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1NEW!Extended Product RangeEPS 625For today and tomorrow:Everything for Diesel Service2Everything for Diesel Service:Contents 3 Test equipment overview Test bench EPS 815 4 Assessory overview EPS 815 7 Description/scope of delivery 8 Measuring technology Test bench EPS 708 10 Assessory overview EPS 708 11 Description/scope of delivery Test bench EPS 625 12 Assessory overview EPS 625 13 Description/scope of delivery Retrofit kits for EPS 815/EPS 708 14 Base kit of mechanical pumps 15 H and R pumps 16 H, R, P and M pumps 18 A pumps 20 M-MW pumps 22 P pumps 24 VE pumps 26 EDC-VE testers: EPS 865/EPS 910 27 VP pumps 29 Base kit for CR pumps 30 CP1 31 CP2 32 CP3 34 CP Delphi/Denso/Siemens 35 Base kit for CR injectors CRI 846 H 36 Base kit for CR injectors CRI/CRIN 848 H 37 CRIN 42 CRI injectors Delphi/Denso 43 CR injectors Piezo 44 UI/UP 48 Tester EPS 200 51 Tester EPS 100 52 After treatment component repair In the vehicle diagnostic test equipment 53 Diesel systems 55 DeNOx systems Appendix 57 Space and work area requirements 58 Test equipment technical data 62 Product offer sheet EPS 815 68 Product offer sheet EPS 708 72 Software and training 74 Outlook 74 List of abbreviations3Overview test devicesEPS 815Universal Test bench for diesel component testing: f Conventional system: H/R/A/M-MW/P/VE pumps f Solenoid-valve-controlled system: VP 29/30/44 f Unit injector/unit pump system: UI-P/UI-N/UP f Common Rail System: CP1, CP2, CP3, CP Delphi/Denso/Siemens f Solenoid valve CRI Bosch/Delphi/Denso f Solenoid valve CRIN Bosch f Piezo CRI Bosch/Siemens/DensoMore information see page 7 onwardsEPS 708Specialized test bench for Common Rail testing: f Common Rail System: CP1, CP3, CP Delphi/Denso/Siemens, f Solenoid valve CRI Bosch/Delphi/Denso f Solenoid valve CRIN Bosch f Piezo CRI Bosch/Siemens/DensoMore information see page 10 onwardsEPS 200Programmable automatic nozzle-holder and injector tester for testing: f UI nozzles via holding adapter (unit injector) f 1-spring /2-spring (DHK) f Nozzle-holder assembly with needle-motion sensor (NBF) f Nozzle-holder assemblies made by other manufacturers f Stepped nozzle holder f Solenoid valve CRI Bosch/Delphi/Denso f Solenoid valve CRIN BoschMore information see page 48 onwardsEPS 100Manual injector tester for nozzle and holder testing: f Nozzle sizes P, R, S, T f 1-spring/2-spring nozzle-holder assembly (DHK) f Stepped nozzle holder f UI nozzles with mounting adapterMore information see page 51 onwardsEPS 625Universal diesel component test bench for testing the following: f Conventional inline injection pumps and governors in the following sizes: PE(S) x A, PE(S) x M, PE(S) x MW, PE(S) x P, PE(S) x H and PE(S) x R f Conventional distribution injection pumps in the following sizes: VA . A, VA . B, VA . C, VE . F, VE . E with mechanical and electronic governorsMore information see page 12 onwards4Accessory overview:EPS 8151.Basic test benchEPS 815(with KMA 802)3.SpecialaccessorieskitsH/R pumpset1687005023A pumpset 16870050192.Retrofit kitsM-MW pumpset1687005020P pumpset1687005021VE pumpset1687005022Basis set1 687 005 018VPM 8441 687 002 844Designation Order numberEPS 815 0 683 815 00xKMA 802 0 683 802 0015CRIN1687001925CP31687010182CP21687010342CP11687010341CRI /CRIN 848 H1 687 002 848CRI 846 H1 687 002 846CAM 8471 687 001 847CRS 845 H1 687 002 845CRI PiezoBosch/Denso/Siemens1687010333CRI Delphi/Denso1687010186CP Delphi/Denso/Siemens16870101836Diesel Systems conquer the marketBosch world leader in Diesel technology and workshop test equipmentSince the production of the first Diesel truck in 1924 and first Diesel passenger car in 1936, Bosch has been the world's leading provider of Diesel technology. Through close cooperation with engine designers and constant innovation in development and production, modern high-pressure injection systems have been created in the last few years. Exceptional performance and economy of these electronically controlled Diesel systems makes Diesel vehicles more popular then ever. Parallel to the expertise being built up in initial equipment, innovative test equipment including corresponding software ESI[tronic] has been developed. They make diagnosis of the Diesel systems possible at the vehicle to allow subsequent selective replacement of defective components. Bosch makes it therefore possible for all workshops to master modern Diesel systems and to take advantage of new business opportunities.Component testing efficient and flexible only with Bosch Component testing in accordance with manufacturer specifications is only guaranteed through the flexible use of Bosch retrofit kits.This ensures that: f Exact and reproducible measured values are determined f A warranty evaluation in accordance with manufacturers' specifications is possibleTest bench EPS815 plus KMA measurement technologyis the base for Bosch component testing Guarantees your future business in testing: expansion of this system by the following retrofit kits offered f CRS 845 H for testing the Common Rail components (CP1, CP2, CP3, CRI) from Bosch and other manufacturers f CRI 846 H for testing Common Rail injectors (CRI solenoid valve controlled and Piezo, CRIN) from Bosch and other manufacturers f CRI/CRIN 848 H for testing Common Rail injectors (CRI solenoid valve controlled and Piezo, CRIN) from Bosch and other manufacturers f VPM 844 for testing the solenoid valve controlled distributor injection pumps (VP 29/30/44) f CAM 847 for testing Unit Injector and Unit Pump components The test equipment and programs simulate all necessary operating states of normal vehicle operation. While testing, the process steps are continuously displayed on the monitor. The test data needed for this are accessed from the TestData CD.7Test bench: EPS 815EPS 815 universal component test benchFuture-proof and flexible design f ISO compliant when specified f Efficient components of the latest generation both from Bosch and from other manufacturers can be tested f Expansion possible with different retrofit kits and special accessories sets: - MGT/KMA - VPM 844/CRS 845 H/CRI 846 H/CAM 847/ CRI/CRIN 848 H - CP1/2/3/CRIN - and systems from other manufacturers f Continuous development of optional accessory kits for new products f Three-dimensional adjustment of the measuring unit reduces testline reforming (rebending) which lowers maintenance costs and set up timeUser and environmentally friendly f