h.1 raw materials, intermediates, products handling · h.1 raw materials, intermediates, products...

Attachment H1_1: Raw Materials, Intermediates, Product Handling

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H.1 Raw materials, Intermediates, Products Handling

Introduction All materials in use at Stryker Orthopaedics are stored at different locations depending on the nature/status of the material. Stryker Orthopaedics is a medical devices company and prior to coming onsite all materials must receive a validation and approval from the Environmental Health and Safety Manager. This approval process captures the possible use of hazardous materials and identifies whether these materials can be eliminated or if approved, used under strictly control within the working environment. The range of materials on site can be categorized into the following groups.

• Raw Materials • Intermediate Products and Finished Products • Chemicals • Fuels • Waste

The handling - receipt, storage, internal distribution, bunding and containment - of each category of material is described in the following sections. Raw Material Raw materials are delivered on a daily / weekly basis to the site using expeditors who arrange the collection and delivery to Stryker Orthopaedics site. Materials arrive at Stryker Orthopaedics through three different supply route processes. § Materials are supplied directly and these items are stored internally within the

building. Directly supplied chemicals are stored in the raw materials chemical stores.

§ Kanban suppliers check stock levels on a weekly basis and ensure that supplies at the kanban locations are maintained at the agreed minimum stocking levels.

§ Materials and products are stored by a Stryker off-site company and items are called off and delivered to the site as required.

Stryker Orthopaedics maintains a safety stock level for raw materials and orders are raised on a planned basis to maintain the agreed safety stock levels. The raw materials are requisitioned from stores by the local departmental planners. The raw materials are issued to the floor and processed through to intermediate and finished products through work orders which are reviewed on a daily basis within the various production cells. Raw materials and intermediate products are stored within the various work cells and general stores areas situated within the various units of operation. Intermediate Products and Finished Products

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Attachment H1_1: Raw Materials, Intermediates, Product Handling

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All intermediate products and finished products are stored the general stores and also in the production areas where it is intended for use. Depending on the final product produced, finished products are stored in different areas of the plant as follows:

• Recon • Simplex • Biotech

Chemicals All chemicals in use at the plant are stored in dedicated containers or storage tanks, which are bunded to retain the contents of the tank in the event of a spill. All chemicals are segregated according to their individual properties and stored appropriately. Smaller containers are stored outdoors in the chemical stores area. Fuels The primary fuels use at Stryker Orthopaedics is natural gas. LPG gas is used in the ampoule filling process and in the chemical laboratories. Some diesel is used on site for generators and diesel pumps and the diesel is stored in bunded storage tanks. Waste A dedicated waste management area has been established at Stryker Orthopaedics and all wastes are segregated, sorted and/or baled as required prior to collection for disposal/recovery by a permitted waste contractor. Bunding and Containment Details of all onsite bunding and containment are detailed in the most recent testing of bunded structures which is attached in this section.

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Attachment H: Materials Handling

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Attachment H1_2 Bunded Structures Requiring Integrity Testing

# Bund Name

1 Simplex Bulk Tank 2 Simplex Intermediate Tank 3 Simplex Intermediate Transfer Pump 4 Simplex IMS Storage 5 Transformer no. 2 6 Transformer no. 3 7 Simplex Red Label 8 Chemstore units Waste Unit 2 9 Chemstore units Waste Unit 1

10 Chemstore units Raw Materials 1



13 Sump (Chemical Store Area)

14 Effluent Treatment Tank

15 Chemstore Units (Passivation)



18 Chemstore Units (Passivation) 19 Chemstore Unit Monitoring Station – Sulphuric acid 20 Chemstore Unit Monitoring Station – Sodium Hydroxide

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Attachment H: Materials Handling

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Attachment H1_3 Bund Test Certificates

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HYDROSTATIC BUND TEST REPORT

CLIENT: Stryker TEST LOCATION: Raheen Industrial Estate, Limerick SURVEY DATES: 30/07/2010 to 05/08/2010 PERSONNEL: Noel Conolin

