fundamentals of intelligent compaction

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FHWA Intelligent Compaction National Workshop May 3, 2012 Minneapolis, MN Session No. 3 Fundamentals of Intelligent Compaction By George Chang Transtec Group

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It describes the fundamentals of intelligent compaction, including equipment, measurement system, software, and etc.

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Page 1: Fundamentals of Intelligent Compaction

FHWA Intelligent Compaction National Workshop

May 3, 2012 Minneapolis, MN

Session No. 3 Fundamentals of

Intelligent Compaction

By George Chang Transtec Group

Page 2: Fundamentals of Intelligent Compaction

Outlines

• IC Definition • IC Roller Systems • Correlation Tests • GPS • IC Data Maps

Page 3: Fundamentals of Intelligent Compaction

Intelligent Compaction

Continuous Measurement System

Global Positioning

System (GPS)

Onboard Report System

Courtesy of Bomag

Page 4: Fundamentals of Intelligent Compaction

Single Drum IC Rollers

Bomag

Caterpillar Ammann-Case

Dynapac Sakai

HAMM-Wirtgen

Page 5: Fundamentals of Intelligent Compaction

Retrofit Single Drum IC Roller Volvo with Trimble Retrofit

Page 6: Fundamentals of Intelligent Compaction

Double Drum IC Rollers Bomag

Caterpillar Sakai

HAMM-Wirtgen

Page 7: Fundamentals of Intelligent Compaction

Retrofit Double Drum IC Roller Conventional Roller with Trimble Retrofit

Printer

Control Box GNSS Receiver

Temperature Sensor

Temperature Sensor

Courtesy of Trimble

Page 8: Fundamentals of Intelligent Compaction

Caterpillar Soils IC System GPS

Receiver Radio

Slope Sensor Accelerometer

Controllers

Display

Courtesy of Caterpillar

Page 9: Fundamentals of Intelligent Compaction

Sakai Double Drum IC System

Temperature Sensor

GPS Radio/Receiver

Control Panel

Accelerometer CIS Display

Page 10: Fundamentals of Intelligent Compaction

HAMM Double Drum IC System

Accelerometer

GPS Receiver

HCQ GPS Navigator

Temperature Sensors Control Panel

Page 11: Fundamentals of Intelligent Compaction

Caterpillar CMV, MDP

Dynapac CMV

Bomag EVIB

Sakai CCV

Ammann kb

Roller Measurement Values

HAMM/Wirtgen HMV

Page 12: Fundamentals of Intelligent Compaction

Compaction Meter Value CMV

modified from Thurner and Sandström 1980

Ω

Ω⋅=AA

C CMV 2

Page 13: Fundamentals of Intelligent Compaction

Compaction Control Value CCV

Courtesy of Sakai

Page 14: Fundamentals of Intelligent Compaction

Roller Integrated Stiffness Kb

zd

csks

mf

ksuspcsusp

fe(t)

zf

Equivalent frame weight

Suspension stiffnessand damping

Drum weightand dynamicforce generated

Soil stiffnessand damping

md

Fs

Courtesy of Ammann

Page 15: Fundamentals of Intelligent Compaction

Vibration Modulus Evib

Courtesy of Bomag

Page 16: Fundamentals of Intelligent Compaction

De-Coupled - Layer Moduli

Courtesy of Bomag

Page 17: Fundamentals of Intelligent Compaction

Machine Drive Power MDP

)MDP(37.1150MDP80 −=

)MDP(75.2150MDP40 −=

Scaled Values

Page 18: Fundamentals of Intelligent Compaction

Ammann Auto-Feedback

Courtesy of Ammann

Page 19: Fundamentals of Intelligent Compaction

Bomag Auto-Feedback

Courtesy of Bomag

Page 20: Fundamentals of Intelligent Compaction

Correlation with In-Situ Testing

Courtesy of David White

Page 21: Fundamentals of Intelligent Compaction

In-Situ Tests for Soils/Subbase LWD

FWD

DCP NDG

PLT DSPA BCD

Page 22: Fundamentals of Intelligent Compaction

Soils Density vs. Modulus

Courtesy of Prof. Briaud

Page 23: Fundamentals of Intelligent Compaction

In-Situ Tests for HMA NG

PSPA

NNG

LWD-a

Page 24: Fundamentals of Intelligent Compaction

100 % Coverage

1 / 1,000,000

Courtesy of Trimble/Caterpillar

Sampling Coverage

Page 25: Fundamentals of Intelligent Compaction

ICMV vs LWD Sakai CCV

LWD

Page 26: Fundamentals of Intelligent Compaction

GPS Measurements

GPS location: 37o 23.323’ N

122o 02.162’ W

Space Segment

Control Segment

User Segment Courtesy of Trimble

Page 27: Fundamentals of Intelligent Compaction

GPS Precisions • Autonomous:10 -15m • DGPS: 0.5 - 5m • Float : 1 m • Fixed :1-3 cm

Courtesy of Trimble

Not to scale

Page 28: Fundamentals of Intelligent Compaction

GPS Accuracy for IC

Unspecified Source

1 2 3 4

IC Pass

Counts

Poor GPS Good GPS

Page 29: Fundamentals of Intelligent Compaction

GPS Planning - DOP

Courtesy of Trimble

Page 30: Fundamentals of Intelligent Compaction

GPS Plane Projection

• From Curved Earth Surface to Flat Maps

Longitude Latitudes

Easting Northing Elevation

Courtesy of Franson/CoordTrans

Page 31: Fundamentals of Intelligent Compaction

US UTM Zones

Page 32: Fundamentals of Intelligent Compaction

State Plane Coordinate System

Courtesy of PennState U.

Page 33: Fundamentals of Intelligent Compaction

RTK GPS

Connected by Radio Link

GPS Base Station GPS Rover

Roller GPS Radio/Receiver

Page 34: Fundamentals of Intelligent Compaction

Virtual Base Station System

OmniSTAR HP Subscription

Page 35: Fundamentals of Intelligent Compaction

GPS Onsite Verification

Page 36: Fundamentals of Intelligent Compaction

GPS Rovers for Point Tests

TopCon OmniSTAR Trimble

Page 37: Fundamentals of Intelligent Compaction

Point Tests and IC Data

Page 38: Fundamentals of Intelligent Compaction

Caterpillar Soils IC System

Courtesy of Caterpillar

Page 39: Fundamentals of Intelligent Compaction

HAMM Asphalt HCQ System

Courtesy of HAMM/Wirtgen

Page 40: Fundamentals of Intelligent Compaction

For More Info on IC…

IntelligentCompaction.com

[email protected]

Website

Email

(512) 451-6233 Phone