Through oil vapor and oil mist reductionEfficient work f Excellent speed stability assure high repeatability, especially during the injection cycle because of: - Direct drive - High flywheel mass - Rotational-speed control with an extremely short governing time - Position control f A maintenance-free high efficiency drive element f A counterbalanced measuring unit makes height adjustments easier and less time-consuming f Fully automatic test sequence1 in conjunction with KMA 802/8221 Applies to Bosch VP and CR components.Scope of deliveryTest bench EPS 815, selector valve with flushing valve for distributor injection test, hose lines for selector valve and testing oil, socket wrench for calibration nozzle holder, T-bar for flywheel mass, screwdriver set, 12/24 Volt internal power supply and connection lines for additional fuel Start-Stop solenoids and for temperature sensor, insulation boards for test bench installation, drive coupling in accordance with ISO with protective guard, small parts set (banjo union, banjo bolts, gaskets, etc.), technical documentation2 Max. permissible asymmetry (L:L or L:N) < 20 VDesignation Order numberEPS 815 0 683 815 001 400 V; 10 %2; 50/60 HzEPS 815 0 683 815 002 200/220/230/240 V; 10 %2; 50/60 HzEPS 815 0 683 815 003 440/460/480/500 V; 10 %2; 50/60 HzSpecial accessoriesLubricating oil supply for CP2/CP 3.4; UI/UP 1 687 001 977 necessary as CAM 847Test stand EPS 815 shown with optional KMA measuring systemFor today and tomorrow, fully equipped for testing diesel components with the EPS 8158Measuring technology:MGT 812/824Test equipment EPS 815MGT Measuring system with measuring glass technology for conventional Diesel injection pumps up to 12 cylindersWith the mechanical fuel quantity measuring device MGT 824, a further 2 x 12 measuring glasses (44 ml and 260 ml) can be used for a quick test. The test bench satisfies all test requirements because the measuring glass holder can be swiveled and moved transversally.For larger injection pumps, there is also the option of replacing the measuring glass holder insert with 12 measuring glasses, volume 155 ml and 600 ml (special accessories). After every test procedure, all values are read off individually from the measuring glasses and entered in the respective test record.Scope of delivery MGT 812/824Measuring glass holder incl. measuring glasses, operating unit (stroke counting mechanism) and additional with MGT 824: Transverse displacementDirektes Ablesen der Messwerte von den einzelnen MessglsernDesignation Order numberMGT 812 0 683 812 001MGT 824 0 683 824 001Special accessoriesMeasuring glass lighting for MGT 824 (50 Hz) 1 687 001 395Measuring glass lighting for MGT 824 (60 Hz) 1 687 001 396Extension set (double fitting) only for 1 687 001 414 MGT 824, from 12 to 24 measuring glasses each with 44 ml and 260 mlMeasuring glass holder insert only for MGT 824, 1 688 005 065 with 12 measuring glasses 155 ml and 12 measuring glasses 600 mlAll values are read off directly from the measuring glasses9Measuring technology:KMA 802/822Test equipment EPS 8151 Incl. operating system2 Please see quotation sheetsDesignation Order numberKMA 802 0 683 802 001KMA 822 0 683 822 001Special accessoriesStandard computer1 without keyboard, 1 687 022 958 incl. CR softwareComputer1 without keyboard, 1 687 023 634 incl. CR and VP softwareKeyboard (country-specific)2 1 687 022 3XXHardcopy printer PDR 375 incl. USB 1 687 001 850 connecting lineKMA Kontinuierliche Mengen-Analyse (continuous fuel delivery analysis) The computer-based measurement system for conven-tional and new Diesel injection systems. Absolutely necessary for testing modern Diesel injection systems is the electronic fuel quantity measurement. It guarantees a high reproducibility of measured values.Efficient operation f Short setting times thanks to measurement display on the monitor f Clearly arranged display of the measured values in a column chart with colored identification of tolerance transgressions f User-friendly software EPS 945: All important settings can be preselected and test steps can be defined f Automated test sequence through import of specified data from the TestData CD and the Diesel ESI[tronic]-WScope of delivery KMA 802/822Continuous fuel quantity measurement, display unit with 19" TFT monitor for assembly on test bench (KMA 802) or incl. trolley for assembly beside the test bench (KMA 822)Electronic reading of the measured values10Accessory overview:EPS 7081.Basic test benchEPS 708 (incl. 2,500 bar rail)0 683 708 0xx3.Specialaccessorieskits2.Retrofit kitsCP1/CP31687010346CP Delphi/ Denso/Siemens1687010183CRIN1687001925CRI Delphi/Denso1687010186CRI PiezoBosch/Denso/Siemens1687010333CRI/CRIN 848 H1 687 002 848CRI 846 H1 687 002 84611Test bench:EPS 708Designation Order numberEPS 708 400 V; 10 %; 50/60 Hz with integrated cooling 0 683 708 020EPS 708 200/220/230/240 V; 10 %; 50/60 Hz with integrated cooling 0 683 708 021EPS 708 400 V; 10 %; 50/60 Hz without integrated cooling 0 683 708 001EPS 708 200/220/230/240 V; 10 %; 50/60 Hz without integrated cooling 0 683 708 002Special accessoriesSpecial accessory set lubrication supply 1 687 001 931EPS 708: Forward-looking and efficientThe injection pressures on which modern Common-Rail Diesel engines run have risen constantly over the last few years. 2,000 bar is nowadays already normal with a rising tendency. The new Diesel test bench EPS 708 from Bosch specially for Common Rail injection pumps and injectors therefore enables testing with up to 2,200 bar. Its newly developed rail is designed for pressures up to 2,500 bar, which means that the test bench is prepared for future developments in Diesel technology.Precise and comfortable: f Electronic quantity measurement for cost-effective testing of Common Rail components f Electronic supply pressure control for pump and lube oil supply f Simple pump assembly without clutch coverNon-polluting: f Integrated cooling system reduces water consumption in the workshop (water-cooling available as an option)Safe: f Immediate engine shutdown if hood is opened f Hood protects against loose partsEfficient: f Electronic monitoring and display of service intervals (e.g. test oil change) f Self-diagnosis system indicates necessary filter changeScope of deliveryTest bench, monitor, mouse, computer units, mains connection lead, hydraulic hoses, software package, protective cover, 2,500 bar railReady for the future with the Common Rail test