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CONTENTS 1.0 Introduction 2.0 Scope 3.0 Test and Inspection Methodology

3.1 Hydrostatic Test

3.2 Test Water Levels 3.3 Readings 3.4 Visual Inspection

4.0 Results/ Listing 5.0 Test Certificates

5.1 Certificate Listing 5.2 Reference Vessel Readings 5.3 Reference Pictures 5.4 Recommendations

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1.0 Introduction Chemstore were commissioned by Stryker to carry out Hydrostatic Leak testing at their Raheen, Limerick facility. The testing was carried out in July/August 2010 and our thanks to Ms Elaine Ni Chonmhara for her time and assistance. 2.0 Scope The scope of the testing and inspection was limited to the following:

• Concrete Bunds: Hydrostatically test the various designated bunds for ‘liquid tightness’ using the BS 8007 Part 9, a seven day leak tightness test. In certain situations where it was not possible to fully hydrostatically test the bund, a “partial” hydrostatic test was conducted and supported by a visual inspection of the bund walls.

• Steel/ Plastic Prefabricated Bunds: Hydrostatically test the various designated

bunds over a minimum 6 hour test period to prove the integrity of all bunds. Testing to cover the multiple bunds in a number of Chemical storage units.

3.0 Test & Inspection Methodology 3.1 Hydrostatic Test The bunds were pre filled by Stryker between 24 and 48 hours in advance of test readings. Where bunds could not be tested to a volume greater than 110% of the single largest container or 25% of the total stored volume, a detailed inspection of the bund walls was carried out to ensure that there were no obvious leak points. Readings were then taken each day and logged. A reference vessel was partially filled and used as a reference for rainfall/evaporation adjustment. The 6 hour test period was used as steel/plastic bunds which are impermeable materials so leaks will be clearly identifiable as no stabilization period is required. This method refers only to the Transformer Bunds and the Chemical storage units.

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3.2 Test Water Levels At minimum, all bunds were hydrostatically tested above the main statistical leak point which is the vertical/horizontal joint where the vast majority of leaks occur. This excludes mechanical impact damage which is a reportable incident. Hydrostatic test water levels varied and were dependant on the following:

• Low level sensitive equipment • Time constraints due to water fill rates • Safety concerns • Risk of accidental spills occurring if bunds were fully charged over eight days

3.3 Readings Readings were taken at the front right hand corner of all bunds or the most appropriate alternative position. The reading point was marked and test water level was measured and the readings were logged. Readings are noted as ‘–‘ to indicate that the measure was taken from the top of the bund wall to the surface of the test water due to accessability and accuracy. Control: A Control Vessel was also appropriately placed to monitor atmospheric conditions and rainfall during the test period. Weather conditions were generally good during testing. 3.4 Visual Inspection Visual inspections were carried out where necessary to identify any indication of cracking, evidence of leakage or deterioration of the bund walls. All inspections were conducted from ground level.

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4.0 Results Failure Criteria: During the 7 day test period the total permissible dip in level (allowing for climatic conditions) should not exceed 1/500th of the test water depth or a drop in volume of 10 mm. Volume Calculations: Average bund depth is used to calculate bund retention capacities. Results Summary

1. Transformer No. 2: PASS

2. Intermediate Mother Liquor Tank: PASS

3. Simplex Intermediate Transfer Pump: PASS

4. Simplex IMS: PASS

5. Simplex Bulk Mother: PASS

6. Transformer No. 3: PASS

7. Simplex Red Label: PASS

8. Chemstore Unit Raw Material No. 1: PASS



11. Chemstore Unit Waste Unit No. 2: PASS

12. Raw Material No. 1: PASS

13. Sump - Chemical Store Area: PASS

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5.0 Test Certificates 5.1 Certificates Listing

