fullerton aluminum flyer

Fullerton Advanced Solutions Team

“Our People Make The Di�erence”

Tool Company Inc.Tool Company Inc.

121 Perry St. Saginaw, MI 48602Telephone: 800.248.8315 • 989.799.4550 • Fax: 989.792.3335

www.fullertontool.com • [email protected]

Fullerton Tool’s F.A.S.T. concept applies both Internally and Externally. Internally dedicated to lean principles and continuous improvement. Externally dedicated to listening to and responding to our customers. The fingerprint in the logo represents our dedication to each customer, each order and each tool.

Copyright Fullerton Tool Company 2012 PD11-134 2011/12/21

Innovate or Evaporate

ALUMA TOOL GUIDE

Advanced Performance Cutting Tools

Innovations | Solutions | Savings

A generation ahead of all other aluminum cutters

Call today for a Guaranteed Performance Test.

800.248.8315

• Save time and money by roughing and finishing aluminum and other non-ferrous material with one tool

• 3 flutes 37.5° helix specially designed for fast material removal and multi-purpose machining • Advanced flute shape and relief construction generates superior wall finishes • Unique wiper flat geometry produces excellent part floor finishes • Sinuous end gash ideal for aggressive plunging and ramping speeds • Available with various corner radii in stock • Stocked with Fulcoat 5 as a standard (Advanced ZrN Coating) • Also available with Fulcoat 19 upon request (Advanced TiB2 Coating) • Special variations available in 2 weeks uncoated

• Regrinds and recoats available on request

Fullerton Tool is a unique company with diverse products and services, big enough to support any customer’s demands, small enough to make it happen F.A.S.T.

“The AlumaMill G3 is a real work horse. On our latest bow, the Z7, we were able to eliminate tools and cut cycle time while increasing reliability and quality.”

- Luke Schwarz, CNC Programmer, Mathews Inc.

Tolerance: Cutting Dia. +.0/-.0005 Shank Diameter h6

3833 FC53833

ngth ED

1/8” 1/2” 1/8” 2” 27000 27010 1/8” 3/4” 1/8” 2” 27100 27065 3/16” 3/8” 3/16” 2” 27101 27066 3/16” 5/8” 3/16” 2” 27001 27011 1/4” 1/2” 1/4” 2-1/2” 27102 27067 1/4” 3/4” 1/4” 2-1/2” 27103 27068 1/4” 1” 1/4” 2-1/2” 27002 27012 1/4” 1-1/4” 1/4” 3” 27104 27069 5/16” 13/16” 5/16” 2-1/2” 27106 27071 5/16” 1” 5/16” 2-1/2” 27003 27013 5/16” 1-1/4” 5/16” 3” 27107 27072 3/8” 1” 3/8” 2-1/2” 27004 27014 3/8” 1” 3/8” 3” 27088 27089 7/16” 1” 7/16” 2-3/4” 27005 27015 1/2” 1” 1/2” 3” 27109 27074 1/2” 1-1/4” 1/2” 3” 27006 27016 5/8” 1-1/4” 5/8” 3-1/2” 27112 27077 5/8” 1-5/8” 5/8” 3-1/2” 27007 27017 3/4” 1-3/4” 3/4” 4” 27008 27018 1” 1-3/4” 1” 4” 27009 27019

Square End Stub Length

3873 FC53873

ngth ED

1/8” 1/4” 1/8” 1-1/2” 27045 27055 3/16” 5/16” 3/16” 2” 27046 27056 1/4” 1/2” 1/4” 2” 27047 27057 5/16” 1/2” 5/16” 2” 27048 27058 5/16” 7/16” 5/16” 2-1/2” 27105 27070 3/8” 1/2” 3/8” 2-1/2” 27049 27059 7/16” 9/16” 7/16” 2-3/4” 27050 27060 1/2” 5/8” 1/2” 3” 27108 27073 1/2” 3/4” 1/2” 3” 27051 27061 5/8” 3/4” 5/8” 3-1/2” 27111 27076 3/4” 1” 3/4” 4” 27053 27063 1” 1-1/4” 1” 4” 27054 27064

Square End Standard Length

A generation ahead of all other aluminum cutters

800.248.8315

• Save time and money by roughing and finishing aluminum and other non-ferrous material with one tool

• 3 flutes 37.5° helix specially designed for fast material removal and multi-purpose machining • Advanced flute shape and relief construction generates superior wall finishes • Unique wiper flat geometry produces excellent part floor finishes • Sinuous end gash ideal for aggressive plunging and ramping speeds • Available with various corner radii in stock • Stocked with Fulcoat 5 as a standard (Advanced ZrN Coating) • Also available with Fulcoat 19 upon request (Advanced TiB2 Coating) • Special variations available in 2 weeks uncoated

• Regrinds and recoats available on request

“The AlumaMill G3 is a real work horse. On our latest bow, the Z7, we were able to eliminate tools and cut cycle time while increasing reliability and quality.”

- Luke Schwarz, CNC Programmer, Mathews Inc.

3833 FC53833

ngth ED

1/8” 1/2” 1/8” 2” 27000 27010 1/8” 3/4” 1/8” 2” 27100 27065 3/16” 3/8” 3/16” 2” 27101 27066 3/16” 5/8” 3/16” 2” 27001 27011 1/4” 1/2” 1/4” 2-1/2” 27102 27067 1/4” 3/4” 1/4” 2-1/2” 27103 27068 1/4” 1” 1/4” 2-1/2” 27002 27012 1/4” 1-1/4” 1/4” 3” 27104 27069 5/16” 13/16” 5/16” 2-1/2” 27106 27071 5/16” 1” 5/16” 2-1/2” 27003 27013 5/16” 1-1/4” 5/16” 3” 27107 27072 3/8” 1” 3/8” 2-1/2” 27004 27014 3/8” 1” 3/8” 3” 27088 27089 7/16” 1” 7/16” 2-3/4” 27005 27015 1/2” 1” 1/2” 3” 27109 27074 1/2” 1-1/4” 1/2” 3” 27006 27016 5/8” 1-1/4” 5/8” 3-1/2” 27112 27077 5/8” 1-5/8” 5/8” 3-1/2” 27007 27017 3/4” 1-3/4” 3/4” 4” 27008 27018 1” 1-3/4” 1” 4” 27009 27019

Square End Stub Length

3873 FC53873

ngth ED

1/8” 1/4” 1/8” 1-1/2” 27045 27055 3/16” 5/16” 3/16” 2” 27046 27056 1/4” 1/2” 1/4” 2” 27047 27057 5/16” 1/2” 5/16” 2” 27048 27058 5/16” 7/16” 5/16” 2-1/2” 27105 27070 3/8” 1/2” 3/8” 2-1/2” 27049 27059 7/16” 9/16” 7/16” 2-3/4” 27050 27060 1/2” 5/8” 1/2” 3” 27108 27073 1/2” 3/4” 1/2” 3” 27051 27061 5/8” 3/4” 5/8” 3-1/2” 27111 27076 3/4” 1” 3/4” 4” 27053 27063 1” 1-1/4” 1” 4” 27054 27064

Square End Standard Length

Square End Extra Long Length

3833XL FC53833XL

ngth ED

1/4” 2” 1/4” 4” 27020 27033 5/16” 1-1/4” 5/16” 4” 27021 27034 3/8” 2” 3/8” 4” 27022 27035 7/16” 2” 7/16” 4” 27023 27036 1/2” 2” 1/2” 4” 27024 27037 1/2” 2-1/2” 1/2” 5” 27110 27075 1/2” 3-1/4” 1/2” 6” 27025 27038 5/8” 2-1/2” 5/8” 5” 27026 27039 5/8” 3-1/4” 5/8” 6” 27027 27040 3/4” 2-1/2” 3/4” 5” 27028 27041 3/4” 3-1/4” 3/4” 6” 27029 27042 1” 2-1/2” 1” 5” 27030 27043 1” 3-1/4” 1” 6” 27031 27044 1” 4-1/8” 1” 7” 27113 -

