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CPhI 2009
HAMARI CHEMICALS, LTD
Cost performance, high quality, and environmentally friendly services.
More than 55 years of experience in custom manufacturing.
More than 60 reactions on commercial scale (500 – 5000 L).
cGMP Manufacturing facilities.
Process development, Method validation and Stability testing.
FTE-Full Time Equivalent study.
API Development Service for IND and NDA.
Hamari Chemicals can offer your company…
CPhI 2009
API Development Service
Inquiry
PreClinicalPreClinical
Pre-INDPre-IND INDIND PhⅠ- PhⅢPhⅠ- PhⅢ NDANDA PAIPAI FDAApprovalFDAApproval
5 days5 days
Evolution
1-4 weeks1-4 weeks
Phase 1Phase 1
ProcessDevelopment
ValidationLot
Pilot GLP Lot
ProcessOptimization
Manufacturing GMP Lot
Phase 2Phase 2 Phase 3Phase 3 Phase 4Phase 4 Phase 5Phase 5 Phase 6Phase 6
Commercial
Phase 7Phase 7
AnalyticalDevelopment
Stability Testing
Method Validation
Fastest case:Hamari is able to start GLP pilot production within 3 monthsFastest case:Hamari is able to start GLP pilot production within 3 months
1-6 months1-6 months 2 months2 months
API is providedAPI is provided API is providedAPI is provided API is providedAPI is provided
API Development Service from IND to NDA
CPhI 2009
Timeline of IND Project
0 1 2 3 4 5 6 7 8 9 10 11 12
months
Technical feasibility study, Raw material availability and Price idea
Process development and Firm quotation for pilot quantities GLP Production and Reports
Process optimization andEstablishing specification GMP Production and Reports
Analytical method Validation
Kg-Lab production
Small samples for determining specification
1
IND Project (total steps 5)GLP-API 2 Lot, GMP-API 1 Lot
Kg-Lab1kg
GLP-API1st
20Kg
GMP-API20Kg
20g×3
GLP-API2nd
20Kg
Customer GMP audits
Actual Example
Analytical development
Analytical study
CPhI 2009
Project 1 Domestic Major Pharmaceutical CompanyOne year contract with 5 employeesProcess development for API Manufacturing of GLP Batch
Project 2 Domestic Major Pharmaceutical CompanyOne year contract with 2 employeesProcess development for intermediates Manufacturing of non-GMP Batch
FTE
(Full Time Equivalent) Study Examples
FTE Study & Custom synthesis
Custom
Synthesis
Contracts for all themesProcess development and manufacturing of API and intermediates
CPhI 2009
Master Plan and Protocol
Weekly Report
Monthly Report
End of Synthesis Process Development Report
End of Campaign Manufacturing Report
Telephone Conferences
Meetings and Reports
Upon Request Hamari Can Provide:
CPhI 2009
PeptidesReductionChiral TechnologyAlkylationHeterocyclicsOxidationHalogenationEtherificationGlycosylationNucleic Acid
Using SPPS and Solution phase synthesis.
Hamari’s Technology
Reductive amination using metal catalysts.
Swern, OXONE,TEMPO, RuCl3 and Sharpless
Negishi and Suzuki reaction
Indoles and Quinolines using Nitration
Chlorination (POCl3 ), Bromination (NBS, Br2 )
Phase transfer catalyst such as TBAB
Using trichloroacetimidate as the glycosyl donor
Asymmetric transfer Hydrogenation
API for antiviral agents
CPhI 2009
Ala-His-Lys
More than More than 30 years of experience 30 years of experience in peptide synthesisin peptide synthesis..