1. Transformer No. 2 2. Intermediate Mother Liquor Tank

3. Simplex Intermediate Transfer Pump

4. Simplex IMS

5. Simplex Bulk Mother

6. Transformer No. 3

7. Simplex Red Label

8. Chemstore Unit Raw Material No. 1



11. Chemstore Unit Waste Unit No. 2

12. Raw Material No. 1

13. Sump - Chemical Store Area

14. Reference Vessel Readings

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Bund Test Certificate Bund Reference No: 11525

Site Location/Desc: Stryker Limerick - Transformer No.2

New Bund: No

Bund Construction: Stainless Steel Bund Lining: No Bund Dimensions: 1505 x 2207 x 305mm High Total Bund Volume: 1013 Litres Capacity Tested: 209 Litres 110% of Vol. of Largest Vessel: N/A 25% of Total Storage Vol: N/A Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Readings

Time

Level (mm)

1.

10.02am -241

2.

18.30pm -241

Hydrostatic Test Results: PASS Comments/Recommendations: Bund could only be filled to a restricted level due to safety constraints. One Day test.

Signed:

Date: 20/08/2010

In Accordance with Chapter 6 of Environmental Protection Agency IPPC Guidance Note, June 2004

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Site Location/Desc: Stryker Limerick - Intermediate Mother Liquor Tank

New Bund: No

Bund Construction: Reinforced Mass Concrete Bund Lining: Yes Bund Dimensions: (1430 x 2535) + (1350 x 665) – (145 x 145) x 615mm High Total Bund Volume: 2767 Litres Capacity Tested: 1282 Litres 110% of Vol. of Largest Vessel: 2200 Litres 25% of Total Storage Vol: 500 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Readings

Time

Level (mm)

1.

10.10 -330

2.

13.46 -329

3.

14.30 -329

4.

10.49 -329

5.

15.50 -329

6.

14.27 -328

7.

15.09 -329

Hydrostatic Test Results: PASS Comments/Recommendations: Five day test due to site restrictions. Test readings taken over 5 consecutive days.

Signed:

Date: 21/09/2010


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Site Location/Desc: Stryker Limerick - Simplex Intermediate Transfer Pump

New Bund: No

Bund Construction: Reinforced Mass Concrete Bund Lining: Yes Bund Dimensions: 455 x 1425 x 290mm Total Bund Volume: 1880 Litres Capacity Tested: 467 Litres 110% of Vol. of Largest Vessel: N/A Litres 25% of Total Storage Vol: N/A Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Readings

Time

Level (mm)

1.

10.10 -218

2.

13.46 -218

3.

14.30 -218

4.

10.49 -219

5.

15.50 -219

6.

14.31 -219

7.

15.14 -219

Hydrostatic Test Results: PASS Comments/Recommendations: Liner coating to the bund has some damage and should be re-sealed asap.

Signed:

Date: 21/09/2010


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Site Location/Desc: Stryker Limerick - Simplex IMS

New Bund: No

Bund Construction: Reinforced Mass Concrete Bund Lining: Yes Bund Dimensions: 2200 x 3000 x 605mm (580 to 630 fall ) Total Bund Volume: 3993 Litres Capacity Tested: 2236 Litres 110% of Vol. of Largest Vessel: 1100 Litres 25% of Total Storage Vol: 500 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Readings

Time

Level (mm)

1.

10.15 -265

2.

13.49 -265

3.

14.31 -265

4.

10.46 -265

5.

15.47 -265

6.

14.38 -266

7.

15.20 -265

Hydrostatic Test Results: PASS Comments/Recommendations:

Signed:

Date: 21/09/2010


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Site Location/Desc: Stryker Limerick - Simplex Bulk Mother

New Bund: No

Bund Construction: Reinforced Mass Concrete Bund Lining: No Bund Dimensions: 1130 x 4300 x 5700mm Total Bund Volume: 27,696 Litres Capacity Tested: 279 Litres 110% of Vol. of Largest Vessel: 27,500 Litres 25% of Total Storage Vol: 7,312 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Readings

Time

Level (mm)

1.