bench EPS 70812Accessory overview:EPS 6251.Basic test benchEPS 625EPS 625 HMI version:415 Volt F 002 DG0 921220 Volt F 002 DG0 922PC version in preparation3.Specialaccessorieskits2.Retrofit kitsH/R pump set1687005023A pump set1687005019M-MW pump set1687005020P pump set1687005021VE pump set1687005022Basis set1 687 005 018EPS 865 0 684 200 615EPS 910 1 687 022 281For activating and testing distributor injection pumps VE.E (VP26, VP36, VP37) these two devices are necessary:13Test bench:EPS 625Designation Order numberEPS 625 HMI Version 400 - 440 Volt1 F 002 DG0 921EPS 625 HMI Version 200 - 240 Volt1 F 002 DG0 922EPS 625 PC Version without HMI 400 - 440 Volt1,2 F 002 DG0 923EPS 625 PC Version without HMI 200 - 240 Volt1,2 F 002 DG0 924PC package Consisting of a trolley, PC, 19" TFT monitor, encoder, mouse and connecting cables in preparationKeyboard Country specific see product offer sheet Page 70Special accessoriesLube oil supply 1 687 001 977New! EPS 625: Your ticket to diesel testing technologyBy using the EPS 625 universal component test bench, powerful conventional inline and distribution injection pumps, both from Bosch as well as other manufacturers, can be tested. As a result, the specifications from the engine and vehicle manufacturers can be maintained. Because of its robust and easy-to-use technology, the EPS 625 is a cost effective and long-lasting investment for the workshop. Versatile: f For testing conventional inline fuel injection pumps and controls in the following sizes: PE(S) x A, PE(S) x M, PE(S) x MW, PE(S) x P, PE(S) x H and PE(S) x R f For testing convention distributor injection pumps in the following sizes: VA . A, VA . B, VA . C, VE . F, VE . E with mechanical and electrical controllers f Compatible with existing EPS 815 retrofit kits f Can be upgraded with a PC for acquisition of set-up / test values and for test protocol managementWide range of features: f Maintenance-free drive element with high efficiency f Long service life for the high pressure lines, since the measuring unit can be adjusted in three dimensions f Excellent smooth running characteristics and rotational speed stability ensure high repeatability f High flywheel mass f Rotational speed control with an extremely short governing time f Integrated load pressure control unit f Automatic test oil heating. controlled via the supply or return f Easy operation via a high definition 5.7 inch LCD display for showing the setpoint / actual values of the drive rpm, the set and actual stroke values, the test oil tank temperature, and the supply and return temperaturesScope of deliveryTest bench, LCD display unit, measuring glass carrier with 12 measuring glasses 44 ml / 260 ml, measuring glass holder with light, mains connection leadOptimally equipped for the testing of conventional diesel injection pumps with the new EPS 625 HMI test bench1 Available soon 2 PC, trolley, TFT -Monitor, encoder and mouse are in the PC package 14Mechanical pumps:Basis set for H/R/A/M-MW/P/VE pumpsBase retrofit kitBosch has rearranged conventional Diesel technology for you. Thanks to the systematic pump-based structure, duplication of components was reduced considerably. You only buy what you really need, and save money at the same time.The basis of conventional Diesel test equipment is the basis set. This set contains all parts that are also used for the extension kits.Designation Order numberBasis set 1 687 005 018Scope of delivery Test nozzle-and-holder assembly 0 681 343 009Measuring, bracket 11 mm measuring mechanism 1 682 329 038Measuring, bracket 13 mm measuring mechanism 1 682 329 080Spacer for test pressure line 1 682 386 002Coupling half cone 17 mm 1 686 430 022Coupling half cone 20 mm 1 686 430 024Coupling half cone 25 mm 1 686 430 026Accessory set for rack travel measuring device 1 687 000 053Accessory set for rack travel measuring device 1 687 000 061 with manifold-pressure compensator on drive sideDial gauge 1 687 233 012Angle plate 1 688 010 129Dial gauge holder (tripod) for 1 687 233 015 1 688 130 095Dial gauge 0.1 mm, scale division, 30 mm measurement range 1 687 233 015Rack travel measuring device 1 688 130 130Angle measuring device for controller 1 688 130 183Accessory set for control-rack travel and piston stroke measurement 1 688 130 030Magnet base 1 688 130 134Fitting 1 683 457 082Fitting 1 683 457 081Test equipment EPS 815 / EPS 62515Mechanical pumps:H/R pumpsDesignation Order numberSpecial accessories set for H/R pumps 1 687 005 023Scope of delivery Clamping set 1 687 001 314Flat-base bench stand 1 688 030 170Coupling assembly 1 685 702 075Coupling assembly 1 685 702 076Measuring pin H pump 1,000 1 682 012 015Measuring pin H pump 1 1 682 012 004Test equipment EPS 815 / EPS 625Repair toolsDesignation Order numberTool set, tool box equipped 0 986 614 415Scope of delivery Tool tray, tool box empty 0 986 614 417Puller for swivel-joint roller bearings 0 986 612 630Angle bracket for roller tappets 0 986 612 636Adapter for camshaft bearings 0 986 612 646Press-out mandrel for cylindrical roller bearings 0 986 612 648Clamping fixture/drive assembly 0 986 612 649 for sump and flatbed mountingConnecting flange for test oil supply 0 986 612 653 of the test benchPress-in tool for cylindrical roller bearings 0 986 612 655Press-in tool for cylindrical roller bearings 0 986 612 659Mandrel for cylindrical roller bearings 0 986 612 660Designation Order numberFurther accessories Test device for control evaluation 0 986 610 101Measurement cable for rack-travel sensor 0 986 610 102Adapter line with RE24, RE30 0 986 610 104Adapter line with RE30 0 986 610 107Adapter line with RE33 0 986 610 124Bench stand for in-line fuel-injection pump 0 986 611 248Roller tappet holder 0 986 611 298Assembly device for barrel-and-valve assembly 0 986 611 356Combined tool holder for flange mounting 0 986 611 358Retainer 0 986 611 441Socket wrench for delivery-valve holder 0 986 611 451Ring wrench 0 986 611 452Socket wrench for auxiliary spring for 0 986 611 459 diaphragm controllerPuller for end cap 0 986 611 668Sleeve for lateral end cap 0 986 611 676Wrench for control sleeve 0 986 611 738Locking device for controller flyweights 0 986 611 746Assembly device for roller tappet 0 986 611 993Press-in tools for roller bearings on 0 986 612 065 camshaft and bearing in pump housingSpecial accessories set for testing Bosch H and R pumps16Mechanical pumps:H/R/P/M pumpsRepair toolsRepair of electronically controlled