german engineering 3 flute with an american hand · standard sizes - variable flute and helix...

4 FLUTE

5 FLUTE

6 FLUTE

3 FLUTE

3 FLUTE

4 FLUTE

German Engineeringwith an American Hand

4 FLUTE

5 FLUTE

6 FLUTE

Variable EndMills

2

E- Cut - Faster Chip Evacuation

3 Flute Variable - Eliminates Harmonics3 Flauta Variable - Elimina los armónicos

Chaflán de esquina o radios disponibles

Revestimiento Z-Power - Reduce Adherencia

Tierra Radial - Reduce Vibracion

Cuello extendido - Disponible para los bolsillos profundos

Corte-E - Más altas expulsion de coma

Grandes Gullet - Para mejorar el flujo de coma

Tierra Excéntrico - Para un borde de corte más duras

Chamfer or Corner Radii Available

Z-Power Coating - Reduce Adherance

Large Gullet - For Better Chip Flow

Eccentric Land - For a Tougher Cutting Edge1o Radial Land - Reduce Chatter

Extended Neck - Available For Deep Pockets

With its break through geometry; unique fluting, large gullet & Eccentric grind, 360 Variable end mills are built for High Speed Machining of Aluminum capable of up to 50,000 Rpm. Used for roughing & finishing applications 360 Series delivers maximum metal removal rates & better chip evacuation without chatter.

360 Series the First of Its Kind

360 de la serie el primero de su claseCon su ruptura a través de la geometría; estrías único, grande y Excéntrico, la herramienta de 3 Flauta Variable son construidas para alta velocidad Mecanizado de aluminio capaz de hasta 50.000 rpm. Se usa para el desbaste y acabado aplicaciones 360 Series ofrece máxima de arranque de viruta y una mejor evacuación de la viruta sin fluctuaciones.

Speed & Feeds for high Performance Milling

IDEAL FOR HIGH-SPEED MACHINING (HSM)

Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED Z-Power Coating Recommended for High Silicon

1.5xD1.5xD

.5xD

.5xD1.5xD1.5xD

.0095

.0095 .008.008

.007

.007 .006.006

.004

.004 .002.002

.002

.002up to 6,000up to 6,000

Aluminum AlloysAluminum High Silicon

Material SFM (Vc) 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1”

ProfilingRadial

SlottingAxial

Chipload per Tooth Recommendations (CPT)

(ADC) l (RDC) (ADC)

ADCADC

RDC RDC

SLOTTING SIDE MILLING

3www.pctcutters.com (562) 921-7898

Ball End CoatedAvailable Radius OALREACHLOCShank DiaCutting Dia

Extended Neck

NOTE: When ordering with radius, include the series and part number.Example: (.015(radius) + 0360(series) + T6 04 0500 2(part) =.015-0360T6 04 0500 2)

Z-Power (ZrN) Recommended up to 25% faster then uncoated Radii available upon request Left Hand available upon requestFlats added within 24 hrs

3 Flute Variable EndMill

D2D1 L1

1/4 1/4 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T6 04 0375 4.1- T6 04 0375 4.2- T6 06 0500 4.2- T6 06 0500 6.3- T6 08 0625 4.2- T6 08 0625 5.3- T6 08 0625 6.4- T6 10 0750 4.2- T6 10 0750 6.3- T6 10 0750 6.3- T6 12 1000 4.2- T6 12 1000 5.3- T6 12 1000 6.4- T6 16 1250 5.3- T6 16 1250 6.4

- T6 04 0375 4.1 B- T6 04 0375 4.2 B- T6 06 0500 4.2 B- T6 06 0500 6.3 B- T6 08 0625 4.2 B- T6 08 0625 5.3 B- T6 08 0625 6.4 B- T6 10 0750 4.2 B- T6 10 0750 6.3 B- T6 10 0750 6.3 B- T6 12 1000 4.2 B- T6 12 1000 5.3 B- T6 12 1000 6.4 B- T6 16 1250 5.3 B- T6 16 1250 6.4 B

