forming and molding - ionbond.com · forming flanging drawing cold extrusion aluminum die casting...
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THE SURFACE ENGINEERS™
FORMING ANDMOLD ING
40 years of experience in tool coatings, you get the benefits
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■ TD ■ AITiN ■ BernexTM 62
Tool: DC 53 Progressive Die
Hardness-60-62 RC
Workpiece-DP 980
Mat. Thickness: 3.2 mm
Speed: 10 – 18 spm
Lubricant: Spray/Mist
Failure Mode: Galling,
requiring Tool Polishing
Application Specific Solutions
Tool life increase by Bernex™ 62
Lower Cost and Improved Productivity
Ionbond has been offering coating services for 40 years, greatly contributing to overall cost savings and to increasing the produc-tivity of forming and molding processes.With PVD, CVD and PACVD technology available Ionbond has the broadest offering of coatings in the industry and can select the process that suits a given situation with-out compromise.
Longer tool life Improved part quality Reduced lubricant usage Reduced downtime Reduced tool maintenance Elimination of secondary operations
Application and Engineering Support
Ionbond offers an extended product portfolio, many years of application experience and know-how to its customers to find engineered coating solutions for forms and molds that maximize performance for specific operating conditions.Ionbond engineers assess each situation in-dividually. The outcome is a system solution aimed at delivering the identified objectives.
Tool material Workpiece material or resin Working temperatures Tool life expectation Tool failure mode
State-of-the-art PVD, CVD and PACVD Technology
A Track Record of Performance
Stamping and Cold Forming
Ionbond’s coating solutions exhibit the toughness, wear resistance, and galling re-sistance needed to improve the performance of punches, dies, and other tooling used in stamping, forming, and compaction applica-tions.
Advanced high-strength steels Stainless steels Low carbon and HSLA steel Aluminum and copper alloys Titanium and nickel alloys Coated and plated materials
Hot Forming
Forming applications performed at elevated temperatures are extremely demanding on tool surfaces. Ionbond PVD and Bernex CVD coatings pos-sess superior toughness, reduced friction and resist corrosive attack and erosive and abra-sive wear. They make the tool last longer and increase the quality of the work piece.
Die casting Hot forging Warm forming Hot extrusion
Plastic Injection Molding
With superior hardness and wear resistance, Ionbond coatings protect plastic injection molds from the abrasive wear caused by fi-ber reinforced and engineered resins, along with protecting critical mold surfaces from handling-related damage. The high density of the coatings protects mold surfaces from corrosive out-gassing of resins thus prevent-ing pitting and improving part quality. The ultimate benefits of Ionbond coatings are improved resin flow, superior release, and improved part surface finish.
Mold cavities Cores Ejector Pins Sleeves Runner systems Feed screws Sprue bushings and gates
THE SURFACE ENGINEERS™
Added Capabilities and Services
Quality Assured
Ionbond tool coating centers hold an extensive range of international accreditations, including ISO 9001, ISO 9002, AS 9100, TS 16949, and are approved by numerous OEMs in the tool industry. On top of the quality system Ionbond has a mindset that focuses on the needs of its customers and constantly works on improving products and processes.
Reliability and Delivery
Fast turnaround times Pick-up and drop-off service
CVD for complex Shapes and Features
CVD continues to find applications in the coating of molds, dies and forming tools. The nature of the chemical vapor deposition pro-cess makes it possible to coat surfaces that cannot be reached by a PVD process and makes it an ideal solution for tools with open dimensional tolerances, demanding mate-rials and complex geometries. The coating materials include titanium-based nitrides and carbides as well as different forms of aluminum oxides and doped elements.
Complex geometries Inner contours Demanding materials
Service
Ionbond’s services don’t stop with the coat-ing. It is committed to providing added ser-vices and value including surface prepara-tion to meet the needs of its customers.
