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FRP CABLE TRAYSFor LAYING OF POWER AND CONTROL CABLES.

o Vertical Elbow Up

~ Reducer Ladder

€) Horizontal Tee Ladder

e Support & Cantilever Arm

@ Horizontal Cross Piece

@ Horizontal Elbow Ladder

fi Straight Tray

@ Vertical Elbow Down

aled Indu rial Co

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Amalgamated is an experienced manufacturer of Composite brand industrial fiberglass reinforced plasticproducts. The specific characteristic of F.R.P. composite material is used in designing of cable trays to getthe best technical solutions. We have technical collaboration with Germany and also take assistance ofcomposite section of lIT, Mumbai.

Features of Composite ER.P.Cable Trays

1. Resistance to corrosion:

Composite F.R.P. cable trays are corrosion resistantto basic environment, salt water etc. These Cabletrays are also resistant to electrolytic corrosion dueto contact of two metals in humid environment.This unique property contributes to reduce the lifecycle costs of cable trays.

2. Mechanical strength:Strength to weight ratio of FRP is very highcompare to conventional materials.

3. Thermal and Electrical Insulation:

Composite F.R.P. cable trays are having excellentthermal insulation (1000 times less heat conductorthan aluminium) and electrical insulation (-6kv / mm)properties hence no spark risks due to contact withother material.

4. Easv installation:The tray construction is such as to facilitate easyhandling and to ensure easy laying of cable withoutcausing damage to cables. A quick and reliableassembly reduces your installation time upto 50% .It is easy to work i.e. Cut, drill on sight no burring,no finishing and no risk of injury and no require­ment of electrical continuity test.

5. Self Extinguishing:Composite F.R.P. Cable trays are with inbuilt fireretardant property in accordance with ASTM E-84and 1S6746.

6. Resistant to ultra violet lightAn additive material is mixed with the FRP to makethem resistant to ultraviolet light

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LADDER TYPE CABLE TRAY

Description

FRP Side runner

Holes for Bolts

Run

ItemNo.

1

2

3.

(0- - - ~I""....,,---..,,----p

Specifications for Cable Trays:

Material

LengthWidth

Rung constructionRung SpacingCoupler PlatesRadius of BendsColour

Angle Of Bends

Standard Products

Isopthalic Polyester Resin3m150-1000mmFRP Flats300mmFRP with SS Bolts300mm

Gray90°

Alternative OptionsVinylester Resin or as required1 - 5m or as requiredSize as requiredFRP Rods

500mm or As requiredSS Coupler plates & Bolts600mm

D.A. Gray, Blue30°, 45°, 60°

Width Length Width(W)Height (H)Length (L)

150

485 150485820

300

635 300635970

450

785 4507851120

600

935 6009351270

750

1085 75010851420

900

1235 90012351570

1000

1335 100013351670

>1L

JL

Length 'L' in mm.STRAIGHT REDUCER600

I450 I300

455

510565

455

620510 I455

H

~--""--->I

EQUAL TEE

L

L

ACCESSORIES OF CABLE TRAYS" I<

Length 'L' in mm.IEc--W~1

HORIZONTAL ELBOW 90°

LHS & RHS REDUCERSic~ ~/!In W2 n II W2 n/!l

~ 900750600450300

750

510----

600620510-

--

450730620510--

300840730620510-

150950840730620510

L

w, ~jlRight Hand Reducer

Dimensions in mm.L

jlU w,Ie: '.1Left Hand ReducE

OTHER ACCESSORIES F.R.P. Perforated Type Cable Tray

L

L

STAINLESSSTEEL BOLTFOR FIXINGCOVER &CABLE TRAY.

F.R.P. COVER FOR CABLE TRAY

L jlIe: >1

Vertical inside Elbow.

•••

I<' L ~-

Vertical outside Elbow.

STAINLESSSTEEL BOLTFOR FIXINGCOVER &CABLE TRAY.