1/4 1/4 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1

3/8 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1 1

1-1/4 1-1/4

1-1/82-1/8 2-1/8 3-3/8 2-1/8 3-1/8 4-1/8 2-1/8 3-1/8 4-1/8

2 3 4 3 4

444645646645656

Other Sizes & Characteristics are Available Upon Request

1/4 1/4

5/16 5/16 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 7/8

1

1/4 1/4

5/16 5/16 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 7/8

1

1/23/4 1/23/45/81

5/8 1

3/4 1-1/4

1 1-1/2 1-1/2 1-1/2

Ball End CoatedAvailable Radius OALLOCShank DiaCutting Dia

Fractional

22-1/2

22-1/2

22-1/2 2-1/2

3 3

3-1/2 3 4 4 4

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T6 04 0500 2- T6 04 0750 25 - T6 05 0500 2- T6 05 0750 25 - T6 06 0625 2- T6 06 1000 25 - T6 08 0625 25 - T6 08 1000 3- T6 10 0750 3- T6 10 1250 35 - T6 12 1000 3- T6 12 1500 4- T6 14 1500 4- T6 16 1500 4

- T6 04 0500 2 B- T6 04 0750 25 B- T6 05 0500 2 B- T6 05 0750 25 B- T6 06 0625 2 B- T6 06 1000 25 B - T6 08 0625 25 B- T6 08 1000 3 B- T6 10 0750 3 B- T6 10 1250 35 B- T6 12 1000 3 B- T6 12 1500 4 B- T6 14 1500 4 B- T6 16 1500 4 B

D1 D2 L1 L2Z-Power Coated

Z-Power Coated

ZrN ZrN

ZrN ZrN

CARBIDEFlutesZ-Power

Coating

ZrN

3

Tolerance

1/8”-1/4”: + .000”/-.0012”

1/4”-1/2”: + .000”/-.0016”

1/2”-1”: + .000”/-.0020”

1/8”-1/4”: - .0001”/-.0003”

1/4”-1/2”: - .0001”/-.0003”

1/2”-1”: - .0001”/-.0004”

Back Taper 0.0005”max |Runout 0.0005”max (shank to cutting diameter)

Ball Nose Radius +.000/-.001”

Cutting Diameter (D1) Shank Diameter (D2)

D1D2

L2

L1

D1D2

L2

L1

L3

L3 L2

3 FLUTE

Variable EndMills

4 Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED

1.5xD1.5xD 1.5xD 1.5xD 1.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

1xD1xD1xD1xD1xD

.003

.002

.004

.003

.004

.003

.002

.003

.002

.003

.003

.002

.003

.002

.003

.003

.002

.003

.002

.003

.002

.002

.002

.001

.002

.002

.002

.002

.001

.002

.002

.001

.002

.001

.002

280200500170500

Stainless Steel - 304, 316, 400 Series, Kovar, Invar Stainless Steel - 304L, 316L, 17/4, 15/5, 13/8, PH MaterialsCarbon Steels - 1000 SeriesTitanium - 6Al4V, CPGray Cast Iron

Material SFM (Vc) 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1”

ProfilingRadial

SlottingAxial


(ADC) l (RDC) (ADC)

4 Flute Variable - Eliminates Harmonics4 Flauta Variable - Elimina los armónicos


Tamaños estándar de Flauta variable y Helix



Standard Sizes - Variable Flute and Helix


A 4 flute Variable end mill with superb geometry. Designed for Rough & finish of Stainless Steel, Cast Iron, High Temp alloys, Low Carbon Steels <35HRc & Titanium. 451 Series End mills provide chatter free machining at high Speeds while maintaining tool life and an Excellent surface finish.

451 Series the NEW industry Standard

Serie 451 es el NUEVO estándar de la industriaUn molino de cuatro filos con la geometría variable magnífico. Diseñado para Rough & acabado de acero inoxidable, hierro fun-dido, aleaciones de alta temperatura, bajo contenido de carbono Aceros <35HRc y titanio. 451 molinos de extremo de la serie proporcionará mecanizado charla gratuita a altas velocidades, mientras que el mantenimiento de vida de la herramienta y un excelente acabado superficial.


