit/min

3/4" npsm (f)

1 - 1/4 " npt (m)

1.40 m

118 kg

S P E C I F I C AT I O N S

* 45:1 and 56:1 are shipped complete with hose and silver gun

* 68:1 and 80:1 are shipped complete with hose and 510 gun

* All EXTREME lowers can upgrade old version. Connection kit needed.

KING 45:1 KING 56:1 KING 68:1 KING 80:1

GRACO WORLDWIDE HEADQUARTERS

ABOUT GRACO

Founded in 1926, Graco is a world leader in fluid

handling systems and components. Graco products

move, measure, control, dispense and apply a wide

range of fluids and viscous materials used in

industrial and commercial settings.The Companys

success is based on its commitment to technical

excellence, world-class manufacturing and un-

paralleled customer service. Working closely with

specialized distributors, Graco offers systems,

products and technology which set the quality

standards in a wide range of fluid handling appli-

cations including spray finishing and paint circula-

tion, lubrication, sealants and adhesives along with

power application equipment for the contractor

industry. Gracos ongoing investment in fluid

management and control will continue to provide

innovative solutions to a diverse global market.

THE COMPANY

THE APPLICATIONS GRACO SERVES

Distributor:

For technical assistance and customer service please contact your local distributor or Graco European Headquarters in Maasmechelen.

Fine Finish

Professional Airless

Heavy Duty

E U R O P E

BelgiumGraco N.V.Industrieterrein Oude BundersSlakweidestraat 31B-3630 MaasmechelenTelephone: (32) 89 770 700Fax: (32) 89 770 777

N O R T H A M E R I C A

Minnesota

Graco Inc.4050 Olson Memorial HighwayMinneapolis, Minnesota 55422Mailing Address:P.O. Box 1441Minneapolis, Minnesota55440 -1441Telephone: 612 623-6000Fax: 612 623-6777

A S I A P A C I F I C

JapanGraco K.K.1-26-10 HayabuchiTsuzuki-kuYokohama CityJapan 224Telephone: 81 45 593 7300Fax: 81 45 593 7301

ChinaGraco Hong Kong Ltd.Representative OfficeRoom 1809,No. 509 Cao Bao RoadNew Cao He Jing TowerShanghai, P.R.China 200233Telephone: 86 21 649 50088Fax: 86 21 649 50077

KoreaGraco Korea Inc.Dongheung Building 2nd Floor78-1 Samsung-DongKangnam-Ku, Seoul 135-090KoreaTelephone: 82 2 3446 1811Fax: 82 2 3446 1810

2001 Graco Form No. 300-520 E (Rev. C) 06/01 Printed in Europe.Graco is registered to I.S. EN ISO 9001.

All information, illustrations, and specifications in this document are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice.

GRACO N.V.Industrieterrein Oude BundersSlakweidestraat 31B-3630 MaasmechelenTel. (32) 89 770 700 Fax (32) 89 770 777www.graco.com (US) www.graco.be (Europe)

Fluid Handling Solutions

heavy duty applications

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