in-line fuel-injection pumps (EDC) of sizes H, R, (M)Designation Order numberTool set, tool box equipped 0 986 614 400Scope of delivery Tool tray, tool box empty 0 986 614 402Setting gauge 0 986 612 301Tracing gauge 0 986 612 308Assembly gauge 0 986 612 590Guide pin for short-circuiting ring 0 986 612 598Retaining device 0 986 612 601Retaining device prestroke shaft, 0 986 612 620 start of delivery, rack-travel sensor short-circuiting ring Mounting sleeve for sealing ring in the 0 986 612 639 prestroke shaft bearingDisassembly tool for wedge bolt 0 986 612 640Mounting wrench for threaded sleeves 0 986 612 643Measuring device for solenoid armature stroke 0 986 612 657Setting gauge 0 986 612 664Tracing gauge 0 986 612 669Cover plate (accessory part) 0 986 612 675Cover for prestroke solenoid 0 986 612 676Puller 0 986 618 245Designation Order numberFurther accessories Assembly wrench for camshaft 0 986 612 071Assembly device for roller tappet 0 986 612 072Assembly sleeve for radial shaft seal 0 986 612 085Support ring for pump housing 0 986 612 106Locking pin for pump plunger 0 986 612 114Tool kit for bottom end cap 0 986 612 119Pump plunger caliper 0 986 612 120Forcing plate for camshaft bearing 0 986 612 134Assembly mandrel for end caps of 0 986 612 156 bore for holding up tappetRetaining device for speed pulse 0 986 612 305 generator RE24, RE30Spring clamp for control rack return spring 0 986 612 311Removal device for barrel-and-valve assembly 0 986 612 397Roller tappet holder 0 986 612 482Socket wrench for tappet holder 0 986 612 489Centering mandrel for roller tappet 0 986 612 492Guide sleeve for roller bearing 0 986 612 493Press-in tool for roller bearing 0 986 612 494Removal device for bearing cap 0 986 612 505Mounting sleeve for O-ring on the 0 986 612 606 delivery-valve holderPressure tester, constant-pressure valves 0 986 612 619Retaining device for drive flange 0 986 612 694Locating pin for drive flange 0 986 612 697Adapter for coupling assembly 0 986 612 710Measuring device, axial clearance measuring device 0 986 612 837Directional-control valve for fuel 0 986 615 111 pressure measurementTool kit for repair, testing and adjustment of positioners(RE positioners) of electronically controlled governors for inline injection pumps of types H, P, R, and M17Designation Order numberFurther accessories Test device for rack-travel evaluation 0 986 610 101Measurement cable for rack-travel sensor 0 986 610 102Adapter line for RE24, RE30 0 986 610 104Bench stand 0 986 611 248Removal hook for sealing rings 0 986 611 292Roller tappet holder 0 986 611 298Assembly device for barrel-and-valve assembly 0 986 611 356Combined tool holder for flange mounting 0 986 611 358Retainer 0 986 611 441Socket wrench for delivery-valve holder 0 986 611 451Ring wrench 0 986 611 452Socket wrench for auxiliary spring 0 986 611 459Puller for end caps 0 986 611 668Sleeve for lateral end caps 0 986 611 676Wrench for control sleeves 0 986 611 738Locking device for controller flyweights 0 986 611 746Assembly device for roller tappet 0 986 611 993Assembly sleeve 0 986 612 060Spacer plate for barrel-and-valve assembly 0 986 612 061Designation Order numberTool set, tool box equipped 0 986 614 415Scope of delivery Tool tray, tool box empty 0 986 614 417Puller for swivel-joint roller bearings 0 986 612 630 Angle bracket for roller tappets 0 986 612 636Adapter for camshaft bearings 0 986 612 646Press-out mandrel for cylindrical roller bearings 0 986 612 648Clamping fixture / drive assembly for sump 0 986 612 649 and flatbed mounting Connecting flange for test oil supply 0 986 612 653 of the test benchPress-in tool for cylindrical roller bearings 0 986 612 655Press-in tool for cylindrical roller bearings 0 986 612 659Mandrel for cylindrical roller bearings 0 986 612 660Repair toolsMechanical pumps:H/R/P/M pumpsTool kit for repair of type H, P and R inline injection pumps18Mechanical pumps:A pumpsSpecial accessories set for testing Bosch A pumpsTest equipment EPS 815 / EPS 625Designation Order numberSpecial accessories set for A pumps 1 687 005 019Scope of deliveryBench stand radius 45 mm 1 688 030 147Clamping flange 92 mm and 68 mm 1 685 720 017Reduction ring 72 mm 1 680 103 007Reduction ring 80 mm 1 680 202 004Reduction ring 85 mm 1 680 202 005Prestroke measuring device 1 688 130 041Test pressure line 1 680 750 01419Mechanical pumps:A pumpsRepair toolsRepair of in-line fuel-injection pumps of the model series PE(S)..A..D/S 1000, -/S 2000, -/3000 with-out governor, charge-pressure-dependent full-load stop (LDA) and timing deviceRepair of in-line fuel-injection pumps of the model series PE(S)..A..D/S 1000, -/S 2000, -/3000 with-out governor, charge-pressure-dependent full-load stop (LDA) and timing deviceDesignation Order numberRepair tools for A pumps (I)Tool set, tool board equipped 0 986 614 150Scope of deliveryTool tray, tool board empty 0 986 614 152Assembly sleeve for radial shaft seal 0 986 611 049Assembly sleeve for radial shaft seal 0 986 611 051Measuring device for camshaft 0 986 611 092 longitudinal clearanceMeasuring block for camshaft 0 986 611 139Wrench for camshafts 0 986 611 211Tappet holder 0 986 611 227Pump plunger caliper 0 986 611 237Puller 0 986 611 246Roller tappet holder 0 986 611 298Handheld milling cutter for element seats 0 986 611 324Handheld milling cutter for element seats 0 986 611 328Reamer for control rack guide bushes 0 986 611 478Wrench set, fork wrench set 0 986 612 247Mandrel for bottom end cap 0 986 612 357Measuring device for camshaft 0 986 611 2821 longitudinal clearanceDesignation Order numberRepair tools for A pumps (II) Tool set, tool board equipped 0 986 614 160Scope of deliveryTool tray, tool board empty 0 986 614 162Puller (pressure valve lifter) 0 986 611 100Power screwdriver for control rack stop sleeve 0 986 611 214Puller (pressure valve lifter) 0 986 611 402Tappet holder for fast-running pumps 0 986 611 471Adapter for dial gauge rest 0 986 611 616Forcing plate for camshaft bearing 0 986 612 134Sleeve for camshaft bearing 0 986 612 137Tool kit for bottom blanking plug 0 986 612 139Handheld milling cutter for element seats 0 986 611 3251 Not included in the tool board equipment. A corresponding position has been reserved on the board.20Mechanical pumps:M-MW pumpsSpecial accessories set for testing Bosch M-MW/RW pumpsDesignation Order numberSpecial accessories set for M-MW pumps 1 687 005 020Scope of deliveryBench stand radius 50 mm 1 688 030 