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    Application of Geometrically Exact Beam Formulation

    for Modeling Advanced Geometry Rotor Blades

    Palash Jain

    Supervisor: Dr. Abhishek

    July 30th

    , 2014

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    Outline

    1 Outline

    2 Introduction

    3 Theory

    4 Static Load Deformation AnalysisEquationsProcedureElastica with Tip MomentElastica with Tip Load

    Princeton Beam Experiment5 Dynamic Frequency Analysis

    EquationsSteady State Analysis

    Perturbation AnalysisCantilevered ElasticaPrinceton Beam ExperimentMaryland Beam Experiment

    6 Conclusion

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    Introduction

    Introduction

    Aim: To implement the formulation for modeling helicopter rotorblades using Geometrically Exact Beam Theory (henceforth

    abbreviated as GEBT).GEBT: contains equations describing the overall dynamics of beammembers undergoing arbitrary motions.

    This presentation will showcase theoretical formulation and

    implementation of GEBT to perform static and dynamic analysis ofrotor blades with advanced geometry and composite materials.

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    Introduction

    Introduction

    Nonlinearities in beam modeling arise from: (i) geometry or (ii) material.

    Earlier Approaches

    Approximation of nonlinear strain-displacement relation by truncatedTaylor series expansion

    Multibody methods with an additional frame attached to the finite

    elements while the above approximation is still followed

    Geometrically Exact Beam Theory (GEBT)

    GEBT provides dimensional reduction with sufficient accuracy for

    modeling of highly deformable structuresGEBT is easier to implement compared to approximate theories whichbecome more complicated as order of approximation is raised

    It can be seamlessly integrated with aerodynamic models forcomprehensive analysis of helicopter rotor.

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    Theory

    Coordinate Systems: Definition

    Figure 1: Coordinate Systems

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 6 / 43

    Th

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    Theory

    Coordinate Systems: Transformation

    Z= ZAiAi=ZA=

    {ZA1,ZA2,ZA3

    }T (1)

    They are tranformed from one basis to another multiplying with atransformation matrix

    ZB=CBb Zb (2)

    Rodrigues Wiener-Milenkovic

    c 2tan2 4tan4

    c0 1 + cTc

    4 2 cTc8

    C [(1 1

    4cTc)+ 1

    2ccTc]

    c0

    [(c20cTc)2c0c+2ccT]

    (4c0)2

    Q 1c0

    [ c/2] 1(4c0)2 [(4 14cTc) 2c+ 12ccT]Table 1: Finite rotation parameters to be used in finite element equations.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 7 / 43

    Th

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    Theory

    Hamiltons Principle

    Hamiltons Principle

    t2

    t1 l

    0[(K U) +W] dx1 dt=A (3)

    U=U(, ) (4)

    K =K(V, ) (5)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 8 / 43

    Theory

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    Theory

    Dynamics Equations

    Euler Lagrange Equations

    FB+

    KBFB+fB= PB+

    BPB (6)

    MB+KBMB+ (e1+ )FB+mB= HB+ BHB+VBPB (7)Kinematic Relations

    u =CT(e1+)

    e1

    ku (8)u=CTV v u (9)c =Q1(+k Ck) (10)c=Q1( C) (11)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 9 / 43

    Theory

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    Theory

    System Characteristics

    Constitutive Relations:

    =

    R S

    ST T

    F

    M

    (12)

    Momentum-Velocity Relations:P

    H

    =

    T I

    V

    (13)

    where =

    {0, x2, x3

    }T.

    Linear-Angular Velocity Relations:

    va =v0+

    a

    d1d2d3

    (14)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 10 / 43

    Theory

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    Theory

    Final Equations

    Starting Node

    fu1 F1 =0 (15)f1 M1 =0 (16)

    fF1 u1 =0 (17)

    f

    M1 c1 =0 (18)

    Intermediate Points (i = 1 to N-1)

    f+ui + fui+1

    =0 (19)

    f+i + f

    i+1=0 (20)

    f+Fi + f

    Fi+1=0 (21)

    f+Mi + fMi+1 =0 (22)

    Ending Node

    f+uN FN+1 =0 (23)f+N MN+1 =0 (24)

    f+FN + uN+1 =0 (25)

    f+MN + cN+1 =0 (26)

    In Each of the Elements (for i = 1 toN)

    fPi =0 (27)

    fHi =0 (28)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 11 / 43

    Theory

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    Theory

    Final Equations

    The fmatrices for each element are presented below:

    fui = CTCabFi fi +Li

    2 [aCTCabPi+ CTCabPi] (29)

    fi =

    CTCabMi

    mi +

    Li

    2

    [aCTCabHi+

    CTCabHi (30)