HIGH PERFORMANCE MILLING

ADCADC

RDC RDC


Revestimiento Exxtral Plus - Operaciones de Alta Velocidad, Mecanizado en Seco o Semi-Seco

Exxtral Plus Coating - High Speed Operations, Semi-Dry or Day Machining

Tolerance

1/8”-1/4”: + .000”/-.0012”

1/4”-1/2”: + .000”/-.0016”

1/2”-1”: + .000”/-.0020”

1/8”-1/4”: - .0001”/-.0003”

1/4”-1/2”: - .0001”/-.0003”

1/2”-1”: - .0001”/-.0004”

+0.00mm -0.013mm

+0.00mm -0.013mm



Cutting Diameter (D1)(D1)

Shank Diameter (D2)

(D2)



Extended Neck

Exxtral Plus (AlTiCrN) Recommended up to 25% faster then uncoated Radii available upon request Left Hand available upon requestFlats added within 24 hrs

D2D1 L1

1/4 1/4 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125



1/4 1/4 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1

3/8 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1 1

1-1/4 1-1/4

1-1/82-1/8 2-1/8 3-3/8 2-1/8 3-1/8 4-1/8 2-1/8 3-1/8 4-1/8

2 3 4 3 4

444645645645656


Fractional

1/4 1/4 1/4 1/4

5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4

11111

1/4 1/4 1/4 1/4

5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4

1 1 1 1 1

3/8 3/4 1-1/4 1-3/4 1/2 7/8

1-1/4 1-5/8 1/2

11-1/2 2-1/2 5/8

1 1-1/4 1-1/2

2 2-1/2

3 3/4 1-1/4 1-3/42-1/4

3 7/8 1-1/2 1-5/8 2-1/4

3 4

1-1/2 2

2-1/4 3 4

2 2-1/2 3-1/4

4 2

2-1/2 3-1/4

4 2

2-1/2 4 4

2-1/2 3 3 4 4 4 6 3 445 6

3-1/2 4 4 5 6

6-1/4 4 5 5 6 7

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T4 04 0375 2- T4 04 0750 25 - T4 04 1250 325- T4 04 1750 4- T4 05 0500 2- T4 05 0875 25 - T4 05 1250 325 - T4 05 1625 4- T4 06 0500 2- T4 06 1000 25 - T4 06 1500 4- T4 06 2500 4- T4 08 625 25 - T4 08 1000 3- T4 08 1250 3- T4 08 1500 4- T4 08 2000 4- T4 08 2500 4- T4 08 3000 6- T4 10 750 3- T4 10 1250 4 - T4 10 1750 4- T4 10 2250 5- T4 10 3000 6- T4 12 875 35 - T4 12 1500 4- T4 12 1625 4- T4 12 2250 5- T4 12 3000 6- T4 12 4000 625 - T4 16 1500 4- T4 16 2000 5- T4 16 2250 5- T4 16 3000 6- T4 16 4000 7

- T4 04 0375 2 B- T4 04 0750 25 B - T4 04 1250 325 B- T4 04 1750 4 B- T4 05 0500 2 B- T4 05 0875 25 B- T4 05 1250 325 B- T4 05 1625 4 B- T4 06 0500 2 B- T4 06 1000 25 B- T4 06 1500 4 B- T4 06 2500 4 B- T4 08 625 25 B- T4 08 1000 3 B- T4 08 1250 3 B- T4 08 1500 4 B- T4 08 2000 4 B- T4 08 2500 4 B- T4 08 3000 6 B- T4 10 750 3 B- T4 10 1250 4 B - T4 10 1750 4 B- T4 10 2250 5 B- T4 10 3000 6 B- T4 12 875 35 B- T4 12 1500 4 B- T4 12 1625 4 B- T4 12 2250 5 B- T4 12 3000 6 B- T4 12 4000 625 B- T4 16 1500 4 B- T4 16 2000 5 B- T4 16 2250 5 B- T4 16 3000 6 B- T4 16 4000 7 B

D1 D2 L1 L2

Uncoated

045103020004510303000451040200045104030004510502000451050300045106020004510603000451080200045108030004510902000451090300045110020004511003000451120200045112030004511402000451140300045116020004511603000451180200045118030004512002000451200300

045103024004510303400451040240045104034004510502400451050340045106024004510603400451080240045108034004510902400451090340045110024004511003400451120240045112034004511402400451140340045116024004511603400451180240045118034004512002400451200340