H2NN
CO2H
NH Tfa
O
HN
N CO2H
HN NH2
O
Tfa-Lys-ProL-Carnosine
H2 n
N
ZnO
N
N
O
O
N
H
Capacity (maximum per year)di-peptide : 50 tonstri-peptide : 20 tonstetra-peptide : 10 tonspenta-peptide : 10 tonshexa-peptide : 5 tons
Capacity / kg to ton scale
Zinc Carnosine / Polaprezinc- API in Japan- Dietary supplement in USA
Peptide Manufacturing
N
NH
HN
H2N
Me HN NH2
CO2H
O
O
CPhI 2009
Peptide Manufacturing
Expertise in small to medium length molecular peptides.
Extensive technology using Solution Phase Synthesis.
Experience in cGMP synthesis for clinical studies.
NEW-Acquired resources and equipment for Solid Phase Synthesis.
Peptide projects
di -peptide : 9 tri -peptide : 9
tetra -peptide : 7penta -peptide : 6hexa -peptide : 1 hepta -peptide : 1deca -peptide : 1 Peptide mimic : 1Total projects (2006-2008) 35
Manufacturing Experience
Intermediates forIntermediates for-- ACE inhibitors ACE inhibitors -- AntiAnti--cancer drugscancer drugs-- HIV protease inhibitorsHIV protease inhibitors
Cosmetic substancesCosmetic substancesDietary supplementsDietary supplements
Custom Manufacturing
CPhI 2009
ACE InhibitorsACE Inhibitors
Lisinopril Ester/FARGA-3 (Europe)
Di-peptide Derivative (Japan)
Di-peptide Derivative (Japan)
Peptides - Custom Manufacturing
NH
O
N
CO2H
N CF3
O
H
O OC2H5
Commercial (Yonezawa)Capacity : 30 tons 30 tons / year/ yearPurity: >99%,RSS: <0.5%In accordance with In accordance with cGMP cGMP
Manufacturing
Commercial (Yonezawa)Capacity : 1.5 tons 1.5 tons / year/ yearIn accordance with In accordance with cGMPcGMP
Manufacturing
Commercial (Yonezawa)Capacity : 500kg 500kg / year/ yearIn accordance with In accordance with cGMP cGMP
Manufacturing
CPhI 2009
Anti-Cancer DrugsAnti-Cancer Drugs
Peptides - Custom Manufacturing
Commercial:Currently ongoing
Hexa-peptide 150 kg / year (25 kg / Lot) His, Trp, Ser, etc…Tri-peptide 30 kg / year (15 kg / Lot) Arg, etc…
IND Products :2006-2008
TriTri--peptidepeptide 11 ProjectsProjects 30 kg 30 kg (2008) (2008) PentaPenta--peptidepeptide 4 Projects 4 Projects 10 kg, 15 kg, 10 kg 10 kg, 15 kg, 10 kg (2008)(2008)DecaDeca--peptidepeptide 1 Project 1 Project 50 g 50 g (2008) (2008) Peptide mimic Peptide mimic 2 Projects 2 Projects 10 kg 10 kg (2006) (2006)
2 kg, 8 kg 2 kg, 8 kg (2007) (2007)
CPhI 2009
Peptides - Custom Manufacturing
Intermediates and API for LH-RH analoguesIntermediates and API for LH-RH analogues
APO(Ac-D-2-Nal-D-4-ClPhe-D-3-Pal)Registry Number:129225-22-5
HPLC purity : NLT 99%
Peptide-L-Arg(nitro)-Pro-D-Ala-NH2 Peptide-Lys(Ipropyl.X)-Pro-D-Ala- NH2
We are able to provide our process development for intermediates and API of LH-RH analogs such as Degarelix and Abarelix etc…
NH
Cl
O
HN
O
OH
N
OHN
O NH
O
N
O NH
O
NH2
NH
N NHO2N
peptide NH
O
N
O NH
O
NH2
NX
X:Cbz-, BOC-, Fmoc-
peptide
CPhI 2009
Reduction Reactions
Osaka
500L Hastelloy 1.0 MPa500L SUS 0.5 MPa100L SUS 0.2 MPa
Autoclaves
Catalysts & Reagents
Pd-C
SBHRed-AlLAH
Rh-Alumina
Pt-C RaneyNi
DIBAH
Extensive experience in safely handlingMetal catalysts.