Ball Nose Standard Length

Ball Nose Stub Length

3833B FC53833B

ngth ED

1/8” 1/2” 1/8” 2” 27158 27159 1/8” 3/4” 1/8” 2” 27162 27163 * 3/16” 3/8” 3/16” 2” 27187 27188 * 3/16” 5/8” 3/16” 2” 27193 27194 1/4” 1/2” 1/4” 2-1/2” 27243 27244 * 1/4” 3/4” 1/4” 2-1/2” 27249 27250 1/4” 1” 1/4” 2-1/2” 27255 27256 1/4” 1-1/4” 1/4” 3” 27261 27262 * 5/16” 13/16” 5/16” 2-1/2” 27299 27300 * 5/16” 1” 5/16” 2-1/2” 27305 27306 * 5/16” 1-1/4” 5/16” 3” 27311 27312 * 3/8” 1” 3/8” 2-1/2” 27359 27360 3/8” 1” 3/8” 3” 27367 27368 7/16” 1” 7/16” 2-3/4” 27425 27426 * 1/2” 1” 1/2” 3” 27529 27530 1/2” 1-1/4” 1/2” 3” 27537 27538 5/8” 1-1/4” 5/8” 3-1/2” 27621 27622 5/8” 1-5/8” 5/8” 3-1/2” 37631 37632 * 3/4” 1-3/4” 3/4” 4” 27737 27738 1” 1-3/4” 1” 4” 27895 27896 *

3873B FC53873B

ngth ED

1/8” 1/4” 1/8” 1-1/2” 27154 27155 * 1/4” 1/2” 1/4” 2” 27237 27183 5/16” 7/16” 5/16” 2-1/2” 27287 27238 * 5/16” 1/2” 5/16” 2-1/2” 27293 27288 * 3/8” 1/2” 3/8” 2-1/2” 27351 27294 7/16” 9/16” 7/16” 2-3/4” 27417 27352 * 1/2” 5/8” 1/2” 3” 27479 27418 1/2” 3/4” 1/2” 3” 27517 27480 * 5/8” 3/4” 5/8” 3-1/2” 27617 27518 * 3/4” 1” 3/4” 4” 27707 27618 * 1” 1-1/4” 1” 4” 27859 27708 * 3/16” 5/16” 3/16” 2” 27182 27860 *

3833XLB FC53833XLB

ngth ED

1/4” 2” 1/4” 4” 27267 27268 * 5/16” 1-1/4” 5/16” 4” 27317 27318 * 3/8” 2” 3/8” 4” 27375 27376 7/16” 2” 7/16” 4” 27433 27434 * 1/2” 2” 1/2” 4” 27549 27550 1/2” 2-1/2” 1/2” 5” 27561 27562 * 1/2” 3-1/4” 1/2” 6” 27573 27574 * 5/8” 2-1/2” 5/8” 5” 27641 27642 * 5/8” 3-1/4” 5/8” 6” 27651 27652 * 3/4” 2-1/2” 3/4” 5” 27747 27748 3/4” 3-1/4” 3/4” 6” 27757 27758 * 1” 2-1/2” 1” 5” 27905 27906 * 1” 3-1/4” 1” 6” 27915 27916 * 1” 4-1/8” 1” 7” 27926 27927 *

Corner Radius Standard Length

1/2” 1-1/4” 1/2” 3” 0.030” 27120 1/2” 1-1/4” 1/2” 3” 0.060” 27121 5/8” 1-1/4” 5/8” 3-1/2” 0.030” 27122 5/8” 1-1/4” 5/8” 3-1/2” 0.060” 27123 5/8” 1-1/4” 5/8” 3-1/2” 0.120” 27124 3/4” 1-3/4” 3/4” 4” 0.030” 27125 3/4” 1-3/4” 3/4” 4” 0.060” 27126 3/4” 1-3/4” 3/4” 4” 0.120” 27127

Ball Nose Extra Long Length

* Not part of initial stocking plan. Made upon request/ stocked thereafter. Delivered uncoated in 1 week, add coating lead time for appropriate coating.

Square End Extra Long Length

3833XL FC53833XL

ngth ED

1/4” 2” 1/4” 4” 27020 27033 5/16” 1-1/4” 5/16” 4” 27021 27034 3/8” 2” 3/8” 4” 27022 27035 7/16” 2” 7/16” 4” 27023 27036 1/2” 2” 1/2” 4” 27024 27037 1/2” 2-1/2” 1/2” 5” 27110 27075 1/2” 3-1/4” 1/2” 6” 27025 27038 5/8” 2-1/2” 5/8” 5” 27026 27039 5/8” 3-1/4” 5/8” 6” 27027 27040 3/4” 2-1/2” 3/4” 5” 27028 27041 3/4” 3-1/4” 3/4” 6” 27029 27042 1” 2-1/2” 1” 5” 27030 27043 1” 3-1/4” 1” 6” 27031 27044 1” 4-1/8” 1” 7” 27113 -

Ball Nose Standard Length

Ball Nose Stub Length

3833B FC53833B

ngth ED

1/8” 1/2” 1/8” 2” 27158 27159 1/8” 3/4” 1/8” 2” 27162 27163 * 3/16” 3/8” 3/16” 2” 27187 27188 * 3/16” 5/8” 3/16” 2” 27193 27194 1/4” 1/2” 1/4” 2-1/2” 27243 27244 * 1/4” 3/4” 1/4” 2-1/2” 27249 27250 1/4” 1” 1/4” 2-1/2” 27255 27256 1/4” 1-1/4” 1/4” 3” 27261 27262 * 5/16” 13/16” 5/16” 2-1/2” 27299 27300 * 5/16” 1” 5/16” 2-1/2” 27305 27306 * 5/16” 1-1/4” 5/16” 3” 27311 27312 * 3/8” 1” 3/8” 2-1/2” 27359 27360 3/8” 1” 3/8” 3” 27367 27368 7/16” 1” 7/16” 2-3/4” 27425 27426 * 1/2” 1” 1/2” 3” 27529 27530 1/2” 1-1/4” 1/2” 3” 27537 27538 5/8” 1-1/4” 5/8” 3-1/2” 27621 27622 5/8” 1-5/8” 5/8” 3-1/2” 37631 37632 * 3/4” 1-3/4” 3/4” 4” 27737 27738 1” 1-3/4” 1” 4” 27895 27896 *

3873B FC53873B

ngth ED

1/8” 1/4” 1/8” 1-1/2” 27154 27155 * 1/4” 1/2” 1/4” 2” 27237 27183 5/16” 7/16” 5/16” 2-1/2” 27287 27238 * 5/16” 1/2” 5/16” 2-1/2” 27293 27288 * 3/8” 1/2” 3/8” 2-1/2” 27351 27294 7/16” 9/16” 7/16” 2-3/4” 27417 27352 * 1/2” 5/8” 1/2” 3” 27479 27418 1/2” 3/4” 1/2” 3” 27517 27480 * 5/8” 3/4” 5/8” 3-1/2” 27617 27518 * 3/4” 1” 3/4” 4” 27707 27618 * 1” 1-1/4” 1” 4” 27859 27708 * 3/16” 5/16” 3/16” 2” 27182 27860 *

3833XLB FC53833XLB

ngth ED

r 1/4” 2” 1/4” 4” 27267 27268 * 5/16” 1-1/4” 5/16” 4” 27317 27318 * 3/8” 2” 3/8” 4” 27375 27376 7/16” 2” 7/16” 4” 27433 27434 * 1/2” 2” 1/2” 4” 27549 27550 1/2” 2-1/2” 1/2” 5” 27561 27562 * 1/2” 3-1/4” 1/2” 6” 27573 27574 * 5/8” 2-1/2” 5/8” 5” 27641 27642 * 5/8” 3-1/4” 5/8” 6” 27651 27652 * 3/4” 2-1/2” 3/4” 5” 27747 27748 3/4” 3-1/4” 3/4” 6” 27757 27758 * 1” 2-1/2” 1” 5” 27905 27906 * 1” 3-1/4” 1” 6” 27915 27916 * 1” 4-1/8” 1” 7” 27926 27927 *

Corner Radius Standard Length

1/2” 1-1/4” 1/2” 3” 0.030” 27120 1/2” 1-1/4” 1/2” 3” 0.060” 27121 5/8” 1-1/4” 5/8” 3-1/2” 0.030” 27122 5/8” 1-1/4” 5/8” 3-1/2” 0.060” 27123 5/8” 1-1/4” 5/8” 3-1/2” 0.120” 27124 3/4” 1-3/4” 3/4” 4” 0.030” 27125 3/4” 1-3/4” 3/4” 4” 0.060” 27126 3/4” 1-3/4” 3/4” 4” 0.120” 27127