334455668899101012121414161618182020

66666666881010101012121414161618182020

58811913101312211422142216261626223622362641

5057545754575457586366726672738373838292829292104

OALLOCShank DiaCutting Dia

Metric

D1 D2 L1 L2

CARBIDEFlutes

4

CARBIDEFlutesExxtral Plus

Coating

AlTiCrN

4

Exxtral Plus Coated

Exxtral Plus Coated

Exxtral Plus Coated

AlTiCrN

AlTiCrN

AlTiCrN

AlTiCrN

AlTiCrN

Exxtral PlusCoating

AlTiCrN

L3 L2

4 FLUTE

Variable EndMills

6 Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED

1.5xD1.5xD 1.5xD 1.5xD 1.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

1xD1xD1xD1xD1xD

.003

.002

.004

.003

.004

.003

.002

.003

.002

.003

.003

.002

.003

.002

.003

.003

.002

.003

.002

.003

.002

.002

.002

.001

.002

.002

.002

.002

.001

.002

.002

.001

.002

.001

.002

280200500170500

Stainless Steel - 304, 316, 400 Series, Kovar, Invar Stainless Steel - 304L, 316L, 17/4, 15/5, 13/8, PH MaterialsCarbon Steels - 1000 SeriesTitanium - 6Al4V, CPGray Cast Iron

Material SFM (Vc) 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1”

ProfilingRadial

SlottingAxial


(ADC) l (RDC) (ADC)

4 Flute Variable - Eliminates Harmonics

4 Flute Variable Chip Breaker - For Roughing Operations

4 Flauta Variable - Elimina los armónicos

4 Variable Flauta Chip interruptor -Para operaciones de desbaste

Tamaños estándar de Flauta variable y Helix



Standard Sizes - Variable Flute and Helix



Based on our 451 Series, The 453 Series is designed with an add-ed Chip Breaker for Roughing of Stainless Steel, Cast Iron, High Temp alloys, Low Carbon Steels <35HRc & Titanium. 453 Series End mills provide chatter free machining with increase feed rates, Recommended for Plunging, Slotting, Ramping, Helical Interpola-tion and Peripheral milling.

453 Series Variable with Chip Breaker

453 de la serie de variables con Chip InterruptorEn base a los 451 de la serie, La Serie 453 está diseñada con un chip añadido interruptor para desbaste de acero inoxidable, hierro fundido, aleaciones de alta temperatura, bajo contenido de carbono Aceros <35HRc y titanio. 453 molinos de extremo de la serie proporcionará mecanizado charla gratis con velocidades de avance aumento, recomendada para Hundiendo, mortajar, rampa, la interpolación helicoidal y fresado periférico.




Exxtral Plus Coating - High Speed Operations, Semi-Dry or Dry Machining

ADCADC

RDC RDC


Tolerance

1/8”-1/4”: + .000”/-.0012”

1/4”-1/2”: + .000”/-.0016”

1/2”-1”: + .000”/-.0020”

1/8”-1/4”: - .0001”/-.0003”

1/4”-1/2”: - .0001”/-.0003”

1/2”-1”: - .0001”/-.0004”

+0.00mm -0.013mm

+0.00mm -0.013mm



Cutting Diameter (D1)(D1)

Shank Diameter (D2)

(D2)


D1D2

L2

L1

L3



4 Flute Variable EndMill - Chip Breakers


1/4 1/4 1/4 1/4

5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4

11111

1/4 1/4 1/4 1/4

5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4

1 1 1 1 1

3/8 3/4 1-1/4 1-3/4 1/2 7/8

1-1/4 1-5/8 1/2

11-1/2 2-1/2 5/8

1 1-1/4 1-1/2

2 2-1/2

3 3/4 1-1/4 1-3/42-1/4

3 7/8 1-1/2 1-5/8 2-1/4

3 4

1-1/2 2

2-1/4 3 4


Fractional

2 2-1/2 3-1/4

4 2

2-1/2 3-1/4

4 2

2-1/2 4 4

2-1/2 3 3 4 4 4 6 3 445 6

3-1/2 4 4 5 6

6-1/4 4 5 5 6 7

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T4 04 0375 2- T4 04 0750 25 - T4 04 1250 325- T4 04 1750 4- T4 05 0500 2- T4 05 0875 25 - T4 05 1250 325 - T4 05 1625 4- T4 06 0500 2- T4 06 1000 25 - T4 06 1500 4- T4 06 2500 4- T4 08 625 25 - T4 08 1000 3- T4 08 1250 3- T4 08 1500 4- T4 08 2000 4- T4 08 2500 4- T4 08 3000 6- T4 10 750 3- T4 10 1250 4 - T4 10 1750 4- T4 10 2250 5- T4 10 3000 6- T4 12 875 35 - T4 12 1500 4- T4 12 1625 4- T4 12 2250 5- T4 12 3000 6- T4 12 4000 625 - T4 16 1500 4- T4 16 2000 5- T4 16 2250 5- T4 16 3000 6- T4 16 4000 7

