gam gear improve performance, reduce components presentation 2008

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GAMHOW GAM Gearbox and Coupling Solutions Can Improve Performance While Reducing Extra Component

Costs

ELECTROMATEToll Free Phone (877) SERVO98

Toll Free Fax (877) SERV099www.electromate.com

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GAM 2006



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How can GAM help you to eliminate the number of

components in your drive system design?



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With Engineered Solutions

EPL-H

RPL-H

JPG-KB

JPG-KE

LinearMount Gearbox

I.M.P.A.C.T. Series

DS-WBELECTROMATE

Toll Free Phone (877) SERVO98Toll Free Fax (877) SERV099

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Flexible Operations & Processes

GAM Can, Just Ask!

• Special products only found at GAM• In house design engineering• Specials and Custom requirements welcome• Processes & machines that allow for small batches,

quickly and at a value• Value added manufacturing and assembly available



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Dyna Series Output OptionsDS-W DS-T

DS-H DS-FELECTROMATE


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Before After

The bearing support, coupling, and gearbox mounting system were eliminated.

Dyna Series Application



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Dyna Series Features

Dyna Series

• Up to 15:1 in a single stage (100:1 in two stages)

• Fewer components to wear• Rated for 30,000 hours of life• High Torques• High Speeds• High Efficiencies• Standard backlash < 4 arcmin

Reduced backlash < 2 arcmin Extreme backlash < 1 arcmin (DSX version) ELECTROMATE


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Dyna Series Features

Tapered Roller Bearings

Bellows Coupling on the Input

High Quality Synthetic Oil

High Precision Ground Gears (DSX Version)Hypoid Gearing

(15:1 in a single stage)

Up to 100:1 in 2 Stages using

Planetary Input



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JPG Series Output OptionsJPG-W JPG-FB

JPG-KB JPG-KE

JPG-FB



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JPG with Output Coupling FeaturesIntegrated Output

Coupling



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JPG Series Summary

• JPG - I.M.P.A.C.T.TM Series Planetary Gearbox• 5 Output Types:

– Shaft– Coupling (bellows or elastomer) with housing– Coupling (bellows or elastomer) without housing

• 5 Sizes- 50, 90, 200, 400, 600 (frame size 70mm to 180mm)

• Ratios from 3:1 to 100:1



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Integrated Output Coupling

+ +

The New Solution • One vendor translates to a lower total cost and less hassle

• Reduces design and installation times• Shorter overall length• Increase in stiffness• Potential of reduced cycle times and

increase in position accuracy

Vendor #1 Vendor #2 In-house mfg or Vendor #3

The Old Solution



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Linear Mount Series

EPL-H RPL-H LSK

Highest

Range

High

Prec.



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Hollow Output Advantages

Without EPL-H With EPL-H

The Coupling, Housing, and adapters are eliminated.ELECTROMATE


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EPL-Features

Heavy Duty Bearings Dual bearings on all sizes except 064

Honed Gears with large face width

Lubricated for life Highest

Range

High

Prec.

All adapters included to mount to motor and slide



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EPL-H/RPL-H Summary

• Comes ready to mount to the motor and linear slide

• Quick and easy to install• Eliminates numerous mounting

components• 3 sizes available• Ratios from 3:1 to 1000:1



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20ELECTROMATE


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FP-Series Features

Ring Gear cut into the housing

Compact Design

Flange output for high torsional stiffness

Planetary gearing Highest

Range

High

Prec.



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SPL-Series Summary

• 4 Sizes available• Compact design• High torsional stiffness• Ratios 5 & 10:1

(Ratios up to 100:1 in 2007)• Allows for various unique system

designs

Highest

Range

High

Prec.