Ball Nose Extra Long Length

Square End Long Reach

3833LR

1/2” 5/8” 1/2” 4” 2-1/4” .480” 27130 1/2” 5/8” 1/2” 6” 3-3/8” .480” 27131 3/4” 1” 3/4” 6” 2-1/4” .720” 27132 3/4” 1” 3/4” 6” 3-3/8” .720” 27133 1” 1-1/4” 1” 6” 3-3/8” .970” 27134 1” 1-1/4” 1” 7” 4-3/8” .970” 27135

Corner Radius Stub LengthMetric Square End

Stub Length

Metric Square End Extra Long Length

Corner Radius Extra Long Length

3873R FC5

1/8” 1/4” 1/8” 1-1/2” .015” 27153 1/4” 1/2” 1/4” 2” .015” 27234 1/2” 5/8” 1/2” 3” .015” 27470

3833XLR FC5

1/2” 2” 1/2” 4” .030” 27542

9833 FC59833

ngth ED

3.0 12.0 3.0 50.0 93000 93012 4.0 12.0 4.0 50.0 93100 93054 4.0 16.0 4.0 50.0 93001 93013 5.0 20.0 5.0 64.0 93002 93014 6.0 25.0 6.0 64.0 93003 93015 7.0 25.0 7.0 64.0 93004 93016 8.0 25.0 8.0 64.0 93005 93017 10.0 26.0 10.0 64.0 93006 93018 12.0 30.0 12.0 84.0 93007 93019 14.0 30.0 14.0 84.0 93008 93020 16.0 41.0 16.0 89.0 93009 93021 20.0 44.0 20.0 100.0 93010 93022 25.0 45.0 25.0 100.0 93011 93023

Metric Square End Standard Length

9873 FC59873

ngth ED

3.0 6.0 3.0 38.0 27136 27654 4.0 8.0 4.0 50.0 27164 27165 5.0 13.0 5.0 51.0 27195 27196 6.0 13.0 6.0 58.0 93101 93055 8.0 16.0 8.0 64.0 27319 27320 10.0 15.0 10.0 64.0 27377 27378 12.0 20.0 12.0 76.0 27435 27436 16.0 30.0 16.0 89.0 27653 27654

9833XL FC59833XL

ngth ED

6.0 50.0 6.0 100.0 93038 93046 8.0 50.0 8.0 100.0 93039 93047 10.0 50.0 10.0 100.0 93040 93048 12.0 50.0 12.0 100.0 93041 93049 14.0 57.0 14.0 125.0 93042 93050 16.0 63.0 16.0 150.0 93043 93051 20.0 63.0 20.0 150.0 93044 93052 25.0 63.0 25.0 150.0 93045 93053

Metric Ball Nose Standard Length

9833B FC59833B

ngth ED

3.0 12.0 3.0 50.0 27144 27145 3.0 20.0 3.0 50.0 27150 27151 * 4.0 12.0 4.0 50.0 27172 27173 4.0 16.0 4.0 50.0 27176 27177 * 5.0 20.0 5.0 64.0 27207 27208 6.0 25.0 6.0 64.0 27225 27226 7.0 25.0 7.0 64.0 27281 27282 * 8.0 25.0 8.0 64.0 27337 27338 10.0 26.0 10.0 64.0 27401 27402 12.0 30.0 12.0 84.0 27459 27460 14.0 30.0 14.0 84.0 27595 27596 * 16.0 41.0 16.0 89.0 27685 27686 20.0 44.0 20.0 100.0 27791 27792 25.0 45.0 25.0 100.0 27837 27838 *

Square End Long Reach

3833LR

1/2” 5/8” 1/2” 4” 2-1/4” .480” 27130 1/2” 5/8” 1/2” 6” 3-3/8” .480” 27131 3/4” 1” 3/4” 6” 2-1/4” .720” 27132 3/4” 1” 3/4” 6” 3-3/8” .720” 27133 1” 1-1/4” 1” 6” 3-3/8” .970” 27134 1” 1-1/4” 1” 7” 4-3/8” .970” 27135

Corner Radius Stub LengthMetric Square End

Stub Length

Metric Square End Extra Long Length

Corner Radius Extra Long Length

3873R FC5

1/8” 1/4” 1/8” 1-1/2” .015” 27153 1/4” 1/2” 1/4” 2” .015” 27234 1/2” 5/8” 1/2” 3” .015” 27470

3833XLR FC5

1/2” 2” 1/2” 4” .030” 27542

9833 FC59833

ngth ED

3.0 12.0 3.0 50.0 93000 93012 4.0 12.0 4.0 50.0 93100 93054 4.0 16.0 4.0 50.0 93001 93013 5.0 20.0 5.0 64.0 93002 93014 6.0 25.0 6.0 64.0 93003 93015 7.0 25.0 7.0 64.0 93004 93016 8.0 25.0 8.0 64.0 93005 93017 10.0 26.0 10.0 64.0 93006 93018 12.0 30.0 12.0 84.0 93007 93019 14.0 30.0 14.0 84.0 93008 93020 16.0 41.0 16.0 89.0 93009 93021 20.0 44.0 20.0 100.0 93010 93022 25.0 45.0 25.0 100.0 93011 93023

Metric Square End Standard Length

9873 FC59873

ngth ED

3.0 6.0 3.0 38.0 27136 27654 4.0 8.0 4.0 50.0 27164 27165 5.0 13.0 5.0 51.0 27195 27196 6.0 13.0 6.0 58.0 93101 93055 8.0 16.0 8.0 64.0 27319 27320 10.0 15.0 10.0 64.0 27377 27378 12.0 20.0 12.0 76.0 27435 27436 16.0 30.0 16.0 89.0 27653 27654

9833XL FC59833XL

ngth ED

6.0 50.0 6.0 100.0 93038 93046 8.0 50.0 8.0 100.0 93039 93047 10.0 50.0 10.0 100.0 93040 93048 12.0 50.0 12.0 100.0 93041 93049 14.0 57.0 14.0 125.0 93042 93050 16.0 63.0 16.0 150.0 93043 93051 20.0 63.0 20.0 150.0 93044 93052 25.0 63.0 25.0 150.0 93045 93053

Metric Ball Nose Standard Length

9833B FC59833B

ngth ED

3.0 12.0 3.0 50.0 27144 27145 3.0 20.0 3.0 50.0 27150 27151 * 4.0 12.0 4.0 50.0 27172 27173 4.0 16.0 4.0 50.0 27176 27177 * 5.0 20.0 5.0 64.0 27207 27208 6.0 25.0 6.0 64.0 27225 27226 7.0 25.0 7.0 64.0 27281 27282 * 8.0 25.0 8.0 64.0 27337 27338 10.0 26.0 10.0 64.0 27401 27402 12.0 30.0 12.0 84.0 27459 27460 14.0 30.0 14.0 84.0 27595 27596 * 16.0 41.0 16.0 89.0 27685 27686 20.0 44.0 20.0 100.0 27791 27792 25.0 45.0 25.0 100.0 27837 27838 *

Speeds & Feeds

“After switching to the Fullerton AlumaMill G3 we were able to reduce manu-facturing times and machine loads by increasing our speeds while maintaining and improving our overall part quality. This tool really is the next generation in aluminum cutting tools!!”