- T4 04 0375 2 B- T4 04 0750 25 B - T4 04 1250 325 B- T4 04 1750 4 B- T4 05 0500 2 B- T4 05 0875 25 B- T4 05 1250 325 B- T4 05 1625 4 B- T4 06 0500 2 B- T4 06 1000 25 B- T4 06 1500 4 B- T4 06 2500 4 B- T4 08 625 25 B- T4 08 1000 3 B- T4 08 1250 3 B- T4 08 1500 4 B- T4 08 2000 4 B- T4 08 2500 4 B- T4 08 3000 6 B- T4 10 750 3 B- T4 10 1250 4 B - T4 10 1750 4 B- T4 10 2250 5 B- T4 10 3000 6 B- T4 12 875 35 B- T4 12 1500 4 B- T4 12 1625 4 B- T4 12 2250 5 B- T4 12 3000 6 B- T4 12 4000 625 B- T4 16 1500 4 B- T4 16 2000 5 B- T4 16 2250 5 B- T4 16 3000 6 B- T4 16 4000 7 B

D1 D2 L1 L2

CARBIDEFlutesExxtral Plus

Coating

AlTiCrN

4

Exxtral Plus CoatedAlTiCrN AlTiCrN


Extended NeckD2D1 L1

1/4 1/4 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125



1/4 1/4 3/8 3/8 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1

3/8 3/8 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1 1

1-1/4 1-1/4

1-1/82-1/8 2-1/8 3-3/8 2-1/8 3-1/8 4-1/8 2-1/8 3-1/8 4-1/8

2 3 4 3 4

444645645645656

Exxtral Plus CoatedAlTiCrN AlTiCrN

RoughingFinishing

D1D2

L2

L1

L3 L2

4 FLUTE

Variable EndMills

8

5 Flute Variable - Eliminates Harmonics5 Variable Flauta - Elimina los armónicos





Exxtral Plus Coating - High Speed Operations, Semi-Dry or Day Machining


The 538 Series is a 5 Flute Variable Carbide End mill with Asym-metrical flutes. This design helps eliminate harmful harmonics at the point of contact producing a smoother cut with superior chip ejection. The 538 Design facilitates much more cutting depth and increase’s metal removal rates with out loss of speed or tool life.

538 Series Multi Flute Variable

538 de la serie de variables múltiples FlautaLa Serie 538 es de 5 Flautas variable fresa de carburo con flautas asimétricos. Este diseño ayuda a eliminar los armónicos nocivos en el punto de contacto produciendo un corte más suave con la viruta superior. El diseño de 538 facilita mucho más la profundi-dad de corte y aumentar las tasas de extracción del metal con la pérdida de velocidad o vida de la herramienta.



Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED

1.5xD1.5xD 1.5xD 1.5xD 1.5xD1.5xD1.5xD 1.5xD 1.5xD 1.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

.5xD

1xD1xD1xD1xD1xD1xD1xD1xD1xD1xD

.004

.004

.004

.004

.003

.003

.005

.004

.003

.004

.004

.003

.003

.003

.003

.002

.005

.003

.002

.003

.003

.003

.003

.003

.003

.002

.004

.003

.002

.002

.003

.003

.003

.003

.003

.002

.004

.003

.002

.002

.003

.002

.002

.002

.002

.002

.003

.002

.002

.002

.002

.002

.002

.002

.002

.001

.003

.002

.001

.001

.002

.002

.002

.002

.001

.001

.002

.001

.001

.001

520-650520-590460-520290-370190-260190-230430-550360-43080-130160-200

Medium and High Carbon Steel > .3% CAlloy Steels and Tool Steels <330 HB <35 HRcAlloy Steel and Tool Steels 340-450 HB, 36-48 HRcAustenitic Stainless Steel 302, 303, 304Austenitic Stainless Steel 316, 316LAustenitic Stainless Steel: DuplexGrey Cast Iron (GG)Ductile, CGI and Malleable Cast Iron <80 KSINickel-Based / Heat-Resistant AlloysAlpha-Beta Titanium Alloys (Ti6Al4V)