10.17 -1015

2.

13.51 -1015

3.

14.33 -1015

4.

10.45 -1015

5.

15.45 -1015

6.

14.23 -1015

7.

15.03 -1015

Hydrostatic Test Results: PASS Comments/Recommendations: Fill level restricted due to low level load cells. Cells to be checked for IP rating for future testing. No damage to the bund structure visible during inspection. Five day test due to site restrictions.

Signed:

Date: 21/09/2010


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Site Location/Desc: Stryker Limerick – Transformer No.3

New Bund: No

Bund Construction: Stainless Steel Bund Lining: No Bund Dimensions: 1505 x 303 x 2505 Total Bund Volume: 1142 Litres Capacity Tested: 279 Litres 110% of Vol. of Largest Vessel: N/A Litres 25% of Total Storage Vol: N/A Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Readings

Time

Level (mm)

1.

10.18 - 225

2.

17.14 - 225

Hydrostatic Test Results: PASS Comments/Recommendations: Bund could only be filled to a restricted height due to safety constraints.

Signed:

Date: 21/09/2010


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Site Location/Desc: Stryker Limerick - Simplex Red Label

New Bund: No

Bund Construction: Concrete Bund Lining: Yes Bund Dimensions: 450 x 4800 x 430mm Dimensions not available of underground bund. Total Bund Volume: 3160 Litres Capacity Tested: 549 Litres 110% of Vol. of Largest Vessel: 1100 Litres 25% of Total Storage Vol: 1650 Litres Date of Test: 30/09/2010 Re-Test Date: 30/09/2013

Readings

Time

Level (mm)

1.

10.07 -213

2.

13.42 -213

3.

14.26 -213

4.

10.56 -213

5.

15.51 -213

6.

14.44 -212

7.

15.27 -213

Hydrostatic Test Results: PASS Comments/Recommendations: Bund fill level restricted due to spill risk over 5 days. Inspection indicated no obvious failures in the Bund. Bund capacity includes underground bund.

Signed:

Date: 21/09/2010


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Site Location/Desc: Stryker Limerick - Chemstore Unit Raw Material No. 1

New Bund: No

Bund Construction: Four plastic sumps: two low level, two high level. Bund Lining: No Bund Dimensions: 2550 x 1370 x 350 Total Bund Volume: 2444 Litres Capacity Tested: 1721 Litres 110% of Vol. of Largest Vessel: 220 Litres 25% of Total Storage Vol: 1600 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Hydrostatic Test Results: PASS Comments/Recommendations: Lower level bunds only tested due to site safety restrictions.

Signed:

Date: 21/09/2010


Readings

Time

Left Bund

Right Bund

1.

9.37 - 215 - 192

2.

16.41 - 215 - 192

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New Bund: No

Bund Construction: Two steel sumps Bund Lining: No Bund Dimensions: 2770 x 1380 x 315mm, two no. Total Bund Volume: 2400 Litres Capacity Tested: 1176 Litres 110% of Vol. of Largest Vessel: 220 Litres 25% of Total Storage Vol: 1600 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Hydrostatic Test Results: PASS Comments/Recommendations: Sumps are heavily corroded externally and the valve on the left hand sump is slightly damaged. Unit should be put on a mainteneance plan and the valve repaired immediately.

Signed:

Date: 21/09/2010


Readings

Time

Left Bund

Right Bund

1.

9.39 - 165 - 156

2.

16.43 - 165 - 156

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New Bund: No

Bund Construction: One Plastic bund at left hand side, one steel sump on right hand side Bund Lining: No Bund Dimensions: Plastic 2550 x 1370 x 350, Steel 2750 x 1380 x 460mm Total Bund Volume: 2967 Litres Capacity Tested: 1699 Litres 110% of Vol. of Largest Vessel: 220 Litres 25% of Total Storage Vol: 1600 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Hydrostatic Test Results: PASS Comments/Recommendations: The right hand side sump is steel and is being used to store acids. Acids should be stored with a suitable non metallic ( plastic) sump.