150Trestle 1 688 030 161Coupling half cone 25 mm 1 686 430 026Prestroke measuring device for M pump 0 681 440 017Prestroke measuring device for MW pump 1 688 130 135Coupling half for DB Typ 190 1 686 432 022Coupling half for DB Typ 191 1 685 720 208Test pressure line 1 680 750 008Connection set 1 687 010 083Test nozzle-and-holder assembly 1 688 901 101Test nozzle-and-holder assembly 1 688 901 111Accessory set for rack travel measuring device for M pump 1 688 130 042Test equipment EPS 815 / EPS 62521Mechanical pumps:M-MW pumpsRepair toolsRepair of in-line fuel-injection pumps of model series PE(S) ..M.. with and without port-closing sensor system (FBG system), without governor, atmospheric-pressure-dependent full-load stop (ADA) and timing deviceRepair of in-line fuel-injection pumps of model series PE(S) ..MW.. S1 (8 mm stroke) ..S100 (10 mm stroke) and ..S1500, without governor, charge-pressure- dependent full-load stop (LDA) and timing deviceDesignation Order numberRepair tools for M pumps Tool set, tool board equipped 0 986 614 170Scope of deliveryTool tray, tool board empty 0 986 614 172Handheld milling cutter for element seats 0 986 611 329Reamer for control rack guide bush 0 986 611 472Tappet holder 0 986 611 516Socket wrench for delivery-valve holder 0 986 611 623Press-in tool for camshaft bearing 0 986 611 635Tappet holder 0 986 612 089Stamping tool for control rack screw cap 0 986 612 241Socket wrench for armature on full-load screw 0 986 612 599Measuring device for camshaft 0 986 611 0921 longitudinal clearanceMeasuring block for camshaft projection 0 986 611 1391Wrench for camshaft 0 986 611 2111Pump plunger caliper 0 986 611 2371Puller 0 986 611 2461Tappet holder 0 986 611 4711Setting device for control lever 0 986 612 600Designation Order numberRepair tools for MW/RW pumps Tool set, tool board equipped 0 986 614 180Scope of deliveryTool tray, tool board empty 0 986 614 182 Puller 0 986 611 246Designation Order numberRepair tools for MW/RW pumps: Scope of delivery continued Adapter for dial gauge rest 0 986 611 616Roller tappet holder 0 986 611 653Separating tube for fuel gallery 0 986 611 660Separating tube for fuel gallery 0 986 611 663Assembly sleeve for camshaft in needle bearing 0 986 611 666Assembly sleeve for camshaft in needle bearing 0 986 611 667Puller for end cap 0 986 611 668Plate for pump housing and barrel-and-valve 0 986 611 677 assemblyPress-in tool for needle bearing 0 986 611 679Press-in tool for deep groove ball bearing 0 986 611 680Setting device for control sleeve 0 986 611 683Socket wrench for locknut 0 986 611 695Socket wrench for auxiliary idle-speed spring 0 986 611 696Roller tappet holder 0 986 611 733Measuring device for pin projection 0 986 611 736Assembly mandrel for compression spring 0 986 611 745Locking device for controller flyweights 0 986 611 746Puller 0 986 611 854Mandrel for spacer rings 0 986 612 146Assembly sleeve for locking ring 0 986 612 147Sleeve for shaft seal 0 986 612 148Assembly sleeve for radial shaft seal 0 986 611 0491Wrench for camshaft 0 986 611 2111Adapter 0 986 611 2751Roller tappet holder 0 986 611 29811 Not included in the tool board equipment. A corresponding position has been reserved on the board.22Mechanical pumps:P pumpsTest equipment EPS 815 / EPS 625 Repair toolsTool set for P pumps (I) Tool set for P pumps (II)Tool set for P pumps (III) Tool set for P pumps (IV)Designation Order numberRepair tools for P pumps (I) Tool set, tool board equipped 0 986 614 240Scope of deliveryTool tray, tool board empty 0 986 614 242Assembly sleeve for radial shaft seal 0 986 611 049Assembly sleeve for radial shaft seal 0 986 611 051Measuring device for camshaft 0 986 611 068 longitudinal clearanceAssembly wrench for camshaft clutch dogs 0 986 611 084Assembly sleeve for radial shaft seal 0 986 611 122Measuring block for camshaft projection 0 986 611 278Assembly device for barrel-and-valve assembly 0 986 611 356Measuring device for camshaft 0 986 611 383 longitudinal clearancePuller 0 986 611 2461Socket wrench for threaded sleeves 0 986 611 398Measuring block for camshaft projection 0 986 611 399Socket wrench for delivery-valve holder 0 986 611 451Ring wrench 0 986 611 452Tappet holder 0 986 611 613Tool kit for locking ring on baffle plate 0 986 611 627Socket wrench for control rack slotted nut 0 986 612 129Removal device for barrel-and-valve assembly 0 986 612 397Assembly sleeve 0 986 611 992Designation Order numberSpecial accessories set for P pumps 1 687 005 021Scope of deliveryClamping flange 95 mm 1 685 720 060Clamping flange 107 mm 1 685 720 159Bench stand radius 56 mm 1 688 030 153Flat-base bench stand 1 688 030 141Trestle 1 688 030 184Coupling half cone 25 mm 1 686 430 030Coupling half cone 30 mm 1 686 430 032Coupling half cone 30 mm 1 686 430 034Coupling half cone 35 mm 1 686 430 038Prestroke measuring device 1 688 130 112Fitting 1 683 457 082Fitting 1 683 457 084Test pressure line 1 680 750 089Test pressure line 1 680 750 075Test nozzle-and-holder assembly 1 688 901 105Collar nut for 1 688 130 130 1 683 315 022Coupling assembly, zero backlash 1 686 401 024Coupling assembly, zero backlash 1 685 702 073Guard ring 1 685 510 176Clamping flange accessory set 1 687 000 065 1 Not included in the tool board equipment. A corresponding position has been reserved on the board.23Mechanical pumps:P pumpsRepair toolsDesignation Order numberRepair tools for P pumps (II) Tool set, tool board equipped 0 986 614 250Scope of deliveryTool tray, tool board empty 0 986 614 252Removal device for flywheels 0 986 611 374Retainer 0 986 611 441Measuring block for camshaft projection 0 986 611 1391Tool kit for bottom end caps 0 986 612 1191Adapter for dial gauge rest 0 986 611 616Wrench for control sleeve 0 986 611 738Mandrel (5.8 mm) for pump plunger 0 986 612 086Mandrel (8.5 mm) for pump plunger 0 986 612 087Forcing plate for camshaft bearing 0 986 612 1341Sleeve for camshaft bearing 0 986 612 13711 Not included in the tool board equipment. A corresponding position has been reserved on the board.Designation Order numberRepair tools for P pumps (III) Tool set, tool board equipped 0 986 614 260Scope of deliveryTool tray, tool board empty 0 986 614 262Sleeve for lateral end caps 0 986 611 676Assembly sleeve for roller bearing 0 986 612 060Spacer plates for element assembles 0 986 612 061Press-in tool for roller bearing 0 986 612 064Press-in tool for roller bearing 0 986 612 065 camshaft and pump housing bearingRoller