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FP Advantages

Bolt Directly to Pulleys or Pinion



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FP Advantages



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FP Advantages



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Product Range ChartHighest Precision Class High Precision Class Precision Class

1-4 arcmin 5-8 arcmin 5-8 arcmin 7-10 arcmin <10 arcmin <15 arcmin1 stage 2 stage 1 stage 2 stage 1 stage 2 stage

In-line

Shaft output Face

EPL-WEPL-X (NEMA output face)

SS (Stainless Steel gearbox)UPL (NEMA input and output)

JPG-W SPLIn-line

Right Angle

In-line

Shaft output Face

Hollow Output FaceEPL-H

PL-W

PL-T

EPL-WEPL-X (NEMA output face)

SS (Stainless Steel gearbox)UPL (NEMA input and output)

JPG-W SPL

DS-W

DS-T

DL

HPS-W

HPS-T

JPG-K

JPG-FIn-line

In-line

Right AngleHollow Output Face

Flange Output Face

EPL-H

RPL-H

PL-H DS-H HPS-H

JPG-K

JPG-F

FP

Right Angle

In-line

Flange Output Face

DS-F

FP



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Highest Precision Class

JPG Series Dyna Series

Highest

Range

High

Prec.



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JPG Features

Dual Tapered Roller Bearings


Ring Gear Machined into the Housing


Planetary Gearing

High Precision Ground Gears



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Dyna Series Summary• DS – Dyna Series right angle gearboxes• DSX – Dyna Series Extreme Performance

– High precision ground gears– Backlash < 1 arcmin– High angular accuracy– Low noise

• 4 Output Options• 8 Frame Sizes- 55mm to 190mm• Ratios from 3:1 to 100:1 standard

(Higher ratios available upon request)



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High Precision Class (5-8 arcmin)

High Precision C

lass

Shaft Output Hollow Output

Flange Output

In- line

Right Angle

DL HPS

SPL

HPS-H

FP



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SPL Features


Ring Gear Machined into the Housing


Planetary Gearing

High Precision Ground Gears

Highest

Range

High

Prec.



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SPL Series Summary

• Low Backlash planetary gearbox• 4 Sizes available• Drop-in for many other precision

planetary gearboxes• Ratios from 4:1 to 100:1

Highest

Range

High

Prec.



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DL Output Options

DL-DW Drop-in for our highest precision Dyna-Series

DL-PW Drop-in for many

planetary gearboxesHighest

Range

High

Prec.



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DL Features

Hypoid Gearing (15:1 in a single stage)






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DL Series Summary

• Advantages of a precision right angle at the price of an in-line!

• Drop-in for either the GAM Dyna Series • Drop-in for many in-line planetary boxes• 3 Sizes available• Ratios 5:1 to 150:1

Highest

Range

High

Prec.



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HPS/HPX Output Options

HPS-H

HPS-W

HPS-T

HPS-RHighest

Range

High

Prec.



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HPS/HPX FeaturesHigh Precision

spiral bevel gearsSpheroidal graphite iron

housing for highest rigidity available




Highest

Range

High

Prec.



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HPS/HPX Summary

• Highest quality spiral bevel gearbox on the market

• HPX option for extremely high output torque • Highest efficiency >98%• Ratios from 1:1 to 5:1• All versions available with a motor mount

Highest

Range

High

Prec.



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SSP

Precision Class

Shaft Output Hollow Output

In- line

Right Angle

Precision Class (10 arcmin)

EPL-W

EPL-X UPL

EPL-H

PL-T PL-W PL-H RPL-H



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EPL Series

EPL-X EPL-W

New improved NEMA version gives a higher output torque!



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EPL-Features

Heavy Duty Bearings 20,000 Hrs at rated torque & speed

Light weight construction

Honed Gears with large face width

Lubricated for life Highest

Range

High

Prec.



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EPL Series Summary

• Available in metric, NEMA, or hollow output face

• Performance vs. price makes this the best value in the industry

• Highly customizable• 5 sizes available

– Metric= 050, 064, 084, 118, 150– NEMA=17, 23, 34, 42, 56

• Ratios 3:1 to 1000:1Highest

Range

High

Prec.

