grp pipe pipe burial - fibertech industries fiberglass...
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GRP Pipe
Pipe BurialProper pipe burial requires choosing the appropriate fill material for the soil type.When the natural soil can be used, it must be free of any rocks or other organic content. The following pipe installation options table enables choosing the most appropriate coverage type, considering the pipe's stiffness and the coverage height required above the pipe's vertex.Proper pipe installation and maintenance ensure GRP pipelines will have a long lifespan.Granular material for filling around the pipe is ideal for GRP pipes and enables excellent pipe and soil system performance.
SN 2500SN 5000SN 10000StiffnessInstallation Type
81216
Maximumcoverage height
(in meters)
71014
5812
3610
NRNR3
*Maximum coverage height in metersThe table represents five types of installation. Other installation types are also available
Clean sand contains less than 12% fines, 90% SPD
90% sand SPD or 70% gravel RD
Loose sand
Natural soil
Gravel density over 70% RD
Fibertech Industr ies Fiberglass Pipes Ltd. | Tel : 09-7929441 | Fax: 09-7929442 | www.f ibertech.co. i lF ibertech Industr ies Fiberglass Pipes Ltd. | Tel : 09-7929441 | Fax: 09-7929442 | www.f ibertech.co. i l
GRP Pipes
General Fill Materials Recommendations for Pipe TrenchesThe general recommendation for fill materials depends on the type of soil where the pipe is laid.
Where the soil content is heavy with loam, organic material or underground water (or a combination of these), the soil consultant's instructions must be followed to establish the infrastructure of the trench. The acceptable materials used for establishing the infrastructure include gravel, broken rock, sand and more. In special cases, the infrastructure will require coverage with geotextile and additional foundation treatments.Placing Pipes in Underground WaterDespite the difficulty of placing pipes in underground water, the weight above the pipe must be at all times greater than the lift-force impacting an empty pipe (flooded pipe condition). To ensure this condition is met, the specific gravity of the soil above the pipe must be 1900 kg per cubic meter. The rule of thumb is that the minimal coverage height should equal 1.5 times the pipe's diameter.SubbaseThe pipe's subbase should be a 15 cm thick granular material.Occasionally, when the soil is unstable or has rocks in it, the trench's floor must be deepened further and the subbase layer increased, to provide support for the pipe.
Principle Recommendationfor Pipe Trench Filling
Pipe Trench WidthDescription of SoilSoil Type
Trench infrastructure treatment according to the planner's instructions. Replacement of soil in pipe trench with sand.
Compacted sand filling up to 30 cm above the pipe's vertex. Pursued by an appropriate subbase fill material.
2 X O.D
Small grains in soil. Medium to high plasticity.
Over 50% moisture content.
Loam.
Infrastructure treatment, including subbase construction, according to the planner's instructions. Replacement of
soil in pipe trench with sand. Compacted sand filling up to 30 cm above the pipe's vertex, pursued by an appropriate
subbase fill material.
2 X O.D
Small grains in soil. No plasticity up to medium
plasticity. Less than 25% rough particles. Less than
50% moisture content.
Red loam
Infrastructure treatment, including subbase construction, according to the planner's instructions. Replacement of
soil in pipe trench with sand. Compacted sand filling up to 30 cm above the pipe's vertex, pursued by an appropriate
subbase fill material.
2 X O.D
Small grains in soil. No plasticity up to medium
plasticity. Over 25% rough particles. Less than 50%
moisture content.
Silt
Local subbase material is used for filling the pipe trench. (Clean organic subbase and rock material, as detailed)1.5 X O.DRough grains in soil. Over
12% finesSand
Local subbase material is used for filling the pipe trench. (Clean organic subbase and rock material, as detailed)1.5 X O.DRough grains in soil. Less
than 12% fines.Sand gravel
Local subbase material is used for filling the pipe trench. (Clean organic subbase and rock material, as detailed)1.5 X O.DCrushed rockFine gravel
Calculating the Breadth of the TrenchDN (mm)A(mm)
300150
350-500200
600-900300
1000-1600450
1800-2400600
2800-4000900
Fibertech Industr ies Fiberglass Pipes Ltd. | Tel : 09-7929441 | Fax: 09-7929442 | www.f ibertech.co. i lF ibertech Industr ies Fiberglass Pipes Ltd. | Tel : 09-7929441 | Fax: 09-7929442 | www.f ibertech.co. i l
GRP Pipe
Deformation During Pipe InstallationThe maximum allowed deformation when installing the pipeline (after final coverage completion); maximum deformation in the long run will not exceed 5%.
Maximum Deformation in %Natural Soil Types BLOW COUNT3Very tough30<
3Tough16-30
2.5Medium6-15
2Soft3-5
Minimum Coverage Height
(in meters)Vehicle Type Load Type
Trucks AAHO H2O
0.5 Heavy trucks HA153 BS
Train COOPTR E 80RR
GC/SC
GW – Well-graded gravel
GP – Poor graded gravel
SW – Well graded sand
SP – Poor graded sand
SW – GC
SP – SMGC - GM
CL - Lean clay
ML – Silt
ML – Cl
GM – Silty gravel
GC – Clayey gravel
SM – Silty sand
SC – Flayey sand
Fill MaterialTo ensure the pipeline system has a good foundation, granular material should be used. When the natural soil can be used, it must be free of any rocks or other organic content. Optional fill materials according to Standard AWWA M45.
Surface LoadsFibertech pipes are suitable for vehicle loads above the load classification level
For live loads verify the material is compressed around the pipe. Minimum coverage height can be reduced with special foundation such as cast concrete over the pipe and around it.
Fibertech Industr ies Fiberglass Pipes Ltd. | Tel : 09-7929441 | Fax: 09-7929442 | www.f ibertech.co. i lF ibertech Industr ies Fiberglass Pipes Ltd. | Tel : 09-7929441 | Fax: 09-7929442 | www.f ibertech.co. i l