Signed:

Date: 21/09/2010


Readings

Time

Left Bund

Right Bund

1.

9.42 - 200 - 242

2.

16.45 - 200 - 242

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Site Location/Desc: Stryker Limerick - Chemstore Unit Waste Unit No. 2

New Bund: No

Bund Construction: Three Plastic bunds Bund Lining: No Bund Dimensions: Three no Plastic sumps @ 2550 x 1370 x 350mm each Total Bund Volume: 3600 Litres Capacity Tested: 2670 Litres 110% of Vol. of Largest Vessel: 220 Litres 25% of Total Storage Vol: 3000 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013


Signed:

Date: 21/09/2010


Time

Left Bund

Centre Bund

Right Bund

9.49 - 215 0

- 270

16.51 - 215 0

- 270

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Site Location/Desc: Stryker Limerick – Chemstore Unit Waste No. 1

New Bund: No

Bund Construction: One Plastic bund at left hand side with two steel bunds Bund Lining: No Bund Dimensions: 1No. Plastic Bund: 2550 x 1370 x 350mm 2No. Steel Bunds: 1380 x 2750 x 410mm (each) Total Bund Volume: 4636 Litres Capacity Tested: 3608 Litres 110% of Vol. of Largest Vessel: 220 Litres 25% of Total Storage Vol: 2800 Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013


Signed:

Date: 21/09/2010


Time

Left Bund

Centre Bund

Right Bund

9.54 - 215 0

- 185

16.55 - 215 0

- 185

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Site Location/Desc: Stryker Limerick – Sump - Chemical Store Area

New Bund: No

Bund Construction: Mass Concrete Bund Lining: No Bund Dimensions: 1120 x 1830 x 410mm Total Bund Volume: 840 Litres Capacity Tested: 92 Litres 110% of Vol. of Largest Vessel: 1100 Litres 25% of Total Storage Vol: N/A Litres Date of Test: 30/07/2010 Re-Test Date: 30/07/2013

Readings

Time

Level (mm)

1.

10.27 - 365

2.

17.39 - 365

3.

14.00 - 370

4.

14.36 - 365

5.

10.42 - 365

6.

14.51 - 364

7.

15.35 - 365


Signed:

Date: 21/09/2010


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Reference Vessel Readings

Bund Reference No: Reference

Site Location/Desc: Stryker Limerick - Beside Transformer No. 3

Date of Test: 30/07/2010 to 05/08/2010

Readings

Time

Level (mm)

1.

10.27 - 130

2.

17.39 - 131

3.

14.00 - 130

4.

14.36 - 130

5.

10.42 - 132

6.

14.51 - 131

7.

15.35 - 131

Comments: Accuracy +/- 1mm

Signed:

Date: 21/09/2010

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5.3 Reference Pictures

Red Label Red Label Bund

Chemstores 4 & 5 Chemstores 1,2 & 3

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Chemstore No.2 Valve Chemstore Interior Bund View

Chemstore Deterioration Chemstore Deterioration

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Mother Liquor Transfer Pump Bulk Mother Liquor

Mother Liquor IMS Bund

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Transformer No. 2 Transformer No. 3

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5.4 Recommendations Chemstore No. 2 on the left hand side needs to be put on a maintenance plan as there is some deterioration and a valve has been damaged by mechanical impact. Chemstore No.3 on the left hand side is being used to store acids on a metal sump. This is not suitable for long term resistance to acid attack. Simplex transfer pump bund should have the sealing coating repaired. Bulk Mother Liquor load cells to be checked for IP rating so that hydrostatic testing can be carried out to full bund height.