tappet holder 0 986 612 066Roller tappet holder 0 986 611 2981Puller for end cap 0 986 611 6681Assembly wrench for camshaft 0 986 612 0711Removal device for drive flange 0 986 612 079Assembly sleeve for radial shaft seal 0 986 612 085Support ring for pump housing 0 986 612 106Removal device for swivel-joint roller bearing 0 986 612 107Locking pins for pump plunger 0 986 612 114Pump plunger caliper 0 986 612 120Assembly mandrel 0 986 612 156Designation Order numberRepair tools for P pumps (IV) Tool set, tool board equipped 0 986 614 270Scope of deliveryTool tray, tool board empty 0 986 614 272Assembly device for roller tappet 0 986 612 072Tool kit for bottom end caps 0 986 612 119Compensating ring for injection pump drivetrain 0 986 612 234Mandrel for camshaft 0 986 612 246Assembly sleeve for anti-erosion cap circlip 0 986 612 325Sleeve for camshaft 0 986 612 354Assembly mandrel for bearing outer race 0 986 612 355Roller tappet holder 0 986 612 482Socket wrench for tappet holder 0 986 612 489Mandrel for locking ring and tappet roller 0 986 612 492Guide sleeve for camshaft 0 986 612 493Press-in tool for roller bearing 0 986 612 494Assembly device for element seal 0 986 612 495Removal device for anti-erosion caps 0 986 612 498Removal device for bearing cap 0 986 612 505Assembly sleeve for O-ring on 0 986 612 606 delivery-valve holderDesignation Order numberRepair tools for fuel injection governors of RQ, RQV, RSV and MPC (LDA)Tool set, tool board equipped 0 986 614 190Mechanical governors for A, M, MW, P and R pumps24Mechanical pumps:VE pumpsSpecial accessories set for testing Bosch VE pumpsDesignation Order numberSpecial accessories set for VE pumps 1 687 005 022Scope of deliveryClamping flange 50 mm 1 685 720 062Injection timing tester EP/VA..C.. 1 688 130 121Injection timing tester EP/VE.. 1 688 130 227Prestroke measuring device 1 688 130 180Support device KDEP 1140 0 986 611 876Test pressure line 1 680 750 017Test pressure line 1 680 750 073Test pressure line 1 680 750 085Test nozzle-and-holder assembly 1 688 901 000Test nozzle-and-holder assembly 1 688 901 020Test nozzle-and-holder assembly 1 688 901 022Test nozzle-and-holder assembly 1 688 901 023Banjo bolt 1 683 456 000Banjo bolt 1 683 370 011Flushing valve 1 687 010 126Test equipment EPS 815 / EPS 62525Designation Order numberRepair tools for VE pumps (II) Tool set, tool board equipped 0 986 614 230Scope of deliveryTool tray, tool board empty 0 986 614 232Adapter for dial gauge rest 0 986 611 616Mandrel for drive shaft 0 986 611 912Adjustment plate for timing device position 0 986 611 913Sleeve for manifold-pressure 0 986 611 922 compensator strokewShifting square 0 986 611 945Set for drive shaft bearing bush (17 mm) 0 986 611 946Set for drive shaft bearing bush (20 mm) 0 986 611 953Mandrel for coupling half 0 986 611 959Screw for speed control lever 0 986 611 966Spring clamp for shifting point 0 986 611 969Setting wrench for controller axis 0 986 611 971Mandrel for end cap 0 986 611 973Twist drill bit for ball sealing bore 0 986 611 974Mandrel for spring retainer 0 986 611 975Lead sealing device for synthetic seals 0 986 611 976Drill bush for lateral threaded bore 0 986 612 487Assembly plate for sliding bolt 0 986 612 585Socket wrench for triangular screw 0 986 612 605Stop screw for potentiometer voltage and 0 986 612 690 delivery quantityWrench for camshaft 0 986 611 2111Removal hook for sealing rings and 0 986 611 2921 tappet springs Assembly sleeve for radial shaft seal 0 986 611 9231Designation Order numberRepair tools for VE pumps (I) Tool set, tool board equipped 0 986 614 220Scope of deliveryTool tray, tool board empty 0 986 614 222Puller for clamping sleeve 0 986 611 562Male triangular wrench for plug screw 0 986 611 750Pin socket wrench for controller shaft 0 986 611 751Spacer for start-quantity position 0 986 611 753Socket wrench for pressure-control valve 0 986 611 757Socket wrench for triangular shoulder screw 0 986 611 758Measuring device 0 986 611 759Press-in tool for delivery valve 0 986 611 766Press-in tool for clamping sleeve 0 986 611 769Assembly wrench for setting shaft 0 986 611 778Assembly mandrel for eccentric ring 0 986 611 780Protective sleeve for roller ring 0 986 611 790Assembly shell for impeller 0 986 611 791Clamping device for diaphragm sliding bolt 0 986 611 792Alignment pin for alignment 0 986 611 795Puller for bearing bush 0 986 611 796Measuring sleeve 0 986 611 799Stamping tool for control lever 0 986 611 803Puller for radial shaft seal (17 mm) 0 986 611 817Puller for radial shaft seal (20 mm) 0 986 611 821Dial gauge holder for locating collar 0 986 611 848Spacer for stop lever 0 986 611 853Tool set for bronze bearing bush 0 986 611 859Measuring device for MS dimension 0 986 611 914Dial gauge holder for locating collar 0 986 611 9051 Not included in the tool board equipment. A corresponding position has been reserved on the board.Repair toolsMechanical pumps:VE pumpsTool set for repair of mechanically controlled(VE.F) and electronically controlled (VE.E and VE.M)distributor injection pumps26Mechanical pumps: EDC-VETest device EDC-VE EPS 865By using the EPS 865, electronically controlled distributor injection pumps (VE.E) can be tested on the injection component test bench by using a potentiometer.Distributor injection pumps (VE.E) with HDK sensors must be tested in combination with the EPS 910 activation unit.Test devices EDC-VE: EPS 865The use of these accessory devices increases the number of functions of the injection componenttest bench EPS 815 / EPS 625Designation Order numberEPS 865 test device EDC-VE 0 684 200 615Special accessoriesEPS 910 activation unit with half-differential 1 687 022 281 short-circuit ring travel sensor for EPS 865EPS 865 in combination with the EPS 910 for testing distributor injection pumps with HDK sensors27Please note additional test set accessories and accessories for test benches (see quotation sheets)Solenoid valve controlled distributor pumps:VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M)VPM 844 Retrofit kit for testing and programming solenoid valve controlled Bosch distributor pumpsThe basis for Bosch component testing is the injection component test bench EPS 815 plus KMA measurement technology. Only the use of the VPM 844 retrofit kit can guarantee pump testing in accordance with manufacturer's specifications.Automatic programming with VPM 844 f Automated test sequence f All adjusting tasks carried out through