Material SFM (Vc) 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1”

ProfilingRadial

SlottingAxial


(ADC) l (RDC) (ADC)

ADCADC

RDC RDC


Tierra Excéntrico - Para un borde de corte más durasPrimary & Secondary - Provides Sharper Cutting Edge

Tolerance

1/8”-1/4”: + .000”/-.0012”

1/4”-1/2”: + .000”/-.0016”

1/2”-1”: + .000”/-.0020”

1/8”-1/4”: - .0001”/-.0003”

1/4”-1/2”: - .0001”/-.0003”

1/2”-1”: - .0001”/-.0004”





D1

L2L3

L1

D2


Extended Neck


5 Flute Variable End Mill

D2D1 L1

1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1 1

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T4 08 0625 3.1- T4 08 0625 4.2- T4 08 0625 6.3- T4 10 0750 4.1- T4 10 0750 6.2- T4 10 0750 6.3- T4 12-1000 4.2- T4 12-1000 6.2- T4 12-1000 6.3- T4 16 1250 5.2- T4 16 1250 6.3- T4 16 1250 7.4

- T4 08 0625 3.1 B- T4 08 0625 4.2 B- T4 08 0625 6.3 B- T4 10 0750 4.1 B- T4 10 0750 6.2 B- T4 10 0750 6.3 B- T4 12-1000 4.2 B- T4 12-1000 6.2 B- T4 12-1000 6.3 B- T4 16 1250 5.2 B- T4 16 1250 6.3 B- T4 16 1250 7.4 B

1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4

1 1 1

5/8 5/8 5/8 3/4 3/4 3/4

1 1 1

1-1/4 1-1/4 1-1/4

1 3/8 2-1/8 3-3/8 1-5/8 2-3/8 3-3/8

2 2-1/2 3-3/8

2 3-3/8 4-3/8

346466466567


1/4 1/4 1/4

5/16 5/16 5/16 5/16 3/8 3/8 3/8 7/16 7/167/16 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4

1 1 1 1 1

1-1/41-1/4

1/4 1/4 1/4

5/16 5/16 5/16 5/16 3/8 3/8 3/8 7/16 7/167/16 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4

1 1 1 1 1

1-1/41-1/4

3/8 3/4 1-1/4 1/2 7/8 1-1/4 1-5/8 1/2

1 1-1/2 9/16

1 2

5/8 1-1/4

2 3-1/8 3/4

1-5/8 1-3/4 2-1/2

3 1

1-5/8 2-1/4 3-1/4

4 1-1/4

2 2-5/8 3-1/4 4 1/8

23


Fractional

2-1/2 2-1/2

4 2

2-1/24 4 2

2-1/24

2-3/4 2-3/4

42-1/2

3 4 6 3

3-1/2 45 6 3 4 5 6 6 4 5 6 6 7

4-1/26

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T4 04 0375 25- T4 04 0750 25- T4 04 1250 4- T4 05 0500 2- T4 05 0875 25- T4 05 1250 4- T4 05 1625 4- T4 06 0500 2- T4 06 1000 25- T4 06 1500 4- T4 07 0562 275- T4 07 1000 275- T4 07 2000 4- T4 08 0625 25- T4 08 1250 3- T4 08 2000 4- T4 08 3125 6- T4 10 0750 3- T4 10 1625 35- T4 10 1750 4- T4 10 2500 5- T4 10 3000 6- T4 12 1000 3- T4 12 1625 4- T4 12 2250 5- T4 12 3250 6- T4 12 4000 6- T4 16 1250 4- T4 16 2000 5- T4 16 2625 6- T4 16 3250 6- T4 16 4125 7- T4 20 2000 45- T4 20 3000 6