NEW 50mm size!



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Stainless Steel Series FeaturesStainless Steel externals

Viton Seals

• 3 Sizes Available• Food grade grease• Perfect for medical or

food grade applications

Highest

Range

High

Prec.

Threaded plug



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UPL-Features

Quick mounting to NEMA motors

Low Backlash honed gears

Durable 10,000 hr bearings

NEMA output face

Highest

Range

High

Prec.



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UPL Series Summary

• Performance of a planetary at the price of a spur gearbox

• 3 Sizes available NEMA23, 34, 42• Ready to mount to NEMA motors

eg, UPL23 mounts to NEMA23 motor

• Ratios 5:1 to 100:1



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PL Series Output Options

PL-HPL-T

PL-W ELECTROMATEToll Free Phone (877) SERVO98


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PL Features

Highest

Range

High

Prec.

Universal mounting by T-grooves and basic elements for assembly

Robust spiral bevel gears

Taper roller bearings

Maintenance free lubricated for life

Available with or without a motor mount kitELECTROMATE


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PL Series Summary

• Robust, reliable and maintenance free • Ratios 1:1 and 2:1 in a single stage• High ratios available with a planetary

gearbox input• 4 gearbox sizes available from 10 Nm to

80 Nm • Universal adaptation by T-grooves and

basic elements for assembly



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Product Offering - Couplings• Features

– Brass Wire Press Fit Connection– EASY-Clamp System

• Couplings– Bellows Couplings– Elastomer Couplings– Specialty Couplings– Drive-Shaft Couplings

• Safety Couplings– Direct-Drive Safety Couplings– Indirect-Drive Safety Couplings



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Brass Wire Press-Fit Connection

Advantages:- Zero backlash connection between the aluminum hubs and multi-layered bellows

- Can withstand harsh environments where glued connections cannot – for example, -50°C to 300°C temperature range and where chemicals are present

- With a nickel wire press-fit and stainless steel hubs, the couplings can be used in a vacuum or food-grade environment

Features: Press-Fit Connection



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EASY-Clamp System

Advantages:• Quicker and easier installation

• No additional tools needed for installation

• The newest and best engineered technology for mounting couplings

• Eliminates possibility of damaging coupling during installation or de-installation

• Tolerance differences between shaft and coupling will be compensated

Features: EASY Clamp System



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By loosening the socket head cap screw against the pin, the clamping hub is easily expanded for assembly or dis-assembly.

Available on KM and KP Series Sizes 20 and up

Features: EASY Clamp System



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KM Series (most sizes stocked)KP SeriesKLC Series (all sizes stocked)KHS SeriesKSD SeriesKR SeriesKG Series (available in all stainless steelKSS Series & KXL Series (not shown)

Torque ranges from 3.5 lb-in to 354,000 lb-in (Sizes relate to rated torque in Nm)KLC KHS

KSDKM

Bellows Couplings

KRKP

KG ELECTROMATEToll Free Phone (877) SERVO98


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EKM Series (most sizes stocked)ESM SeriesESM-A Series

Torque ranges vary from 71 lb-in to 6195 lb-in

(Sizes relate to rated torque in Nm)

EKM

ESM

Elastomer Couplings



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– KPP Series– KPS Series– EKS Series

KPP KPS EKS

Specialty Couplings



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– WD Series– EKZ Series– KLH Series

WD EKZ KLH

Drive-Shaft Couplings



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SKB-KP SeriesSKB-KS SeriesSKB-EK SeriesSKB-ES Series

SBE

Safety Couplings: Direct Drive

SKB-KS

SKB-KP

SKB-EK SKB-ESELECTROMATE


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SKB SeriesSKG SeriesECH SeriesSKX-L Series

SKG

Safety Couplings: Indirect Drive

SKX-L

SKB

ECHELECTROMATE


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gam gear improve performance, reduce components presentation 2008

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