control unit programming f Exact power supply by means of precision stabilizer f Calibration and programming by PCScope of delivery VPM 844Special connecting cables, clamp-on sensors, flanges, connection unit, speed sensor, precision voltage stabilizer, various small partsDesignation Order numberRetrofit kit VPM 844 for solenoid valve controlled distributor pumps 29/30/44 1 687 002 844 Important: Coolant temperature for tests of VP 29/30/44 permissible up to maximum 17 C. Additional measures may be necessary on site if the temperature is exceeded. Note: Only for EPS 815 as of manufacturing date 01/2001 AccessoriesComputer unit WIN 7 altimate 64 bit Celeron 2,2 GHz, VP 44 multilingual, without keyboard 1 687 023 634 Note: If WIN 2000, PC 1 687 022 958 is already present, only order the VP-M retrofit kit The VP-M retrofit kit for the conversion of CR (PC) to VP 44 (PC) includes CAN plug-in card 1 688 400 305, 1 687 001 949 SVTW plug-in card 1 688 400 292, ISO communications module 1 687 023 524, SVTW plug-in card 1 688 400 292, ISO communications module 1 687 023 524Transformer conversion kit 400 - 500 V for EPS 815. Required up to production data 07/2005 1 687 001 800Transformer conversion kit 200 - 240 V for EPS 815. Required up to production data 07/2005 1 687 001 801Test pressure line L= 350 mm (Ford/Rover VP 29/30) 1 680 750 100Test pressure line L= 450 mm (Audi/BMW/Ford/Nissan/Opel VP 44) 1 680 750 101Test pressure line L= 845 mm (Cummins/John Deere/MAN/Nissan/VM Motori/Volvo VP 44) 1 680 750 102Test pressure line L= 450 mm (Opel VP 29/SISU, Perkins VP 30) 1 680 750 103Calibration nozzle holder combination model IX Passenger car/commercial vehicle (d= 0.5), 6 units recommended 1 688 901 116Calibration nozzle holder combination model X Passenger car (d= 0.4), 6 units recommended (only VP 44) 1 688 901 118Calibration nozzle holder combination model X Commercial vehicle (d= 0.5), 6 units recommended (only VP 44) 1 688 901 119Calibration nozzle holder combination model X Commercial vehicle (d= 0.55), 6 units recommended 1 688 901 120Bench stand Audi, 2 units necessary (only VP 44) 1 688 030 186Heat exchanger (2,500 bar) 1 687 010 336Update set for old heat exchanger 1 687 010 130 (1,800 bar) for customers who use retrofit kit CRS 845 H (2,500 bar) 1 687 010 337Cable clip set 1 680 190 018Specified data on CD TestData for CR injectors (passenger car/commercial vehicle) and CR/VP-M pumps. 1 687 370 270 Update subscription via ESI[tronic] ServiceLine Test equipment EPS 815Retrofit kit VPM 844For testing VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M)28Solenoid valve controlled distributor pumps: VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M)Tool set for repair of electronically controlled distributor injection pumps VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M)Designation Order numberRepair tools VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M) Tool set, tool board equipped 0 986 614 040Scope of deliveryTool tray, tool board empty 0 986 614 042Striking tool for drive pinion 0 986 612 252Assembly device for locking ring 0 986 612 255Assembly mandrel for vane-type supply pump 0 986 612 448Press-in tool for flange shaft seal 0 986 612 846Press-in tool for flange shaft seal 0 986 612 844Dynamometer for press-in force 0 986 612 459Puller for shaft seal 0 986 612 465Press-in tool 0 986 612 503Assembly mandrel for high-pressure sealing ring 0 986 612 808Socket wrench for overflow valve 0 986 612 809Sleeve for drive shaft 0 986 612 810Mandrel for coupling assembly 0 986 612 812Disassembly tool for PCB track film 0 986 612 813Assembly device for distributor body 0 986 612 816Assembly device for timing device plunger 0 986 612 817Press-on plate for angle-of-rotation sensor film 0 986 612 818Power screwdriver for clamping nut 0 986 612 819Bolt for cam ring 0 986 612 822Puller for deep groove ball bearing 0 986 612 823Press-off device for diaphragm 0 986 612 829Test device for drive shaft position 0 986 614 046Measuring device 1 688 130 237Piston stroke measuring equipment VE.E 1 688 130 239Repair tools29Common Rail System:Basis set for CR components (CP/CRI)Retrofit kit CRS 845 HBasis for testing Common Rail components f Software-controlled test f Return flow pressure control by regulating valve f Adaptation and fixtures for various components with corresponding special accessories f High-pressure rail that functions as a pressure accumulator, including pressure sensor and integrated controller. f Distributor for separation of the volume flow before cooling and volume measurementThe retrofit kit CRS 845 H enables reliable testing of Diesel components up to a pressure of 2,500 bar. The corresponding special accessories sets are available for testing various high-pressure pumps.Scope of delivery CRS 845 HSplash protection, control unit, test rail 2,500 bar, various adapters and connecting lines, regulating valve, various small partsTest equipment EPS 815Designation Order numberRetrofit kit CRS 845 H for Common Rail components 1 687 002 845Special accessoriesUpdate set to 1,800 bar 1 687 001 612 required for existing CRS 845 with manufacturing date before 05/2006Update set CRS 845 H 1 687 010 334 required if CRS 845 (1,800 bar) 1 687 001 845 is already present and upgrade to 2,500 bar is requested CRS 845 (1,800 bar) => CRS 845 H (2,500 bar) CP1/CP1H pump set 1 687 010 341CP2 pump set 1 687 010 342 (lube oil supply required) CP3 pump set 1 687 010 182 (lube oil supply is required for CP3.3/3.4) CP third-party pump set (Delphi/Denso/Siemens) 1 687 010 183 Successor set for 1 687 010 161/162/166Lube oil supply, required for CP2/CPN2/CPN2.2/CP3.4 pumps and/or CAM 847 1 687 001 977Please note additional test set accessories and accessories for test benches (see quotation sheets)30Common Rail System:CP1/CP1H Scope of delivery of special accessories set CP1Drive flange, cone 20 CP1, Drive flange Oldham CP1, Clamping flange CP1, Connection set CP1 pumps DCDesignation Order numberRepair tools CP1/CP1H Tool set, tool board equipped 0 986 614 360Scope of deliveryTool tray, tool board empty 0 986 614 362Puller for radial shaft seal 0 986 611 821Puller for pressure-control valve 0 986 612 062Press-in tool for low-pressure connection 0 986 612 200Press-in tool for low-pressure connection 0 986 612 201Press-in tool for low-pressure connection 0 986 612 205Puller for barrel-and-valve assembly 0 986 612 397Dummy plug for housing bore 0 986 612 