- Alan Randt, President, Enduro Engineering

SERIES 3833 and 9833ALUMA-MILL G3

Aluminum Alloys, Magnesium Cast Aluminum (Si > 10%) Plastics (contact Fullerton for special considerations)(1500 - 2000) SFM (800 - 1500) SFM (600 - 900) SFM

Side Milling (Profiling) Side Milling (Profiling) Side Milling (Profiling)Rough Finish Heavy Light Finish Rough Finish Heavy Light Finish Rough Finish Heavy Light Finish

Axial Depth (.5 - 1) x D (.2 - .4) x D 1.5 x D (.5 - 1) x D (.2 - .4) x D 1.5 x D (.5 - 1) x D (.2 - .4) x D 1.5 x DRadial Width full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D

1/4 .0020 .0030 .0020 .0040 .0024 .0015 .0020 .0020 .0035 .0020 .0020 .0025 .0020 .0025 .00253/8 .0030 .0040 .0040 .0060 .0045 .0035 .0040 .0045 .0055 .0040 .0025 .0030 .0025 .0030 .00301/2 .0040 .0060 .0050 .0075 .0070 .0050 .0050 .0055 .0065 .0050 .0035 .0040 .0040 .0045 .00453/4 .0070 .0080 .0085 .0110 .0100 .0060 .0085 .0080 .0090 .0070 .0050 .0055 .0055 .0070 .00701 .0080 .0100 .0095 .0120 .0110 .0080 .0100 .0110 .0110 .0090 .0060 .0065 .0060 .0075 .0075

FPT (in/tooth) FPT (in/tooth) FPT (in/tooth)Copper Alloys Brass / Bronze

(800 - 1200) SFM (800 - 1500) SFM D cutter diameter (inches)Side Milling (Profiling) Side Milling (Profiling) T tooth count (flutes)

Rough Finish Heavy Light Finish Rough Finish Heavy Light Finish FPT feed per tooth (in/tooth)Axial Depth (.5 - 1) x D (.2 - .4) x D 1.5 x D (.5 - 1) x D (.2 - .4) x D 1.5 x D SFM surface speed(ft/min) = FPT x T x RPMRadial Width full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D RPM spindle speed (rpm) = (SFM x 3.82) ÷ D

1/4 .0020 .0025 .0020 .0020 .0020 .0040 .0030 .0030 .0035 .0035 IPM feed rate (inch/min) = FPT x T x RPM3/8 .0025 .0030 .0030 .0025 .0025 .0050 .0035 .0040 .0045 .00451/2 .0035 .0040 .0040 .0030 .0030 .0060 .0045 .0045 .0055 .00553/4 .0045 .0055 .0055 .0070 .0070 .0080 .0070 .0060 .0075 .00751 .0100 .0065 .0060 .0050 .0080 .0100 .0085 .0070 .0085 .0085 * Recommendations are intended for starting parameters only.

FPT (in/tooth) FPT (in/tooth)

Aluminum Alloys, Magnesium Cast Aluminum (Si > 10%) Plastics (contact Fullerton for special considerations)(450 - 610) SMPM (245 - 460) SMPM (180 - 275) SMPM

6.0 0.05 0.08 0.05 0.10 0.06 0.04 0.05 0.05 0.09 0.05 0.05 0.06 0.05 0.06 0.0610.0 0.08 0.10 0.10 0.15 0.11 0.09 0.10 0.11 0.14 0.10 0.06 0.08 0.06 0.08 0.0812.0 0.10 0.15 0.13 0.19 0.18 0.13 0.13 0.14 0.17 0.13 0.09 0.10 0.10 0.11 0.1120.0 0.18 0.20 0.22 0.28 0.25 0.15 0.22 0.20 0.23 0.18 0.13 0.14 0.14 0.18 0.1825.0 0.20 0.25 0.24 0.30 0.28 0.20 0.25 0.28 0.28 0.23 0.15 0.17 0.15 0.19 0.19

FPT (mm/tooth) FPT (mm/tooth) FPT (mm/tooth)Copper Alloys Brass / Bronze

(245 - 370) SMPM (245 - 460) SMPM D cutter diameter (mm)Side Milling (Profiling) Side Milling T tooth count (flutes)

Rough Finish Heavy Light Finish Rough Finish Heavy Light Finish FPT feed per tooth (mm/tooth)Axial Depth (.5 - 1) x D (.2 - .4) x D 1.5 x D (.5 - 1) x D (.2 - .4) x D 1.5 x D SMPM surface speed (m/min) = FPT x T x RPMRadial Width full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D RPM spindle speed (rpm) = (SMPM x 3.82) ÷ D

6.0 0.05 0.06 0.05 0.05 0.05 0.10 0.08 0.08 0.09 0.09 MPM feed rate (m/min) = FPT x T x RPM10.0 0.06 0.08 0.08 0.06 0.06 0.13 0.09 0.10 0.11 0.1112.0 0.09 0.10 0.10 0.08 0.08 0.15 0.11 0.11 0.14 0.1420.0 0.11 0.14 0.14 0.18 0.18 0.20 0.18 0.15 0.19 0.1925.0 0.25 0.17 0.15 0.13 0.20 0.25 0.22 0.18 0.22 0.22 * Recommendations are intended for starting parameters only.

FPT (mm/tooth) FPT (mm/tooth)rev. 8-Sep-10 Copyright Fullerton Tool Company 2010

Slotting Slotting

Slotting

Slotting Slotting

!"!#$%&&'#()*#+#(,-./,01#23#+#4567"#$89/%:#577;"45;5<!=#>#?5?;@??;4==7#+#A,B:#?5?;@?";<<<=#

000*CDEE%&)9/)99E*F9G#+#H,E%HICDEE%&)9/)99E*F9G#

AlumaMill G3Metric Ball Nose Stub

Length

9873B FC59873B

ngth ED

3.0 6.0 3.0 38.0 27140 27141 * 4.0 8.0 4.0 50.0 27168 27169 * 5.0 13.0 5.0 51.0 27201 27202 * 6.0 13.0 6.0 58.0 27213 27214 7.0 15.0 7.0 64.0 27275 27276 * 8.0 16.0 8.0 64.0 27325 27326 * 10.0 15.0 10.0 64.0 27385 27386 * 12.0 20.0 12.0 76.0 27443 27444 * 14.0 20.0 14.0 76.0 27583 27584 * 16.0 30.0 16.0 89.0 27661 27662 * 20.0 30.0 20.0 100.0 27767 27768 *

Metric Corner Radius Stub Length

5.0 13.0 5.0 51.0 .50 27197 5.0 13.0 5.0 51.0 .75 27199 10.0 15.0 10.0 64.0 .50 27379 10.0 15.0 10.0 64.0 1.00 27381 10.0 15.0 10.0 64.0 1.50 27383 16.0 30.0 16.0 89.0 .50 27655 16.0 30.0 16.0 89.0 1.00 27657 16.0 30.0 16.0 89.0 1.50 27659

Metric Square End Long Reach

9833LR FC5

6.0 20.0 6.0 100.0 50.0 .2260 93031 8.0 20.0 8.0 100.0 50.0 .3040 93032 10.0 25.0 10.0 100.0 57.0 .3780 93033 12.0 25.0 12.0 100.0 57.0 .4570 93034 16.0 30.0 16.0 150.0 89.0 .6040 93035 20.0 380 20.0 150.0 89.0 .7620 93036 25.0 38.0 25.0 150.0 89.0 .9450 93037

Metric Ball Nose Extra Long Length

9833XLB FC59833XLB

ngth ED

6.0 50.0 6.0 100.0 27231 27232 * 8.0 50.0 8.0 100.0 27343 27344 * 10.0 50.0 10.0 100.0 27409 27410 * 12.0 50.0 12.0 100.0 27467 27468 * 14.0 57.0 14.0 125.0 27607 27608 * 16.0 63.0 16.0 150.0 27697 27698 * 20.0 63.0 20.0 150.0 27803 27804 * 25.0 63.0 25.0 150.0 27849 27850 *

Speeds & Feeds

“After switching to the Fullerton AlumaMill G3 we were able to reduce manu-facturing times and machine loads by increasing our speeds while maintaining and improving our overall part quality. This tool really is the next generation in aluminum cutting tools!!”