Junction

Typical Mounting arrangement forF.R.P. Cabe Tray Cover

F.R.P. COVER FOR CABLE TRAY

S.S.SPACER

Each section of tray shall be complete with necessaryconnector plate and hardware. The hardware conforms toNEMAFG1 1984 For tray system design, in addition to self

. load followingguidelines for design is considered.Support span : 2000 mm

Cable load for:150mm width :- 30kg/linear meter300mm width :- 60kg/linear meter600mm width :- 90kg/ linear meter750mm width :- 120 kg/ linear meter900mm width :- 150kg/ linear meter

In addition to this, 70 kg concentrated load at center ofspan with a safety factor of 2 is considered.

Vertical Hinges

Horizontal Hinges

F.R.P. Stand

90° Direct Tee

Glass Reinforcement: Chopped strand mat, Wovenroving & Unidirectional roving The properties ofthis material

Resin: Isopthalic polyester resin is used for mostof the general applications and FR-grade VinylesterResin is recommended for severe corrosiveatmospheres, Such as strong acids, strong alkalies,organic solvents, and halogenated organic chemicalsetc.

1. Physical Specific gravity: 1.23Heat distortion Temp: 80° .celWater Absorption: 0.12% w/w

2. Mechanical : Tensile strength: 700Kg/cm2Flexural Strength: 1OOOKg/cm2Barcol Hardness : 40-45

3. Fire Retardanrt : Oxygen Index < 32Time of Burning < 5 SeeClass : Low Flamability

FRP Coupler Plates

Technical Details

Raw material used for manufacturing cable traysincludes

/

PERFORATED CHANNEL TYPE CABLE TRAYS

- 1 1

" .1fi,r ..,:"

I'i\"-.-'

Code

SizesChannel Size I L~AIC-5025

5050x25 I

rAIC-7525

7575x25 }"I t'AIC-10030

100100x30 (9't1 ~1

AIC-10050

100100x50~

\

AIC-15030150150x30

AIC-15050150150X50

AIC-20050200200x50 'f

AIC-30075

300300x75

Testing inspectionAmalgamated adhere to strict qualitycontrol procedures to ensure best qualityproducts. Following tests are carried outto ensure strength and best quality.

a) Visual inspectionb) Destruction load test.c) Deflection testd) Drop test.

All types of cable trays are tested forflammability as under.1. Clasification of Flammability as per

appendix-K of IS 6746.2. Time and rate of burning as per ASTM

D 635.3. Vertical burning test as per UL VD 94 .

Cable trays are tested for surface burningcharacteristic as per ASTM EC4j-IS 6746.

Tolerances

Dimensions of cable trays are with in thefollowing tolerances1. Length of trays = ± 6mm2. Inner width = ± 6mm3. Inner Depth = ± 6mm4. Hole Diameter = ± 1mm5. Thickness = + Open, -0.5 mm6. Local Variation in thickness 23% of

average thickness.

Applications• Chemical Plants• Refineries• Effluent Treatment Plants• Marine Industry• Food & Drug Industries• Metallurgical Plants• Off Shore Oil Platforms

Some of our other Products includes '

FRP Pipes, Transulent Roof light Sheet, Ducting, FRP lining, Junction boxes, Gaskets,SMC/ DMC Components, Insulation Wedging for Generator/Motor, RTM Moulding,Helipads for Oil Drilling Platform, F.R.P. Gratings etc.

&. Amalgamated Industrial Composites Pvt•.Ltd.Office: Ashok Service Industrial Estate, Unit No. 111/112, L.B.S. Marg,

Next to Shangrila, Bhandup (West), Mumbai-400 078. INDIA.

Works: Plot No. 0-51, MIOC, Ambad, Nashik 422010 .

Represented by :

Blue Diamond Oilfield Supply & ServicesP.O. Box 39852, Abu Dhabi - U.A.E.Tel: 00971 26726715Fax: 00971 26726716E-mail:

bdoss@eim.ae. bdossauh@gmaiLcom

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