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EPA Export 27-07-2013:23:32:36

Attachment H2_1: Waste Handling

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H.2 Waste Handling

Introduction All waste handling contractors and waste disposal facilities used by Stryker Orthopaedics must be fully permitted (by Local Authorities) and or licensed (by the EPA) as relevant. In addition, all transportation of waste materials from the site is undertaken by contractors who have valid Waste Collection Permits (WCP) in place. Stryker Orthopaedics also maintain a register of all waste contractors and carry out periodic inspections and checks to ensure that relevant information is up to date. The wastes that arise through the different production processes at the plant are dealt with in a variety of ways. Waste management is based on a hierarchy of Prevention, Minimization, Recycling and Safe Disposal. Detailed operational procedures have been developed for dealing with all non-hazardous and hazardous wastes generated at the Stryker Orthopaedics site. Non- Hazardous Waste Non-Hazardous wastes generated on site are stored in bins at source and subsequently transferred to skips and the waste recycling area, which is located at externally at the eastern side of the facility. Hazardous Waste Hazardous wastes are stored in designated locations within the waste management area prior to disposal off site through licensed waste disposal contractors.

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Attachment H2_2: Waste Handling Table H.1(i) Hazardous Waste Recovery / Disposal

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TABLE H.1(i): WASTE - Hazardous Waste Recovery/Disposal

Waste material EWC Code Main source1 Quantity

Tonnes / month

Quantity m3 / month

On-site Recovery / Disposal (Method & Location )

Off-site Recovery, reuse or recycling (Method, Location & Undertaker)

Off-site Disposal (Method, Location & Undertaker)

Water 70%, Ethanol 30%

140603* Simplex, Simplex powder / liquid manfacture

15.147 D10 AVG, Abfall-Verwertungs-Gesellschaft mbH, Borsigstraße 2 22113 Hamburg, Germany

Extractor Dust 120120* Recon, Knee finishing cells

8.715 R13 KMK Metals Recycling Ltd Cappincur Industrial Estate, Daingean Road, Tullamore, Co Offaly

Coolant - Mixed (including Hocut B5OS, Metosol & Metlube)

161001* Recon, Knee finishing cells

1.533 D9 Enva Ireland Ltd Smithstown Industrial Estate Shannon, Co. Clare

Caustic Sludge [BASIC]

060204* Foundry, Lost Wax Process

0.500 R1 Lindenschmidt, Krombacher Str. 42-46, 57223 Kreuztal-Krombach, Germany

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Waste material EWC Code Main source1 Quantity Tonnes / month

Quantity m3 / month




Colloidal Sillica 160507* Recon, Baseplates lapping waste


Knock Out Sump Sludge


0.323 D9 Enva Ireland Ltd Clonminan Industrial Estate Portlaoise, Co. Laois

Methylmethacrylate 070504* Simplex, Simplex powder / liquid manfacture

0.289 R12/R1 ATM, PO Box 30, Nl-4780 AA Vlasweg 12, 4782PW Moerdijk, The Netherlands Tel: +31 168 389289

Empty Uncleaned Drums Steel


0.272 R4 Rilta Block 402 Greenogue Business Park Rathcoole Co. Dublin

Carbon Granules - Britemor FPI 746

061302* Foundry, product Inspection


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Quantity m3 / month




Antibiotic Bone Cement

Simplex, Simplex powder / liquid manfacture


Methylmethacrylate Monomer and Glass Ampoules (Surgical Simplex Liquid)


0.238 R12/R1 ATM, PO Box 30, Nl-4780 AA Vlasweg 12, 4782PW Moerdijk, The Netherlands Tel: +31 168 389289

OHN, Simplex Biological waste, OP1- Biological Waste

180103* Nurses office, Biotech, Micro Lab, Biological waste

0.223 D9 Sterile Technologies Ireland Ltd., Unit 420 Beech Road, Western Industrial Estate, Naas Road, Dublin 12

Nitric Acid 20%-70% [ACIDIC]