- Alan Randt, President, Enduro Engineering

SERIES 3833 and 9833ALUMA-MILL G3

Aluminum Alloys, Magnesium Cast Aluminum (Si > 10%) Plastics (contact Fullerton for special considerations)(1500 - 2000) SFM (800 - 1500) SFM (600 - 900) SFM

1/4 .0020 .0030 .0020 .0040 .0024 .0015 .0020 .0020 .0035 .0020 .0020 .0025 .0020 .0025 .00253/8 .0030 .0040 .0040 .0060 .0045 .0035 .0040 .0045 .0055 .0040 .0025 .0030 .0025 .0030 .00301/2 .0040 .0060 .0050 .0075 .0070 .0050 .0050 .0055 .0065 .0050 .0035 .0040 .0040 .0045 .00453/4 .0070 .0080 .0085 .0110 .0100 .0060 .0085 .0080 .0090 .0070 .0050 .0055 .0055 .0070 .00701 .0080 .0100 .0095 .0120 .0110 .0080 .0100 .0110 .0110 .0090 .0060 .0065 .0060 .0075 .0075

FPT (in/tooth) FPT (in/tooth) FPT (in/tooth)Copper Alloys Brass / Bronze

(800 - 1200) SFM (800 - 1500) SFM D cutter diameter (inches)Side Milling (Profiling) Side Milling (Profiling) T tooth count (flutes)

Rough Finish Heavy Light Finish Rough Finish Heavy Light Finish FPT feed per tooth (in/tooth)Axial Depth (.5 - 1) x D (.2 - .4) x D 1.5 x D (.5 - 1) x D (.2 - .4) x D 1.5 x D SFM surface speed(ft/min) = FPT x T x RPMRadial Width full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D RPM spindle speed (rpm) = (SFM x 3.82) ÷ D

1/4 .0020 .0025 .0020 .0020 .0020 .0040 .0030 .0030 .0035 .0035 IPM feed rate (inch/min) = FPT x T x RPM3/8 .0025 .0030 .0030 .0025 .0025 .0050 .0035 .0040 .0045 .00451/2 .0035 .0040 .0040 .0030 .0030 .0060 .0045 .0045 .0055 .00553/4 .0045 .0055 .0055 .0070 .0070 .0080 .0070 .0060 .0075 .00751 .0100 .0065 .0060 .0050 .0080 .0100 .0085 .0070 .0085 .0085 * Recommendations are intended for starting parameters only.

FPT (in/tooth) FPT (in/tooth)

Aluminum Alloys, Magnesium Cast Aluminum (Si > 10%) Plastics (contact Fullerton for special considerations)(450 - 610) SMPM (245 - 460) SMPM (180 - 275) SMPM

6.0 0.05 0.08 0.05 0.10 0.06 0.04 0.05 0.05 0.09 0.05 0.05 0.06 0.05 0.06 0.0610.0 0.08 0.10 0.10 0.15 0.11 0.09 0.10 0.11 0.14 0.10 0.06 0.08 0.06 0.08 0.0812.0 0.10 0.15 0.13 0.19 0.18 0.13 0.13 0.14 0.17 0.13 0.09 0.10 0.10 0.11 0.1120.0 0.18 0.20 0.22 0.28 0.25 0.15 0.22 0.20 0.23 0.18 0.13 0.14 0.14 0.18 0.1825.0 0.20 0.25 0.24 0.30 0.28 0.20 0.25 0.28 0.28 0.23 0.15 0.17 0.15 0.19 0.19

FPT (mm/tooth) FPT (mm/tooth) FPT (mm/tooth)Copper Alloys Brass / Bronze

(245 - 370) SMPM (245 - 460) SMPM D cutter diameter (mm)Side Milling (Profiling) Side Milling T tooth count (flutes)

Rough Finish Heavy Light Finish Rough Finish Heavy Light Finish FPT feed per tooth (mm/tooth)Axial Depth (.5 - 1) x D (.2 - .4) x D 1.5 x D (.5 - 1) x D (.2 - .4) x D 1.5 x D SMPM surface speed (m/min) = FPT x T x RPMRadial Width full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D full full (.3 - .5) x D (.1 - .2) x D (.03 - .06) x D RPM spindle speed (rpm) = (SMPM x 3.82) ÷ D

6.0 0.05 0.06 0.05 0.05 0.05 0.10 0.08 0.08 0.09 0.09 MPM feed rate (m/min) = FPT x T x RPM10.0 0.06 0.08 0.08 0.06 0.06 0.13 0.09 0.10 0.11 0.1112.0 0.09 0.10 0.10 0.08 0.08 0.15 0.11 0.11 0.14 0.1420.0 0.11 0.14 0.14 0.18 0.18 0.20 0.18 0.15 0.19 0.1925.0 0.25 0.17 0.15 0.13 0.20 0.25 0.22 0.18 0.22 0.22 * Recommendations are intended for starting parameters only.

FPT (mm/tooth) FPT (mm/tooth)rev. 8-Sep-10 Copyright Fullerton Tool Company 2010

Slotting Slotting

Slotting

Slotting Slotting

!"!#$%&&'#()*#+#(,-./,01#23#+#4567"#$89/%:#577;"45;5<!=#>#?5?;@??;4==7#+#A,B:#?5?;@?";<<<=#

000*CDEE%&)9/)99E*F9G#+#H,E%HICDEE%&)9/)99E*F9G#

AlumaMill G3Metric Ball Nose Stub

Length

9873B FC59873B

ngth ED

3.0 6.0 3.0 38.0 27140 27141 * 4.0 8.0 4.0 50.0 27168 27169 * 5.0 13.0 5.0 51.0 27201 27202 * 6.0 13.0 6.0 58.0 27213 27214 7.0 15.0 7.0 64.0 27275 27276 * 8.0 16.0 8.0 64.0 27325 27326 * 10.0 15.0 10.0 64.0 27385 27386 * 12.0 20.0 12.0 76.0 27443 27444 * 14.0 20.0 14.0 76.0 27583 27584 * 16.0 30.0 16.0 89.0 27661 27662 * 20.0 30.0 20.0 100.0 27767 27768 *

Metric Corner Radius Stub Length

5.0 13.0 5.0 51.0 .50 27197 5.0 13.0 5.0 51.0 .75 27199 10.0 15.0 10.0 64.0 .50 27379 10.0 15.0 10.0 64.0 1.00 27381 10.0 15.0 10.0 64.0 1.50 27383 16.0 30.0 16.0 89.0 .50 27655 16.0 30.0 16.0 89.0 1.00 27657 16.0 30.0 16.0 89.0 1.50 27659

Metric Square End Long Reach

9833LR FC5

6.0 20.0 6.0 100.0 50.0 .2260 93031 8.0 20.0 8.0 100.0 50.0 .3040 93032 10.0 25.0 10.0 100.0 57.0 .3780 93033 12.0 25.0 12.0 100.0 57.0 .4570 93034 16.0 30.0 16.0 150.0 89.0 .6040 93035 20.0 380 20.0 150.0 89.0 .7620 93036 25.0 38.0 25.0 150.0 89.0 .9450 93037

Metric Ball Nose Extra Long Length

9833XLB FC59833XLB

ngth ED

6.0 50.0 6.0 100.0 27231 27232 * 8.0 50.0 8.0 100.0 27343 27344 * 10.0 50.0 10.0 100.0 27409 27410 * 12.0 50.0 12.0 100.0 27467 27468 * 14.0 57.0 14.0 125.0 27607 27608 * 16.0 63.0 16.0 150.0 27697 27698 * 20.0 63.0 20.0 150.0 27803 27804 * 25.0 63.0 25.0 150.0 27849 27850 *

Aluminum drilling made easy

800.248.8315

• Save time & money by drilling 50 – 60% faster than standard two flute drills

• Over 50 new sizes added • 3 parabolic flutes designed with thinner OD margins enhances chip flow and reduces drag • Very aggressive rake and flute structure for softer materials • Positive primary only grind on the point making it able to feed as much as 150 IPM plus

• Pronounced curvature grinds on the notch and flute face, making them self-centering and more aggressive in softer material

• Three 30° RH Spiral Flutes

• 130° Special High Performance Point

• For extremely high speed drilling in Aluminum, Ductile Iron, Mild Steel, Titanium and Thermoplastics

“The Fullerton Aluma Drill is the best drill in my tool box for drilling fast precise holes for my 6061 aluminum parts.”

