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• Danial Zafar Gondal 13-ME-027

• Ehtisham Qaiser 13-ME-031

• Faizan Shabbir 13-ME-032

• Muhammad Ali Khan 13-ME-071

• Muhammad Mudassir Shahbaz 13-ME-111

Group Members

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• NEWTECH PIPE INDUSTRY

• Follows both DIM (mm) and ISO (in) standard

• Electric Power Supply

• Siemens company provided electronics

• German company Funnily provided machinery system

• Location

Basti: Anware Madina, Sarae Kharbooza, Tarnol, Islamabad.

• Area: 47 kanal

Industry

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• Started working as NEW-TECH group of companies

• Working: 24 hours

• 1 Machine Cost: 8-9 Crore

• Branch started operating in 2007

– Pipe

– Solar Systems

– Construction

– Fuel System

– Real estate

History

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• GI PIPES– Corrosion– Diseases

• HDPE– 1/3 cost (100:30)– Strong– NEWTECH have HDPE setup– Used for Water Pipes

Production

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• PPRC

– Green Color

– Used for sanitation in bathrooms

– Kitchens

• MDPE

– Gas Transportation

Production

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Raw Material

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– Odorless

– Colorless

– Can be chewable or eatable

– Food Grade Material

• Material have no effect on health

Raw Material

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– Contains 5% recycle material according to ISO standard

– Black Grains

– 2 % carbon contents

– Black material is UV protected

– Other colors have UV effect and color become fade

Raw Material

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Recycle Material

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• Only one person is required to run the industry• The one who will fed raw material• The other working is automatic through– Timers– Suckers– Heat Sensors• When time limit is complete, sucker will suck required

amount of raw material• Preheat sensors removes moisture.• When all the moisture is removed it will be sent to extruder.

Manufacturing

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• Molten Form & Melton form• HDPE melts at 190-200 degree centigrade• Temperature is decreased to 70 degree• ISO 4427• ISO 8074• Linings on pipes• Writing on pipes• Cold water is passed through moveable cooling baths• Vacuum is created• On cooling pipe cannot maintain its shape. So sizers do the

job.

Manufacturing

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• Pipe at output is at 15 degree centigrade

• Dies

• 2” - 12” or

• 10mm – 53mm

Manufacturing

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Marking On Pipes

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Coiling – Automatic Winding

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Automatic Cutters• Thermal sensors in cutters

• Movable cutters

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Cutting

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• Wastage is recycled

• 5 % wastage used in Raw Material

• Wastage is produced during break

down in supply of electricity

• Molten form cools in dies and

become hard

• These deformed pipes are

removed out and cut at ends

Wastage

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Shudders

• Grinds wastage into

powder form

• They can also grind iron.

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• Removes very small particles

• Those particles which can

cause damage to machine

are removed

Vermicides Technology

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• Impact Test is done in lab to

check whether final products

are useful or not.

• Weight is fallen on material

from height of 2m

• Different weights are used for

different diameter of pipes

Laboratory

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• Chiller or cooling tower is

placed outside industry

building

• It provides cooling effect

or extracts heat

• Cost: 50 Lac

Chiller

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THANK YOU…

ANY QUESTION PLEASE……???