    +CTCab(e1+ i)Fi)] (31)fFi = ui

    Li2

    [CTCab(e1+i) Cabe1)] (32)

    f

    Mi = ci Li

    2 Q

    1

    a C

    ab

    i (33)fPi =C

    TCabVi vi aui ui (34)fHi =i CbaCa CbaQaci (35)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 12 / 43

    Theory

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    y

    Final Equations

    fi =

    10

    (1 )faLid (36)

    f+i = 1

    0faLid (37)

    mi =

    10

    (1 )maLid (38)

    m+i = 10

    maLid (39)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 13 / 43

    Static Load Deformation Analysis Equations

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    y

    Statics Equations

    The equations set can be represented as G(X, F) =0 and is a function of:

    12(N+ 1) unknownsX: F1, M1,u1, c1,F1,M1, ...,uN, cN, FN, MN, uN+1, cN+1

    12 boundary conditions F:u1, c1,F

    N+1,M

    N+1

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 14 / 43

    Static Load Deformation Analysis Procedure

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    Procedure

    (i) Assume an initial guess for unknowns X. An ideal guess would beundeformed state X=0.

    (ii) Calculate G(X, F), where F are known boundary conditions.

    (iii) Populate Jacobian matrix by perturbing previous X such thatj= 1to 12(N+1); B(:,j) = [G(X|X(j)=X(j)+,

    F) G(X,

    F)]/. B is asquare matrix of size 12(N+1).

    (iv) Calculate the updated X as X= X B1G.(v) Repeat steps (ii) to (iv) until norm ofG is smaller than the required

    tolerance.

    Newton-Raphson method requires inversion of 12(N+ 1) square matrixmaking it slow, however, the convergence is achieved in 2-5 steps for wellposed boundary conditions.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 15 / 43

    Static Load Deformation Analysis Elastica with Tip Moment

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    Elastica with Tip Moment

    Dimension

    Material

    Properties Accuracy

    Boundary

    ConditionsL 6.096 m E 71.6 GPa N 20 M2 =NEI/L,

    w 15.24 cm G 26.9 GPa 104 where, = 0.05556

    t 9.5 mm 2800 kgm3 109 and 0.2778

    Table 2: Simulation Parameters for Elastica with Tip Moment

    Analytical Solution:

    (s) =TS

    EI

    (40)

    u(s) =EI

    Tsin(

    Ts

    EI) s (41)

    v(s) =EI

    T[1 cos(Ts

    EI)] (42)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 16 / 43

    Static Load Deformation Analysis Elastica with Tip Moment

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    Results

    0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    Axial Position, 2r1

    VerticalPos

    ition,2r3

    AnalyticalCurrent

    Figure 2: Elastica deflection under low tip Moment (2L/N= 0.05556).

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 17 / 43

    Static Load Deformation Analysis Elastica with Tip Moment

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    Results

    1 0.5 0 0.5 1

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    1.6

    1.8

    2

    Axial Position, 2r1

    VerticalPosition,2r3

    Analytical

    RCASCurrent

    Figure 3: Elastica deflection under high tip Moment (2L/N= 0.2778).

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 18 / 43

    Static Load Deformation Analysis Elastica with Tip Moment

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    Elastica with Tip Load

    Dimension Material

    Properties Accuracy Boundary Conditions

    L 6.096 m E 71.6 GPa N 20 F3 =EI/L2,

    w 15.24 cm G 26.9 GPa 104 where, = 0 to 5

    t 9.5 mm 2800 kgm3 109

    Table 3: Simulation Parameters for Elastica with Tip Load

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 19 / 43

    Static Load Deformation Analysis Elastica with Tip Load

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    Analytical Solution

    Governing Differential Equation

    EId2

    ds2 =Psinsin Pcoscos= Pcos(+) (43)

    Solution involves numerical evaluation of the integrals:

    J1(L) =

    L0

    dsin(L+) sin(+)

    =

    2 (44)

    J2(L) =

    L

    0

    sin dsin(L+) sin(+) =

    2

    LvL (45)

    J3(L) =

    L0

    (cos 1) d

    sin(L+) sin(+)

    =

    2

    LuL (46)

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 20 / 43

    Static Load Deformation Analysis Elastica with Tip Load

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    Results

    0 1 2 3 4 5

    0

    10

    20

    30

    40

    50

    60

    70

    Normalized Load, P3R

    2/EI

    2

    T

    ip

    AngleofRotation,

    |2

    (R)|[deg]

    Analytical

    RCAS

    Current

    Figure 4: Angle rotated by elastica tip under transverse load.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 21 / 43

    Static Load Deformation Analysis Elastica with Tip Load

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    Results

    0 1 2 3 4 5

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    Normalized Load, P3R

    2/EI

    2

    Norm

    alizedTipVertic

    alDeflection,u3(R

    )/R

    Analytical

    RCAS

    Current

    Figure 5: Vertical deflection of elastica tip under transverse load.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 22 / 43