- Steve Slachta General Machine

Tolerance: Cutter Dia. +.0000” -.0005” Shank Dia. h6

Cutter Dia. +0.000 -0.013mmShank Dia. h6

SERIES 1565Three 30° RH Spiral Flutes • 130° Special High Performance Point

For Extremely High Speed Drilling in Aluminum, Ductile Iron, Mild Steel, Titanium and Thermoplastics

.0625” 1/16” .0625” 3/4” 1-1/2” 15424 .0670” 51 .0670” 3/4” 1-1/2” 19000 .0730” 49 .0730” 7/8” 1-3/4” 19001 .0781” 5/64” .0781” 7/8” 1-3/4” 15425 .0787” 2.0 3.0 25.0 50.0 19002 .0820” 45 .0820” 7/8” 1-3/4” 19003 .0890” 43 .0890” 1” 2” 15445 .0906” 2.3 3.0 25.0 50.0 19004 .0938” 3/32” .0938” 1” 2” 15426 .0980” 40 .0980” 1-1/4” 2-1/4” 15600 .1020” 2.6 3.0 32.0 57.0 19005 .1065” 36 .1065” 1-1/4” 2-1/4” 15601 .1094” 7/64” .1094” 1-1/4” 2-1/4” 15427 .1130” 33 .1130” 1-1/4” 2-1/4” 15602 .1142” 2.9 3.0 32.0 57.0 19006 .1181” 3.0 3.0 22.0 38.0 19007 .1181” 3.0 3.0 32.0 57.0 15675 .1250” 1/8” .1250” 7/8” 1-1/2” 19008 .1250” 1/8” .1250” 1-1/4” 2-1/4” 15428 .1285” 30 .1285” 1-3/8” 2-1/2” 15603 .1299” 3.3 6.0 35.0 64.0 15231 .1360” 29 .1360” 1-3/8” 2-1/2” 15604 .1406” 9/64” .1406” 1-3/8” 2-1/2” 15429 .1457” 3.7 6.0 35.0 64.0 19009 .1495” 25 .1495” 1-3/8” 2-1/2” 15605 .1520” 24 .1520” 1-3/8” 2-1/2” 19010 .1562” 5/32” .1562” 1-3/8” 2-1/2” 15430 .1570” 22 .1570” 1-3/8” 2-1/2” 15606 .1574” 4.0 6.0 23.0 50.0 19011 .1574” 4.0 6.0 35.0 64.0 15677 .1590” 21 .1590” 1-3/8” 2-1/2” 19012 .1654” 4.2 6.0 45.0 76.0 15232 .1693” 4.3 6.0 45.0 76.0 19013 .1719” 11/64” .1719” 1-5/8” 2-3/4” 15431 .1730” 17 .1730” 1-5/8” 2-3/4” 19014 .1770” 16 .1770” 1-5/8” 2-3/4” 19015 .1800” 15 .1800” 1-5/8” 2-3/4” 19016 .1811” 4.6 6.0 45.0 76.0 19017 .1875” 3/16” .1875” 1” 2” 19018 .1875” 3/16” .1875” 1-5/8” 2-3/4” 15432 .1960” 9 .1960” 1-3/4” 3” 19019 .1968” 5.0 6.0 45.0 76.0 15683 .1990” 8 .1990” 1-3/4” 3” 19020 .2010” 7 .2010” 1-3/4” 3” 15226 .2031” 13/64” .2031” 1-3/4” 3” 15433 .2047” 5.2 6.0 50.0 82.0 19021 .2130” 3 .2130” 1-3/4” 3” 15607 .2188” 7/32” .2188” 1-3/4” 3” 15434 .2280” 1 .2280” 1-3/4” 3” 19022 .2344” 15/64” .2344” 2” 3-1/4” 15435 .2362” 6.0 6.0 32.0 64.0 19023 .2362” 6.0 6.0 50.0 82.0 15688

1565Frac

Wire an

ngth ED

uivale

Metric

Aluminum drilling made easy

800.248.8315

• Save time & money by drilling 50 – 60% faster than standard two flute drills

• Over 50 new sizes added • 3 parabolic flutes designed with thinner OD margins enhances chip flow and reduces drag • Very aggressive rake and flute structure for softer materials • Positive primary only grind on the point making it able to feed as much as 150 IPM plus

• Pronounced curvature grinds on the notch and flute face, making them self-centering and more aggressive in softer material

• Three 30° RH Spiral Flutes

• 130° Special High Performance Point

• For extremely high speed drilling in Aluminum, Ductile Iron, Mild Steel, Titanium and Thermoplastics

“The Fullerton Aluma Drill is the best drill in my tool box for drilling fast precise holes for my 6061 aluminum parts.”

- Steve Slachta General Machine

SERIES 1565Three 30° RH Spiral Flutes • 130° Special High Performance Point

For Extremely High Speed Drilling in Aluminum, Ductile Iron, Mild Steel, Titanium and Thermoplastics

.0625” 1/16” .0625” 3/4” 1-1/2” 15424 .0670” 51 .0670” 3/4” 1-1/2” 19000 .0730” 49 .0730” 7/8” 1-3/4” 19001 .0781” 5/64” .0781” 7/8” 1-3/4” 15425 .0787” 2.0 3.0 25.0 50.0 19002 .0820” 45 .0820” 7/8” 1-3/4” 19003 .0890” 43 .0890” 1” 2” 15445 .0906” 2.3 3.0 25.0 50.0 19004 .0938” 3/32” .0938” 1” 2” 15426 .0980” 40 .0980” 1-1/4” 2-1/4” 15600 .1020” 2.6 3.0 32.0 57.0 19005 .1065” 36 .1065” 1-1/4” 2-1/4” 15601 .1094” 7/64” .1094” 1-1/4” 2-1/4” 15427 .1130” 33 .1130” 1-1/4” 2-1/4” 15602 .1142” 2.9 3.0 32.0 57.0 19006 .1181” 3.0 3.0 22.0 38.0 19007 .1181” 3.0 3.0 32.0 57.0 15675 .1250” 1/8” .1250” 7/8” 1-1/2” 19008 .1250” 1/8” .1250” 1-1/4” 2-1/4” 15428 .1285” 30 .1285” 1-3/8” 2-1/2” 15603 .1299” 3.3 6.0 35.0 64.0 15231 .1360” 29 .1360” 1-3/8” 2-1/2” 15604 .1406” 9/64” .1406” 1-3/8” 2-1/2” 15429 .1457” 3.7 6.0 35.0 64.0 19009 .1495” 25 .1495” 1-3/8” 2-1/2” 15605 .1520” 24 .1520” 1-3/8” 2-1/2” 19010 .1562” 5/32” .1562” 1-3/8” 2-1/2” 15430 .1570” 22 .1570” 1-3/8” 2-1/2” 15606 .1574” 4.0 6.0 23.0 50.0 19011 .1574” 4.0 6.0 35.0 64.0 15677 .1590” 21 .1590” 1-3/8” 2-1/2” 19012 .1654” 4.2 6.0 45.0 76.0 15232 .1693” 4.3 6.0 45.0 76.0 19013 .1719” 11/64” .1719” 1-5/8” 2-3/4” 15431 .1730” 17 .1730” 1-5/8” 2-3/4” 19014 .1770” 16 .1770” 1-5/8” 2-3/4” 19015 .1800” 15 .1800” 1-5/8” 2-3/4” 19016 .1811” 4.6 6.0 45.0 76.0 19017 .1875” 3/16” .1875” 1” 2” 19018 .1875” 3/16” .1875” 1-5/8” 2-3/4” 15432 .1960” 9 .1960” 1-3/4” 3” 19019 .1968” 5.0 6.0 45.0 76.0 15683 .1990” 8 .1990” 1-3/4” 3” 19020 .2010” 7 .2010” 1-3/4” 3” 15226 .2031” 13/64” .2031” 1-3/4” 3” 15433 .2047” 5.2 6.0 50.0 82.0 19021 .2130” 3 .2130” 1-3/4” 3” 15607 .2188” 7/32” .2188” 1-3/4” 3” 15434 .2280” 1 .2280” 1-3/4” 3” 19022 .2344” 15/64” .2344” 2” 3-1/4” 15435 .2362” 6.0 6.0 32.0 64.0 19023 .2362” 6.0 6.0 50.0 82.0 15688

1565Frac

Wire an

ngth ED

uivale

Metric

“I have used the same Fullerton Aluma Drill 1565 10mm for the last 3 months it is still running fast and making great holes, it’s like drilling butter.”