Pre- and postcoating polishing Quality certifications Failure analysis services
You make it first, we make it last
Ionbond Molding and Forming Coatings
For a complete coating listing please see www.ionbond.com
Coating
Typical coating
thickness (µm)
Cross sections
Deposition temperature
Service temperature
Friction vs. steel
Microhardness HV 0.05
Inner features
Typical applications
Ionbond™ 01TiN
2 – 4
425 °C
450 °C
0.55
2800
Limited
Blanking
Piercing
Trimming
Cold forging
Plastic injection
molding
Ionbond™ 30CrN
4 – 6
150 – 400 °C
700 °C
0.55
2000 – 2600
Limited
Forming
Flanging
Drawing
Cold extrusion
Aluminum die casting
Plastic injection
molding
Hot forging
Ionbond™ 43a-C:H
1 – 3
160 – 200 °C
300 °C
< 0.1
2000 – 2800
Limited
Non-ferrous forming
Disc media molding
Other select plastic
injection molding
applications
Bernex™ 02TiC
3 – 8
1000 °C
300 °C
0.2
3500
Yes, incl. hidden details
Open tool dimensional
Tolerance forming
Flanging
Drawing
Extrusion of steel,
stainless steel, HSLA
steel, AHSS steel alloys
Technology PVD PVD PACVD CVD
05.2013
THE SURFACE ENGINEERS™
Ionbond is a global leader in surface enhancement technology and has been dedicated to serving high demanding industries such as tool making, automotive, industrial, aerospace, racing, medical and many others.
Ionbond has a global presence with 40 coating centers in strategic locations ready to work in partnership with manufacturers and their suppliers to provide cost-effective solutions to the most pressing needs facing the industry. 40 years of presence has enabled a deep understanding of the material requirements and future trends facing the industries. With ISO 9001 and specific certifications for individual industries and numerous manufacturer approvals Ionbond is the partner for coating services.
IHI Ionbond AGIndustriestrasse 211CH-4600 OltenPhone: +41 62 287 86 86 Fax: +41 62 287 85 93eMail: [email protected]
Ionbond France – Lyon25, rue des Frères-LumièreBP 143FR-69680 ChassieuPhone: +33 4 72 79 46 60 Fax: +33 4 72 79 46 61eMail: [email protected]
Ionbond France – Beauvais272 Route de Beauvais FR-60370 BerthecourtPhone: +33 3 44 22 55 90 Fax: +33 3 44 22 60 04eMail: [email protected]
Europe Key Locations for Tool Coatings
Ionbond Czechia – OstravaCzechCoating s.r.o.Dolni Becva 20CZ-75655 Dolni BecvaPhone: +42 571 647 360Fax: +42 571 647 345eMail: [email protected]
Ionbond UK – MansfieldUnit 4, Windsor CourtFletchers WayCrown Farm Industrial ParkGB-Mansfield, Nottinghamshire NG19 OFNPhone: +44 1623 683 210 Fax: +44 1623 625 591eMail: [email protected]
Ionbond Germany – SachsenGewerbering 10DE-09337 Hohenstein-ErnstthalPhone: +49 372 349 88 88 Fax +49 372 349 88 99eMail: [email protected]
Ionbond Italia – Milanovia del lavoro 74IT-20040 Busnago (Milano)Phone: +39 039 608 20 93 Fax: +39 039 608 24 22eMail: [email protected]
Ionbond Netherlands – VenloGroethofstraat 22bNL-5916 PB VenloPhone: +31 77 465 65 65 Fax: +31 77 351 34 99eMail: [email protected]
Ionbond Sweden – LinköpingSvedengatan 2FSE-58273 LinköpingPhone: +46 13 25 33 03 Fax: +46 13 25 33 23eMail: [email protected]
Ionbond Tinkap Turkey – BursaNosab Minareci Çavus MahallesiDokumacilar Sitesi105 sokak 5, blok No. 17TR-16140 Nilüfer BursaPhone: +90 224 411 1057 Fax: +90 224 411 1054eMail: [email protected]
Competence and Innovation – Worldwide
See our website for a full list of all coating centers including Asia and North America. www.ionbond.com