060105* Recon, Passivation chemical


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Quantity m3 / month




Wexclene Degreaser



Waste Oil - mixture of engine oils, gear oils etc

130208* Facilities, machine oils

0.167 R9 Enva Ireland Ltd Clonminan Industrial Estate Portlaoise, Co. Laois

Non-Chlorinated Lab Solvent - Isopropanol

070504* Simplex Labs, lab testing waste

0.143 R2/R3 SRM Morecambe, Middleton Road, Morecambe, Lancs, LA3 3JW

Wexclene Degreaser


0.120 D10 Indaver NV, Industriele Afvalverwerking, Poldervlietweg, B-2030 Antwerpen 3, BELGIUM

Co/Cr filter bags 120103 Recon, Knee finishing cells

0.114 R13KMK Metals Recycling LtdCappincur Industrial Estate, Daingean Road, Tullamore, Co Offaly

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Quantity m3 / month




Washed crushed glass previously contaminated (with flammable/Toxic)



Mass Media Dried Filter Cake

120104* Recon, Mass media waste


Caflon (00844 Zitrec FC)



Methylmethacrylate Monomer and Glass Ampoules (Surgical Simplex Liquid)



Potassium Metabisulphite

160507* Simplex, waste raw material


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Quantity m3 / month




Tricalcium phosphate



Colloidal Sillica 160507* Recon, Baseplates lapping waste


Empty Uncleaned Drums Plastic


0.043 R5 Rilta Block 402 Greenogue Business Park Rathcoole Co. Dublin

Empty Uncleaned Drums Steel



Anti-Freeze 160507* Facilities, water cooling systems


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Quantity m3 / month




Kemet Lapping Oil 120118* Recon, Baseplates lapping waste

0.038 D9 Lindenschmidt, Krombacher Str. 42-46, 57223 Kreuztal-Krombach, Germany

Carbon Granules - Britemor FPI 746



Empty Uncleaned Drums Plastic



Spill Absorbents contaminated with Coolant (Hocut B 50S/Metosol)

150202* Recon, spill mats


Carbon Granules - Simplex (IMS)



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Quantity m3 / month




Chlorinated Lab Solvent containing Chloroform, Ethanol, Methanol, Acetic Acid and Water



Empty Paint Cans 150110* Facilities, plant painting


Ammonium Hydroxide

160303* Periapatite, PA coated products

0.020 D9Enva Ireland LtdSmithstown Industrial Estate Shannon, Co. Clare

Antibiotic Bone Cement



Non-Chlorinated Lab Solvent - Isopropanol



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Quantity m3 / month




Britemore FPI 746 Liquid



Spill Absorbents contaminated with Coolant (Hocut B 50S/Metosol)



Chlorinated Lab Solvent containing Chloroform, Ethanol, Methanol, Acetic Acid and Water



Bin liners that previously contained Ammonium Acetate



Fluorescent Tubes 200121* Facilities, plant lighting

0.009 R4/R5 Irish Lamp Recycling Ltd, Blackpark, Kilkenny Road, Athy, Co. Kildare

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Quantity m3 / month




CIP 200 060104* Recon, Passivation chemical


Filters contaminated with Antibiotic Bone Cement



CIP 100 060204* Recon, Knee finishing cells


Spill Absorbents contaminated with Oil



Spill Materials contaminated with CIP 200.



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Quantity m3 / month




CMC (Carboxymethylcellulose Sodium Salt)



PVP (polyvinyl pyrrolidone)



Spill materials contaminated with CIP 100 (CIP 100 contains



Spill Materials contaminated with CIP 200.



Spill Materials contaminated with Acid (Nitric and sulphuric).


0.004 D10AVG, Abfall-Verwertungs-Gesellschaft mbH, Borsigstraße 2 22113 Hamburg, Germany

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Quantity m3 / month




Ammonium Hydroxide



Empty Paint Cans 150110* Facilities, plant painting


Spill Materials contaminated with Acid (Nitric and sulphuric).