- Joe Shop Competitive Machining

1565Frac

Wire an

ngth ED

uivale

Metric

.5827” 14.8 16.0 101.0 150.0 19048 .5905” 15.0 16.0 101.0 150.0 15694 .5938” 19/32” .5938” 4” 6” 15492 .5984” 15.2 16.0 101.0 150.0 19049 .6102” 15.5 16.0 101.0 150.0 15239 .6250” 5/8” .6250” 2-5/8” 4-1/2” 19050 .6250” 5/8” .6250” 4” 6” 15493 .6299” 16.0 16.0 67.0 112.5 19051 .6299” 16.0 16.0 101.0 150.0 15695 .6496” 16.5 18.0 101.0 150.0 15696 .6562” 21/32” .6562” 4” 6” 15494 .6692” 17.0 18.0 101.0 150.0 15697 .6875” 11/16” .6875” 4” 6” 15495 .6890” 17.5 18.0 101.0 150.0 15240 .7047” 17.9 18.0 101.0 150.0 19052 .7188” 23/32” .7188” 4” 6” 15496 .7244” 18.4 20.0 101.0 150.0 19053 .7283” 18.5 20.0 101.0 150.0 19054 .7500” 3/4” .7500” 2-5/8” 4-1/2” 19055 .7500” 3/4” .7500” 4” 6” 15497 .7559” 19.2 20.0 101.0 150.0 19056 .7656” 49/64” .7656” 4” 6” 15230 .7677” 19.5 20.0 101.0 150.0 15241 .7874” 20.0 20.0 67.0 125.0 19057 .7874” 20.0 20.0 101.0 150.0 15698 .8750” 7/8” .8750” 4” 6” 15498 1.0000” 1” 1.0000” 4” 6” 15499

1565Frac

Wire an

ngth ED

uivale

Metric

.2500” 1/4” .2500” 1-1/4” 2-1/2” 19024 .2500” 1/4” .2500” 2” 3-1/4” 15436 .2570” F .2570” 2-1/8” 3-1/2” 15608 .2677” 6.8 8.0 54.0 100.0 15233 .2720” I .2720” 2-1/8” 3-1/2” 15609 .2755” 7.0 8.0 36.0 76.0 19025 .2755” 7.0 8.0 54.0 100.0 15689 .2812” 9/32” .2812” 2-1/8” 3-1/2” 15437 .2874” 7.3 8.0 54.0 100.0 19026 .2913” 7.4 8.0 54.0 100.0 19027 .2953” 7.5 8.0 54.0 100.0 19028 .3071” 7.8 8.0 60.0 100.0 15234 .3125” 5/16” .3125” 1-5/8” 3” 19029 .3125” 5/16” .3125” 2-3/8” 4” 15438 .3149” 8.0 8.0 40.0 76.0 19030 .3149” 8.0 8.0 60.0 100.0 15690 .3320” Q .3320” 2-1/2” 4” 19031 .3346” 8.5 10.0 63.0 100.0 15235 .3438” 11/32” .3438” 2-1/2” 4” 15439 .3543” 9.0 10.0 63.0 100.0 19032 .3680” U .3680” 2-1/2” 4” 15227 .3740” 9.5 10.0 63.0 100.0 15236 .3750” 3/8” .3750” 1-3/4” 3” 19033 .3750” 3/8” .3750” 2-1/2” 4” 15440 .3906” 25/64” .3906” 2-7/8” 4-1/2” 19034 .3937” 10.0 10.0 44.0 76.0 19035 .3937” 10.0 10.0 63.0 100.0 15691 .4016” 10.2 12.0 73.0 125.0 15237 .4062” 13/32” .4062” 2-7/8” 4-1/2” 15441 .4173” 10.6 12.0 73.0 125.0 19036 .4219” 27/64” .4219” 2-7/8” 4-1/2” 15228 .4375” 7/16” .4375” 2-7/8” 4-1/2” 15442 .4448” 11.3 12.0 73.0 125.0 19037 .4531” 29/64” .4531” 3” 4-3/4” 15446 .4688” 15/32” .4688” 3” 4-3/4” 15443 .4724” 12.0 12.0 50.0 100.0 19038 .4724” 12.0 12.0 76.0 125.0 15692 .4764” 12.1 14.0 76.0 125.0 19039 .4843” 31/64” .4843” 3” 4-3/4” 15229 .4921” 12.5 14.0 76.0 125.0 19040 .5000” 1/2” .5000” 2” 3-1/2” 19041 .5000” 1/2” .5000” 3” 4-3/4” 15444 .5000” 1/2” .5000” 4” 6” 15489 .5039” 12.8 14.0 76.0 125.0 19042 .5156” 33/64” .5156” 3-1/4” 5” 19043 .5197” 13.2 14.0 76.0 125.0 19044 .5312” 17/32” .5312” 4” 6” 15490 .5354” 13.6 14.0 76.0 125.0 19045 .5512” 14.0 14.0 101.0 150.0 15238 .5625” 9/16” .5625” 4” 6” 15491 .5709” 14.5 16.0 101.0 150.0 19046 .5781” 37/64” .5781” 4” 6” 19047

“I have used the same Fullerton Aluma Drill 1565 10mm for the last 3 months it is still running fast and making great holes, it’s like drilling butter.”

- Joe Shop Competitive Machining

1565Frac

Wire an

ngth ED

uivale

Metric

.5827” 14.8 16.0 101.0 150.0 19048 .5905” 15.0 16.0 101.0 150.0 15694 .5938” 19/32” .5938” 4” 6” 15492 .5984” 15.2 16.0 101.0 150.0 19049 .6102” 15.5 16.0 101.0 150.0 15239 .6250” 5/8” .6250” 2-5/8” 4-1/2” 19050 .6250” 5/8” .6250” 4” 6” 15493 .6299” 16.0 16.0 67.0 112.5 19051 .6299” 16.0 16.0 101.0 150.0 15695 .6496” 16.5 18.0 101.0 150.0 15696 .6562” 21/32” .6562” 4” 6” 15494 .6692” 17.0 18.0 101.0 150.0 15697 .6875” 11/16” .6875” 4” 6” 15495 .6890” 17.5 18.0 101.0 150.0 15240 .7047” 17.9 18.0 101.0 150.0 19052 .7188” 23/32” .7188” 4” 6” 15496 .7244” 18.4 20.0 101.0 150.0 19053 .7283” 18.5 20.0 101.0 150.0 19054 .7500” 3/4” .7500” 2-5/8” 4-1/2” 19055 .7500” 3/4” .7500” 4” 6” 15497 .7559” 19.2 20.0 101.0 150.0 19056 .7656” 49/64” .7656” 4” 6” 15230 .7677” 19.5 20.0 101.0 150.0 15241 .7874” 20.0 20.0 67.0 125.0 19057 .7874” 20.0 20.0 101.0 150.0 15698 .8750” 7/8” .8750” 4” 6” 15498 1.0000” 1” 1.0000” 4” 6” 15499

1565Frac

Wire an

ngth ED

uivale

Metric

.2500” 1/4” .2500” 1-1/4” 2-1/2” 19024 .2500” 1/4” .2500” 2” 3-1/4” 15436 .2570” F .2570” 2-1/8” 3-1/2” 15608 .2677” 6.8 8.0 54.0 100.0 15233 .2720” I .2720” 2-1/8” 3-1/2” 15609 .2755” 7.0 8.0 36.0 76.0 19025 .2755” 7.0 8.0 54.0 100.0 15689 .2812” 9/32” .2812” 2-1/8” 3-1/2” 15437 .2874” 7.3 8.0 54.0 100.0 19026 .2913” 7.4 8.0 54.0 100.0 19027 .2953” 7.5 8.0 54.0 100.0 19028 .3071” 7.8 8.0 60.0 100.0 15234 .3125” 5/16” .3125” 1-5/8” 3” 19029 .3125” 5/16” .3125” 2-3/8” 4” 15438 .3149” 8.0 8.0 40.0 76.0 19030 .3149” 8.0 8.0 60.0 100.0 15690 .3320” Q .3320” 2-1/2” 4” 19031 .3346” 8.5 10.0 63.0 100.0 15235 .3438” 11/32” .3438” 2-1/2” 4” 15439 .3543” 9.0 10.0 63.0 100.0 19032 .3680” U .3680” 2-1/2” 4” 15227 .3740” 9.5 10.0 63.0 100.0 15236 .3750” 3/8” .3750” 1-3/4” 3” 19033 .3750” 3/8” .3750” 2-1/2” 4” 15440 .3906” 25/64” .3906” 2-7/8” 4-1/2” 19034 .3937” 10.0 10.0 44.0 76.0 19035 .3937” 10.0 10.0 63.0 100.0 15691 .4016” 10.2 12.0 73.0 125.0 15237 .4062” 13/32” .4062” 2-7/8” 4-1/2” 15441 .4173” 10.6 12.0 73.0 125.0 19036 .4219” 27/64” .4219” 2-7/8” 4-1/2” 15228 .4375” 7/16” .4375” 2-7/8” 4-1/2” 15442 .4448” 11.3 12.0 73.0 125.0 19037 .4531” 29/64” .4531” 3” 4-3/4” 15446 .4688” 15/32” .4688” 3” 4-3/4” 15443 .4724” 12.0 12.0 50.0 100.0 19038 .4724” 12.0 12.0 76.0 125.0 15692 .4764” 12.1 14.0 76.0 125.0 19039 .4843” 31/64” .4843” 3” 4-3/4” 15229 .4921” 12.5 14.0 76.0 125.0 19040 .5000” 1/2” .5000” 2” 3-1/2” 19041 .5000” 1/2” .5000” 3” 4-3/4” 15444 .5000” 1/2” .5000” 4” 6” 15489 .5039” 12.8 14.0 76.0 125.0 19042 .5156” 33/64” .5156” 3-1/4” 5” 19043 .5197” 13.2 14.0 76.0 125.0 19044 .5312” 17/32” .5312” 4” 6” 15490 .5354” 13.6 14.0 76.0 125.0 19045 .5512” 14.0 14.0 101.0 150.0 15238 .5625” 9/16” .5625” 4” 6” 15491 .5709” 14.5 16.0 101.0 150.0 19046 .5781” 37/64” .5781” 4” 6” 19047