    Static Load Deformation Analysis Elastica with Tip Load

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    Results

    0 1 2 3 4 5

    0.4

    0.35

    0.3

    0.25

    0.2

    0.15

    0.1

    0.05

    0

    Normalized Load, P3R

    2/EI

    2

    Norm

    alizedHorizonta

    lDeflectionu

    2(R

    )/R

    Analytical

    RCAS

    Current

    Figure 6: Horizontal deflection of elastica tip under transverse load

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 23 / 43

    Static Load Deformation Analysis Princeton Beam Experiment

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    Princeton Beam Experiment

    Figure 7: Schematic of Experimental

    Setup

    Figure 8: Deformed and UndeformedStates

    Figure 9: Coordinate System

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 24 / 43

    Static Load Deformation Analysis Princeton Beam Experiment

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    Simulation Parameters

    Dimension Material

    Properties Accuracy

    BoundaryConditions

    L 0.508 m E 71.6 GPa N 8 F3 13.345 Nw 12.7 cm G 26.9 GPa 109 1 0to 90t 3.2 mm 2800 kgm3 109

    Table 4: Princeton Beam Simulation Parameters

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    Static Load Deformation Analysis Princeton Beam Experiment

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    Results

    0 15 30 45 60 75 90

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    Pitch Angle, ||[deg]

    NormalizedHorizontalDeflectio

    n,

    |u2(s,P3,)u2(s,0,)|/R

    GEBT s/R = .25

    GEBT s/R = .50GEBT s/R = .75

    GEBT s/R = 1.0

    Exp. s/R = .25

    Exp. s/R = .50

    Exp. s/R = .75

    Exp. s/R = 1.0

    Figure 10: Horizontal deflection vs. pitch angle of Princeton Beam for Tip load

    = 3 lb (13.3 N).Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 26 / 43

    Static Load Deformation Analysis Princeton Beam Experiment

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    Results

    0 15 30 45 60 75 90

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    Pitch Angle, ||[deg]

    NormalizedVert

    icalDeflection

    ,

    |u2(s,P3,)u2(s,0,)|/R

    GEBT s/R = .25

    GEBT s/R = .50

    GEBT s/R = .75

    GEBT s/R = 1.0

    Exp. s/R = .25Exp. s/R = .50

    Exp. s/R = .75

    Exp. s/R = 1.0

    Figure 11: Vertical deflection vs. pitch angle of Princeton Beam for Tip load =

    3 lb (13.3 N).Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 27 / 43

    Static Load Deformation Analysis Princeton Beam Experiment

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    Results

    0 15 30 45

    0

    0.5

    1

    1.5

    2

    2.5

    3

    3.5

    4

    Pitch Angle, ||[deg]

    Twist,|1

    (s,P3,

    )1

    (s,0,

    )|[de

    g]

    GEBT s/R = .25

    GEBT s/R = .50

    GEBT s/R = .75

    GEBT s/R = 1.0

    Exp. s/R = .25

    Exp. s/R = .50

    Exp. s/R = .75

    Exp. s/R = 1.0

    Figure 12: Twist deformation vs. pitch angle of Princeton Beam for Tip load =

    3 lb (13.3 N).Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 28 / 43

    Dynamic Frequency Analysis Equations

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    Equations

    The dynamics equations represented in nonlinear form as

    G(X, X, F) =0 (47)

    Linearization about the steady state gives equations of the form:

    A

    X + BX=

    F (48)

    where

    A= G

    XB=

    G

    X

    and Frepresents dynamic boundary conditions which is 0 for analysisabout the steady state.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 29 / 43

    Dynamic Frequency Analysis Steady State Analysis

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    The steady state equations are obtained by dropping the time dependent

    terms leaving the set G(X, F) =0 as functions of:18N+ 12 unknowns X:

    F1, M1, u1, c1, F1, M1, V1, 1, ...,uN, cN, FN, MN, VN, N, uN+1, cN+1

    12 boundary conditions F:u1, c1,F

    N+1,M

    N+1

    Loading conditions: f,m, v,

    The solution for steady state is similar to the static state albeit with a

    larger set. Here, the Jacobian matrix B and steady state sectional valuesare retained for further analysis.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 30 / 43

    Dynamic Frequency Analysis Perturbation Analysis

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    The equations could be represented in compact notation as G(X, F) =0.

    Steps to determine the A matrix:

    (i) For each value ofX introduce small perturbations which is assumedto be small.