Aerosol cans - Rhodorsil Sil Jet



Refrigerant Gas R22

160504* Facilities, Refrigernat gas

0.003 D10 Chemogas, D/PMVC/05F09/03933 Grimbergen, Belgium

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Quantity m3 / month




Bin liners that previously contained Ammonium Acetate



CIP 200 060104* Recon, Passivation chemical


Lab Smalls containing Hydrogen peroxide

150202* Recon, packaging sterlisation waste


1 A reference should be made to the main activity/ process for each waste. 2 The method of disposal or recovery should be clearly described and referenced to Attachment H.1

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Attachment H2_3: Waste Handling Table H.1(ii0 Other Waste Recovery / Disposal

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TABLE H.1(ii) WASTE - Other Waste Recovery/Disposal


Quantity m3 / month

On-site Recovery/Disposal (Method & Location )



Ceramic 101008 Foundry, Lost Wax Process

19.01 R5, VEOLIA ENV SERVICES,Dock Road Limerick

Landfill - General Waste

200199 Plant wide 10.10 D1, VEOLIA ENV SERVICES, Dock Road Limerick

Cardboard and Paper packaging

150101 Plant wide 6.32 R3, DGD Papers, Bay M1, Raheen Business Park, Co. Limerick

Construction & Demolition Recycled

170107 Facilities, Construction projects

4.55 R5, DGD Papers, Bay M1, Raheen Business Park, Co. Limerick

Paper and cardboard (non-packaging)

200101 Plant wide 2.22 R3, DGD Papers, Bay M1, Raheen Business Park, Co. Limerick

Wax 120112* Foundry, Lost Wax Process

2.16 R3, Remet UK, Thames Road Crayford Kent DA1 4QJ

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Quantity m3 / month




Metal 200140 Recon, Scrap metal and swarf from knee manufacture

1.99 R4, Hegarty Metal Recycling Ltd, Ballysimon Road, Ballysimon, Limerick

Landfill - Simplex 200199 Simplex, Product testing

1.91 D1, VEOLIA ENV SERVICES, Dock Road Limerick

Plastic (non-packaging)

200139 HDP cell, Swarf from manufacture plastic inserts

1.73 R3, DGD Papers, Bay M1, Raheen Business Park, Co. Limerick

Landfill - Shell Slurry

200199 Foundry, Lost Wax Process

1.68 D1, VEOLIA ENV SERVICES, Dock Road Limerick

Wood 150103 Plant wide, Pallets

1.66 R3, VEOLIA ENV SERVICES,Dock Road Limerick

Plastic packaging 150102 Plant wide 1.47 R5, DGD Papers, ,Bay M1, Raheen Business Park, Co. Limerick

Glass 200102 Plant wide 0.54 R5, VEOLIA ENV SERVICES,Dock Road Limerick

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Quantity m3 / month




Co/Cr filter bags 120103 Recon, Scrap metal and swarf from knee manufacture

0.11 R13, KMK Metals Recycling Ltd Cappincur Industrial Estate, Daingean Road, Tullamore, Co Offaly

Glass packaging 150107 Plant wide 0.05 R5, VEOLIA ENV SERVICES,Dock Road Limerick

Batteries 160604 0.03 R13 KMK Metals Recycling Ltd Cappincur Industrial Estate, Daingean Road, Tullamore, Co Offaly

WEEE product general

160214 Plant wide 0.03 R4, Hegarty Metal Recycling Ltd, Ballysimon Road, Ballysimon, Limerick

WEEE Computer Monitors

160213* Plant wide 0.01 R4, Hegarty Metal Recycling Ltd, Ballysimon Road, Ballysimon, Limerick

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Attachment H2_4: Waste Disposal On-Site Landfilling

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H.2 Waste Disposal by On-Site Landfilling No waste disposal by on-site landfilling takes place at the Stryker Orthopaedics site.

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h.1 raw materials, intermediates, products handling · h.1 raw materials, intermediates, products...

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