- T4 04 0375 25 B- T4 04 0750 25 B- T4 04 1250 4 B- T4 05 0500 2B- T4 05 0875 25 B- T4 05 1250 4 B- T4 05 1625 4 B- T4 06 0500 2 B- T4 06 1000 25 B- T4 06 1500 4 B- T4 07 0562 275 B- T4 07 1000 275 B- T4 07 2000 4 B- T4 08 0625 25 B- T4 08 1250 3 B- T4 08 2000 4 B- T4 08 3125 6 B- T4 10 0750 3 B- T4 10 1625 35 B- T4 10 1750 4 B- T4 10 2500 5 B- T4 10 3000 6 B- T4 12 1000 3 B- T4 12 1625 4 B- T4 12 2250 5 B- T4 12 3250 6 B- T4 12 4000 6 B- T4 16 1250 4 B- T4 16 2000 5 B- T4 16 2625 6 B- T4 16 3250 6 B- T4 16 4125 7 B- T4 20 2000 45 B- T4 20 3000 6 B

D1 D2 L1 L2

oCARBIDEFlutesExxtral Plus

Coating

AlTiCrN

5 38

Exxtral Plus Coated

Exxtral Plus Coated

AlTiCrN

AlTiCrN AlTiCrN

AlTiCrN

L3 L2

D1D2

L2

L1

5 FLUTE

Variable EndMills

10

Tolerance

1/8”-1/4”: + .000”/-.0012”

1/4”-1/2”: + .000”/-.0016”

1/2”-1”: + .000”/-.0020”

1/8”-1/4”: - .0001”/-.0003”

1/4”-1/2”: - .0001”/-.0003”

1/2”-1”: - .0001”/-.0004”




6 Flute Variable - Eliminates Harmonics6 Variable Flauta - Elimina los armónicos



Tierra Excéntrico - Para un borde de corte más duras


Eccentric Land - For a Tougher Cutting Edge


A High Performance Milling Tool designed for High Teperature Al-loys; the 374 Series 6 flutes perform both as Rougher and Finisher with oustanding chip removal in a vibration free operation.Exxtral Plus (AlTiCrN) Coated for higher hardness and excellent thermal stability in high speed operations with semi-dry or dry machining.

374 Series the Advanced Finisher

374 de la serie el dispositivo de acabado avanzadoAn excellent 2-in-1 High Performance Milling Tool designed for Aluminium Alloys, Magnesium, Copper and Brass Milling; the 360 Series end mill is characterized by a geometry that performs both as Rougher and Finisher. Z Power Coated(ZrN) Coated for best adhesion and works perfect with Aluminium.



ADC

RDC

SIDE MILLING

Note: These are only recommended starting figures that depend on conditions such as machine and material rigidity, type of coating if any, etc. TESTING IS RECOMMENDED

.2xD

.1xD

.2xD

.1xD

.2xD

.1xD

.2xD

.1xD

1.5xD2.xD

1.5xD2.xD

1.5xD2.xD

1.5xD2.xD

.005

.006

.007

.008

.003

.004

.003

.004

.003

.004

.005

.006

.002

.002

.002

.002

.003

.004

.004

.005

.002

.002

.002

.002

.002

.003

.003

.004

.002

.002

.002

.002

.002

.002

.003

.003

.001

.002

.001

.002

.001

.002

.001

.002

.001

.001

.001

.001

40 HRc to54 HRc

Less than 38 HRc

Less than 38 HRc

Less than 38 HRc

RoughFinish

RoughFinish

RoughFinish

RoughFinish

175200

180350

100130

200350

Hardened SteelsCarbon and Alloy Steels, Tool & Die Steels

Stainless SteelDifficult to Machine - 316L, 17-4 PH, 15-5 PH, 13-8 PH

High-Temperature AlloysNimonic, Inconel, Monel, Hastelloy

Titanium Alloys6Al-4V, 5Al-2.5 Sn, 6Al-2Sn-4Zr-6Mo, 3A-i8V-6Cr4Mo-4Zr, 10V-2Fe-3Ai, 13V-11Cr-3Ai

Material Hardness Type of CutSlot

SFM (Vc) 1/4” 3/8” 1/2” 5/8” 3/4” 1”


(ADC) l (RDC)


Exxtral Plus Coating - High Speed Operations, Semi-Dry or Dry Machining


D1D2

L2

L1

L3

Available Radius OAL FLUTESREACHLOCShank DiaCutting Dia

Extended Neck


D2D1 L1

1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4

1 11 1

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T4 06 0375 4- T4 06 0375 4- T4 06 0375 4- T4 06 0500 4- T4 06 0500 4- T4 06 0500 6- T4 06 0500 6- T4 08 0625 4- T4 08 0625 4- T4 08 0625 6- T4 08 0625 6- T4 10 0750 4- T4 10 0750 4- T4 10 0750 6- T4 10 0750 6- T4 12 1000 4- T4 12 1000 4- T4 12 1000 6- T4 12 1000 6- T4 16 1250 4- T4 16 1250 4- T4 16 1250 6- T4 16 1250 6