    (ii) Corresponding to each of these perturbed values ofX, populate theA matrix one column at a time by dividing the returned G vectorwith epsilon. In short,j= 1 to 18N+12;A(:,j) =G(X|X(j)=X(j)+epsilon, F)/. Consequently, A is a squarematrix of size 18N+12.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 31 / 43

    Dynamic Frequency Analysis Cantilevered Elastica

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    Cantilevered Elastica

    Dimension Material

    Properties

    Accuracy Boundary

    ConditionsL 0.508 m E 71.6 GPa N 30 Fixed-free with gravity

    w 12.7 cm G 26.9 GPa 109 1root = 0and 90

    t 3.2 mm 2800 kgm3 109

    Table 5: Simulation Parameters for Frequency estimation of Cantilevered Beam

    Method Flatwise Edgewise

    Anaytical 10.049 40.196

    GEBT 0 10.052 40.134

    GEBT 90 10.053 40.125

    Experimental 10.150 41.143

    Table 6: Frequency data (in Hz) for Cantilevered Beam

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 32 / 43

    Dynamic Frequency Analysis Princeton Beam Experiment

    P i B E i

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    Princeton Beam Experiment

    Figure 13: Schematic of theexperimental Setup Figure 14: Fundamental vibrationmodes

    Dimension Material

    Properties Accuracy

    BoundaryConditions

    L 0.508 m E 71.6 GPa N 8 F3 13.345 Nw 12.7 cm G 26.9 GPa 109 1 0to 90

    t 3.2 mm 2800 kgm3 109

    Table 7: Simulation Parameters for Frequency Estimation of Princeton Beam

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 33 / 43

    Dynamic Frequency Analysis Princeton Beam Experiment

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    0 30 60 90

    1

    2

    3

    4

    5

    Pitch Angle, || [deg]

    Natural

    Frequency[Hz]

    Current Flapwise (2 lb)

    Current Chordwise (2 lb)

    Exp. Flapwise (2 lb)

    Exp. Chordwise (2 lb)

    Current Flapwise (3 lb)

    Current Chordwise (3 lb)

    Exp. Flapwise (3 lb)

    Exp. Chordwise (3 lb)

    Figure 15: Twist deformation vs. pitch angle of Princeton Beam for Tip load =3 lb (13.3 N).

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 34 / 43

    Dynamic Frequency Analysis Maryland Beam Experiment

    M l d B E i

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    Maryland Beam Experiment

    Figure 16: Schematic of Maryland beam showing tip sweep and root offset

    Figure 17: Finite element discretization of Maryland beam.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 35 / 43

    Dynamic Frequency Analysis Maryland Beam Experiment

    Si l ti P t

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    Simulation Parameters

    Dimension Material

    Properties Accuracy

    BoundaryConditions

    L 40 in E 107 psi N 16 Fixed-free

    w 1 in G 4 106 psi 106 Lroot 2.5 int 0.0625 in 2.51 104 104 sweep 0to 45Ltip 6 in lb.sec

    2/in4 t 103 RPM 0, 500, 750

    Table 8: Maryland Beam Simulation Parameters

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 36 / 43

    Dynamic Frequency Analysis Maryland Beam Experiment

    R lt

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    Results

    Figure 18: Effect of tip sweep and RPM on 1st flap-bending frequency ofMaryland Beam

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 37 / 43

    Dynamic Frequency Analysis Maryland Beam Experiment

    Results

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    Results

    Figure 19: Effect of tip sweep and RPM on 2nd flap-bending frequency ofMaryland Beam

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 38 / 43

    Dynamic Frequency Analysis Maryland Beam Experiment

    Results

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    Results

    Figure 20: Effect of tip sweep and RPM on 3rd flap-bending frequency ofMaryland Beam

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 39 / 43

    Dynamic Frequency Analysis Maryland Beam Experiment

    Results

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    Results

    Figure 21: Effect of tip sweep and RPM on 4th flap-bending frequency ofMaryland Beam

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 40 / 43

    Dynamic Frequency Analysis Maryland Beam Experiment

    Results

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    Results

    Figure 22: Effect of tip sweep and RPM on 5th flap-bending frequency ofMaryland Beam

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 41 / 43

    Conclusion

    Summary

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    Summary

    A set of nonlinear coupled finite element equations was solved usingNewton-Raphson iterative scheme

    Frequency estimation involves calculation of eigenvalues from beamequations perturbed about the steady state

    A good agreement between experimental and GEBT results seen

    Visible improvement over approximate methods in prediction of theoutcome of the benchmark results mentioned above

    Effectiveness of GEBT in modeling large and coupled deformations= ideally suitable for rotorcraft applications.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 42 / 43

    Conclusion

    Future Scope

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    Future Scope

    To develop the structural dynamic modeling codes for comprehensiverotor analysis system

    To predict the aeromechanical characteristics of rotor and aircraft.

    To integrate structural dynamics with geometry, aerodynamics andcontrol inputs.

    Aim is to estimate critical traits like trim, air loads, structural loads,

    blade response, vibration, noise, stability and performance in aniterative fashion.

    Palash Jain (Supervisor: Dr. Abhishek) Geometrically Exact Beam Theory July 30th , 2014 43 / 43