Yonezawa
2500L SUS 1.0 MPa1800L SUS 1.0 MPa1700L SUS 1.0 MPa1000L SUS 0.2 MPa500L SUS 6.8 MPa
Our capability to use chemical reagents
CPhI 2009
R1
CO2R2
O
NH2N
O
NH
CF3
O
CO2H
DIBAH
Raney Ni+
-50 to -60 ℃
H2
NNH
R1
O
NH
CF3
O
CO2H
CO2R2
Reduction with DIBAH on commercial scale
Asymmetric Schiff base reduction (H2 / Raney Ni , 30 tons / year)
Horner-Emmons reaction(EtO)2POCH2CO2Me
Reductive aminationNaBH(OAc)3N
R CO2MeN
R CHO
Reduction Experience
Pd-CH
CO2EtEtO2C
ClH2
H
CO2EtEtO2C
Cl
Selective hydrogenation by using Pd-C(without dehalogenation)
N
RCO2Me
N
RHN R
CPhI 2009
Please note!- Asymmetric synthesis Instead of optical resolution.- When it is not appropriate to use other catalysts.
Hamari is able to provideFull Time Equivalent study needed for your custom synthesisUsing our Asymmetric Transfer Hydrogenation technology.
Please note!- Asymmetric synthesis Instead of optical resolution.- When it is not appropriate to use other catalysts.
Hamari is able to provideFull Time Equivalent study needed for your custom synthesisUsing our Asymmetric Transfer Hydrogenation technology.
Asymmetric Transfer Hydrogenation using Chiral Ru- and Ir - catalysts
O
Me
R[H]
Hamari catalyst(Chiral Ru-, Ir-catalyst)
N
Me
R
H2N
Me
RHN
*
NX
N
Cl
ArHet
O
H
H
Rn
40-80%ee
RO
N Me Hamari catalyst(Chiral Ir-catalyst)
RO
HN Me
[H]
X=Ru , Ir
Hamari Chiral Technology
70-90%ee
Chiral Ru-complex ee(%) .arene-Ru(Ⅱ)-TsDPENca.20%eeHamari catalyst Ru 40%eeHamari catalyst Ir 80%ee
Chiral Ru-complex ee(%) .arene-Ru(Ⅱ)-TsDPENca.20%eeHamari catalyst Ru 40%eeHamari catalyst Ir 80%ee
CPhI 2009
Alkyllithium
Olefination -Horner-Emmons and Wittig reactions
Horner-Emmons
Alkylation
Etherification
PTC-catalyzed (e.g. TBAB)Mild condition (<80℃)High yield (>90%)
~ - 90℃ max. 1000L~ - 50℃ max. 3000L
Alkyllithium (n-BuLi), LDA, NaH, tert-BuOK, tert-BuONa, MeONa, Li, etc.