1/4 1/4 1/4 3/8 3/8 3/8 3/81/21/21/21/25/85/85/85/83/43/43/43/41111

3/8 3/8 3/81/21/21/21/25/85/85/85/83/43/43/43/41111

1-1/41-1/41-1/41-1/4

3/4 1-1/8 2-1/81-1/82-1/83-1/84-1/41-1/82-1/83-1/84-1/41-3/42-5/83-3/84-1/41-3/42-5/83-3/84-1/41-3/42-5/83-3/84-1/4

44444664466446644664466

66666666666666666666666


1/4 1/4

5/16 5/16 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 7/8

1

1/4 1/4

5/16 5/16 3/8 3/8 1/2 1/2 5/8 5/8 3/4 3/4 7/8

1

1/2 3/4 1/23/45/81

5/8 1

3/4 1-1/4

1 1-1/2 1-1/2 1-1/2

Available Radius OAL FLUTESLOCShank DiaCutting Dia

Fractional

22-1/2

22-1/2

22-1/2 2-1/2

3 3

3-1/2 3 4 4 4

6666666 6 66 6 6 6 6

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

.015 |.020 |.030 |.045 |.060 |.090 |.125

- T4 04 0500 2- T4 04 0750 25 - T4 05 0500 2- T4 05 0750 25 - T4 06 0625 2- T4 06 1000 25 - T4 08 0625 25 - T4 08 1000 3- T4 10 0750 3- T4 10 1250 35 - T4 12 1000 3- T4 12 1500 4- T4 14 1500 4- T4 16 1500 4

D1 D2 L1 L2


6 Flute Variable End MillCARBIDE

FlutesExxtral PlusCoating

AlTiCrN

6

Exxtral Plus Coated

Exxtral Plus Coated

AlTiCrN

AlTiCrN

D1D2

L2

L1

L3 L2

6 FLUTE

Benefits• Vibration free tools• Two tools in one: rougher & finisher• Reduce machining time up to 3 times

Coating• Exxtral Plus® AlTiN (Aluminum Titanium Nitride)

• ZPower ZrN (Zirconium Nitride)

Next generation, multi-layered coating technologies. (Additional coatings also available)

Materials• Aluminum• Brass and Copper• High temperature alloys• Titanium• Stainless steels

Options• Metric Sizes, Custom Sizes• Weldon flats • Radius• Ball Nose

13701 Excelsior DR., Santa Fe Springs, California 90670 1-800-334-9373 • 562-921-7898 Fax: 562-926-0156 www.pctcutters.com

Exxtral Plus® & ZPower CoatingsExxtral Plus® AlTiN (Aluminum Titanium Nitride) is a multi-layered coating with excellent thermal stability, high toughness and hardness. Ideal for high speed operations & semi-dry or dry machining.

ZPower ZrN (Zirconium Nitride) An excellent pale gold coating with the best adhesion of all coatings, recommended where TiN has not performed well as non-sticking.

For example: Milling steel with a regular end mill; your cutting depth is 0.5x Diawith a tool life of 1500”. Now, cut thru it with our 451 Series, but increase depth to 1.5x Dia; the tool life will still be 1500“. You have just finished the milling process three times faster!

One tool can eliminate mill chatter while reducing machining time. No tricks, no gimmicks. Saving machining time saves money, Big money!!!

Our exclusive design, where the helix from one flute to the next is uneven, eliminates harmful harmonics on the cutting edge producing a smoother cut. Thanks to its superior chip ejection, our design also facilitates much more cutting depth per cut while maintaining the same tool life.

Milling Distance

Wea

r

Competition Variable Helix

Exxtral Plus®Materials ZPower

Thickness

Hardness

Thermal Stability

Lubricity Coefficient of Friction

Code

1~3 Microns

3300 Vickers

1470° F

0.7

T4

2~5 Microns

2300 Vickers

1100° F

0.3

T6

Series 451, 453, 538 & 374 Series 360

german engineering 3 flute with an american hand · standard sizes - variable flute and helix...

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