Speeds & Feeds

1/4" 3/8" 1/2" 3/4" 1" 6mm 10mm 12mm 19mm 25mmRPM 19864 9932 4966 3311 2483 RPM 10512 6307 5256 3320 2523IPM 159 179 149 119 99.32 MM/MIN 2136 2883 4005 3035 2563SFM 650 650 650 650 650 SMM 198.12 198.12 198.12 198.12 198.12FPR 0.004 0.009 0.015 0.018 0.02 FPR 0.1016 0.2286 0.381 0.4572 0.508RPM 13752 6876 3438 2292 1719 RPM 7278 4366 3639 2298 1746IPM 83 110 83 69 61.884 MM/MIN 1109 1774 2218 1751 1597SFM 450 450 450 450 450 SMM 137.16 137.16 137.16 137.16 137.16FPR 0.003 0.008 0.012 0.015 0.018 FPR 0.0762 0.2032 0.3048 0.381 0.4572RPM 11460 5730 2865 1910 1432.5 RPM 6065 3639 3032 1915 1455IPM 92 92 69 57 51.57 MM/MIN 1232 1479 1849 1459 1331SFM 375 375 375 375 375 SMM 114.3 114.3 114.3 114.3 114.3FPR 0.004 0.008 0.012 0.015 0.018 FPR 0.1016 0.2032 0.3048 0.381 0.4572RPM 10696 5348 2674 1783 1337 RPM 5660 3396 2830 1787 1358IPM 64 75 64 53 48.132 MM/MIN 863 1208 1725 1362 1242SFM 350 350 350 350 350 SMM 106.68 106.68 106.68 106.68 106.68FPR 0.003 0.007 0.012 0.015 0.018 FPR 0.0762 0.1778 0.3048 0.381 0.4572RPM 3973 1986 993 662 496.6 RPM 2102 1261 1051 664 505IPM 24 24 18 17 14.898 MM/MIN 320 384 481 438 384SFM 130 130 130 130 130 SMM 39.624 39.624 39.624 39.624 39.624FPR 0.003 0.006 0.009 0.013 0.015 FPR 0.0762 0.1524 0.2286 0.3302 0.381RPM 4584 2292 1146 764 573 RPM 2426 1455 1213 766 582IPM 37 37 28 24 21.774 MM/MIN 493 591 739 623 562SFM 150 150 150 150 150 SMM 45.72 45.72 45.72 45.72 45.72FPR 0.004 0.008 0.012 0.016 0.019 FPR 0.1016 0.2032 0.3048 0.4064 0.4826

TITANIUMSOFT

THERMOPLASTICS

Speed & Feed InformaCon ChartSeries 1565-‐ Aluma-‐Drills

ALUMINUM ALLOYS

ALUMINUM Si > 10%

CAST IRONSOFT

STEELSOFT

121 Perry St. • Saginaw, MI • 48602 Phone: 800-‐248-‐8315 / 989-‐799-‐4550 • Fax: 989-‐792-‐3335

Specials & Regrinds

• Special end mill diameters available within 2 weeks

• Special step drill diameters available within 3-4 weeks

• All tools can be reground on same machine they were originally manufactured on

• Solid carbide and PCD tipped

• Coolant fed drills, end mills and reamers

• Various specialty coatings available including CVD & DLC diamond coatings

• Design and engineering of your complete tooling process

• Minimize your cost per piece

Series 1565- AlumaDrills

Speeds & Feeds

1/4" 3/8" 1/2" 3/4" 1" 6mm 10mm 12mm 19mm 25mmRPM 19864 9932 4966 3311 2483 RPM 10512 6307 5256 3320 2523IPM 159 179 149 119 99.32 MM/MIN 2136 2883 4005 3035 2563SFM 650 650 650 650 650 SMM 198.12 198.12 198.12 198.12 198.12FPR 0.004 0.009 0.015 0.018 0.02 FPR 0.1016 0.2286 0.381 0.4572 0.508RPM 13752 6876 3438 2292 1719 RPM 7278 4366 3639 2298 1746IPM 83 110 83 69 61.884 MM/MIN 1109 1774 2218 1751 1597SFM 450 450 450 450 450 SMM 137.16 137.16 137.16 137.16 137.16FPR 0.003 0.008 0.012 0.015 0.018 FPR 0.0762 0.2032 0.3048 0.381 0.4572RPM 11460 5730 2865 1910 1432.5 RPM 6065 3639 3032 1915 1455IPM 92 92 69 57 51.57 MM/MIN 1232 1479 1849 1459 1331SFM 375 375 375 375 375 SMM 114.3 114.3 114.3 114.3 114.3FPR 0.004 0.008 0.012 0.015 0.018 FPR 0.1016 0.2032 0.3048 0.381 0.4572RPM 10696 5348 2674 1783 1337 RPM 5660 3396 2830 1787 1358IPM 64 75 64 53 48.132 MM/MIN 863 1208 1725 1362 1242SFM 350 350 350 350 350 SMM 106.68 106.68 106.68 106.68 106.68FPR 0.003 0.007 0.012 0.015 0.018 FPR 0.0762 0.1778 0.3048 0.381 0.4572RPM 3973 1986 993 662 496.6 RPM 2102 1261 1051 664 505IPM 24 24 18 17 14.898 MM/MIN 320 384 481 438 384SFM 130 130 130 130 130 SMM 39.624 39.624 39.624 39.624 39.624FPR 0.003 0.006 0.009 0.013 0.015 FPR 0.0762 0.1524 0.2286 0.3302 0.381RPM 4584 2292 1146 764 573 RPM 2426 1455 1213 766 582IPM 37 37 28 24 21.774 MM/MIN 493 591 739 623 562SFM 150 150 150 150 150 SMM 45.72 45.72 45.72 45.72 45.72FPR 0.004 0.008 0.012 0.016 0.019 FPR 0.1016 0.2032 0.3048 0.4064 0.4826

TITANIUMSOFT

THERMOPLASTICS

Speed & Feed InformaCon ChartSeries 1565-‐ Aluma-‐Drills

ALUMINUM ALLOYS

ALUMINUM Si > 10%

CAST IRONSOFT

STEELSOFT

121 Perry St. • Saginaw, MI • 48602 Phone: 800-‐248-‐8315 / 989-‐799-‐4550 • Fax: 989-‐792-‐3335

Specials & Regrinds

• Special end mill diameters available within 2 weeks

• Special step drill diameters available within 3-4 weeks

• All tools can be reground on same machine they were originally manufactured on

• Solid carbide and PCD tipped

• Coolant fed drills, end mills and reamers

• Various specialty coatings available including CVD & DLC diamond coatings

• Design and engineering of your complete tooling process

• Minimize your cost per piece

Series 1565- AlumaDrills

“Our People Make The Di�erence”

Tool Company Inc.Tool Company Inc.

121 Perry St. Saginaw, MI 48602Telephone: 800.248.8315 • 989.799.4550 • Fax: 989.792.3335

Fullerton Tool’s F.A.S.T. concept applies both Internally and Externally. Internally dedicated to lean principles and continuous improvement. Externally dedicated to listening to and responding to our customers. The fingerprint in the logo represents our dedication to each customer, each order and each tool.

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