Base
NH
OR
Quinoline & Quinazoline Derivatives
Carbazole Derivatives
Grignard ReactionO
Cl R Cl
OH
R CO2H
OHR-MgBr
CuI
CN
H
O
Ph3 PCH2 R2 Br+ -
tert-BuOKNaOMe
(EtO)2 POCH2 CN
R2
Cryogenic reactionsCryogenic reactions
Y
X
OAr
R1
R2
Mitsunobu reaction using DIAD
R
OH
R
ORR-OH
DIAD*, PPh3
*DIAD : Diisopropyl azodicarboxylate
Wittig
CPhI 2009
Negishi and Suzuki
Negishi Cross Coupling
Pilot plant (Hamari Osaka)Capacity : 50kg 50kg / Batch/ BatchResidual Pd :Residual Pd : NMT NMT 1 ppm 1 ppm levellevelIn accordance with In accordance with cGMPcGMP
Manufacturing
ZnBrR1 Br R2
R1 R2
+
Pd(dba)2
PPh3
SuzukiSuzuki--Miyaura Cross CouplingMiyaura Cross Coupling
I
R1R1
R2(HO)2B
R2
Pd(OAc)2
ligand, base+
Manufacturing
Commercial (Yonezawa)Capacity : 100kg100kg / Batch/ BatchResidual Pd :Residual Pd : NMT NMT 1 ppm 1 ppm levellevelIn accordance with In accordance with cGMPcGMP
CPhI 2009
R
N
R
N
NR
N
Quinolines Isoquinolines Quinazolines
Aminothiazoles
NH
OR
Carbazoles
NH
R
CO2H
NO2
Indoles
Heterocyclic Derivatives
S
N CO2R2
H2N
N OR1
S
R1 R2
R3
Thiophenes
N
N
CH3
NH
R
O
Imidazoles
O
N
Me
OH
Oxazoles
CPhI 2009
NitrationReduction
Oxazole DerivativesLiAlH4
L-Asp(OMe)-OH
Heterocyclic Derivatives
H2N
O
OH
OMe
O
Leimgruber - Batcho indole synthesis
Oxazole synthesis and the following LiAlH4 - reduction
O
N
OMe
OMe
O
N
Me
OH
R
Me
R
Me
NO2
R
NO2
N
R
NH2
N
NH
R
Indole Derivatives
ROMe
O
NitrationR
OMe
O
NO2Reduction
ROMe
O
NH2
Quinazolins synthesis
Quinazolines
NH
N
O
R
CPhI 2009
Oxidation
CAN : (NH4)2Ce(NO3)6
CAN,NaBrMe CH2Br
TEMPO
OHR H
R
O
TEMPO (1mol%)
NaBr, NaClO aq.
Oxone®
;Potassium Peroxymonosulfate
S
O
S
Oxone®
Safely handling reagents such as CAN, TEMPO,Oxone®
MnO2 and Sulfonium salts (Swern oxid.)
N
CH3
CH3
CH3
CH3
O
OHR HR
OMnO2
MnO2
:
activated type
Swern and related oxidations
DMSO / WSC
ROH
MeMe
RH
O
MeMe
R1
R2
Me
OH
R1
R2
Me
O
(COCl)2
/ DMSO -60℃
CPhI 2009
Glycosylation
Using Trichloroacetimidate as the Glycosylation donor
O
AcO OCCCl3
OAc
OAc
OAc
NH
O
AcO OH
OAc
OAc
OAc
O
AcO OAc
OAc
OAc
OAc
D-Glucose
Cl3
CCNCl3
CCN
AcNHNH2
AcNHNH2Ac2
O, pyridineAc2
O, pyridine
1) BF3
・Et2
O1) BF3
・Et2
O
2) NaOMe2) NaOMe
β-Glucopyranosideβ-Glucopyranoside
Actual ExampleActual Example
AglyconO
O
HOH
HO
OH
OH
CPhI 2009
API and Intermediates for antiviral agents API and Intermediates for antiviral agents
Nucleic Acid Derivatives
IND Products IND Products ::20072007--20082008Anti HIV project ; nonAnti HIV project ; non--GMP 2Lot(1kg, 15kg)GMP 2Lot(1kg, 15kg),,GMP 1Lot 1(3kg)GMP 1Lot 1(3kg)
ON
HO
HN
O
OMe
HO OHHO
ON
HO
HN
O
OMe
HOHO
ON
HO
HN
O
OMe
R
ON
HO
HN
O
OMe
HO OHR
ON
HO
HN
O
OMe
HOR
ON
PvO
HN
O
OMe
HO OHOHC
CPhI 2009
High temperature reactions (200-300℃)Precise Distillations for PurificationPhosgene ChemistryFluorinationReductions using DiboraneOxidations using OzonePhoto-reactive Chemistry
Types of reactions that Hamari is unable to perform
CPhI 2009
Thank you very much for your time and attention“Your Partner for the Future”
Hamari Chemicals, Ltd.http://www.hamarichemicals.com
Hall 4, Booth No. 4G01