413Parts set for shaft seal 0 986 612 422Adjusting screw for cylinder-head cover 0 986 612 501Guide pin for short-circuiting ring 0 986 612 598Assembly sleeve for shaft 0 986 612 779Assembly sleeve for O-ring 0 986 612 787Spacer tube 0 986 612 801Support flange 0 986 612 806Puller for flange 0 986 612 820Assembly sleeve for cone shaft 0 986 612 884Press-in tool for low-pressure connection 0 986 612 886Assembly mandrel for gear pump 0 986 611 665Assembly mandrel for gear pump 0 986 611 675Press-in tool for low-pressure connector 0 986 612 904Special accessories set CP1 permits testing of Common Rail high-pressure pumps of the first generation.Repair toolsTest equipment EPS 815/EPS 708Scope of delivery of special accessories set CP1/CP3Drive flange, cone 20 CP1, drive flange Oldham CP1, clamping flange CP1, connection set CP1 pumps DC, drive flange cone 25 CP3, M14 x 1.5, clamping flange CP3, pressure hose for connection of volume flow measurement, fitting, O-ring, 8 x 2,5, retaining plate, drive flange cone 25, M18 x 1.5, drive flange CP3 Oldham, ring fitting, T fitting, hose clamp, adapter 1 x CP3, pressure gauge 0600 KPa, pressure gauge -100250 KPa, parts set throttle, metering unit ZME 0928B00561 for 1L/H, software package, CD-ROM, hose line NW12.5 AD15 length 600 mm, union nut M22 x 1.5 x 17, cutting ring, installation instructions,operating instructions, various small partsRepair of Common Rail high-pressure pumps of the model series CP1 and CP1HDesignation Order numberSpecial accessories set CP1 1 687 010 341 Can be used on EPS 815 (can also be used for EPS 708, but is not specially recommended for the EPS 708, as parts are delivered that are not required on the EPS 708)Special accessories set CP1/CP3 1 687 010 346 Can only be used specifically on EPS 708 (the CP1 and CP3 set scope of delivery has been adapted and grouped for the EPS 708)High-pressure hose 2,500 bar 1,000 mm 1 687 016 064Please note additional test set accessories and accessories for test benches (see quotation sheets)31Common Rail System:CP1/CP1H Common Rail System:CP2/CPN2Scope of delivery CP2Throttle, banjo union for D=16, AD15, hose line NW12.5, AD15, L=1100, M14 x 1.5-A15, M14 x 1.5, T-threaded connection AD15-10-15, swiveling screw-fitting AD15-M18 x 1.5, pressure gauge 2.5 MPa, steel pipe AD15, hose line NW8 AD10, L=1350, screw connection, speed sensor adapter line, adapter line for DMV, connecting line to CP2, pressure hose ID8, PVC hose, printed circuit board equipped, single-stage box filter, plug screw M18 x 1.5, temperature sensor, clamping flange, O-ring 12.5 x 2.5, bracket, flat sealing ring A18 x 22, intake line retrofit kit, CD-ROM, software package, installation instructions, operating instructions, various small partsWith its CP2 Common Rail pump, Bosch has a special commercial vehicle application in its range. It is currently used for Mitsubishi and RVI.The special accessories set CP2 permits testing of these commercial vehicle Common Rail pumps.Designation Order numberRepair tools CP2 Assembly sleeve for radial shaft seal 0 986 611 037Roller tappet holder 0 986 611 298Assembly sleeve 0 986 611 992Assembly device for roller tappet 0 986 611 993Clamp block 0 986 611 096Tool kit for bottom blanking plug 0 986 612 139Assembly device for drive gear 0 986 612 857Tappet holder 0 986 612 858Puller for drive bearing cap 0 986 612 859Puller for barrel-and-valve assembly 0 986 612 860Assembly sleeve for upper element sealing ring 0 986 612 861Assembly sleeve for lower element sealing ring 0 986 612 862Support ring for shaft seal 0 986 612 863Assembly mandrel for shaft seal 0 986 612 864Press-in tool for barrel-and-valve assembly 0 986 612 865Guide pin for drive bearing cap 0 986 612 866Guide pin for housing assembly 0 986 612 867Assembly device for bearing cap/housing 0 986 612 868Assembly mandrel for bottom blanking plug 0 986 612 869Repair toolsTest equipment EPS 815Designation Order numberLocking device for crankshaft 0 986 612 741Spacer for belt pulley 0 986 612 744Removal and installation toolsDesignation Order numberSpecial accessories set CP2 1 687 010 342High-pressure hose 2,500 bar 1,000 mm 1 687 016 064 for CP2 testing, two hoses are necessaryPrinted circuit board for testing CP2. 1 688 400 320 Required for already existing CRS 845 with production date before 04/2004Lube oil supply, required for CP2/CPN2/ CPN2.2/CP3.4 pumps and/or CAM 847 1 687 001 977Please note additional test set accessories and accessories for test benches (see quotation sheets)32Common Rail System:CP3New opportunities for the Diesel workshopPowerful, modern Common Rail Systems are making an increasing impact on the market. The latest generation of high-pressure pumps is deployed here, the volume-controlled CP3.The special accessories set CP3 from Bosch makes professional diagnostics in the workshop and the repair of the latest Diesel Systems possible. For sophisticated component repair, the Diesel specialists also have Bosch know-how at their disposal.Test equipment EPS 815/EPS 708 Repair toolsDesignation Order numberRepair tools CP3 flange Tool set, tool board equipped 0 986 610 360Scope of deliveryTool tray, tool board empty 0 986 610 362Guide sleeve for press-in tool 0 986 612 907Support for press-in tool 0 986 613 114Support for pre-pressing/pressing in 0 986 613 142 housing bushDownholder for pre-pressing/pressing in 0 986 612 849 housing bushSupport for holder 0 986 613 141Screw clamp 0 986 612 414Rail 0 986 613 148Plunger for housing bush 0 986 613 126Plunger for housing bush 0 986 613 283Plunger for housing bush 0 986 613 124Plunger for housing bush 0 986 613 112Plunger for housing bush 0 986 613 140Press-in tool for housing bush 0 986 613 137Axial measuring device for measuring 0 986 610 281 axial clearanceAxial measuring device for measuring 0 986 610 282 axial clearanceClamp block for measuring axial clearance 0 986 611 096Adapter for measuring axial clearance 0 986 612 835Sleeve for extending the bell 0 986 613 128Fastening 0 986 613 113Screw for guide piece 0 986 613 399Scope of delivery continued on next pageScope of delivery CP3Drive flange, cone 25 CP3, M14 x 1.5, clamping flange CP3, fitting, O-ring, 8 x 2.5, retaining plate, drive flange, cone 25, M18 x 1.5, drive flange CP3 Oldham, banjo union, T-adapter, hose clip, adapter 1 x CP3, pressure gauge 0600 KPa, pressure gauge -100250 KPa, throttle parts set, metering unit ZME 0928B00561 for 1L/H, software package, CD-ROM, hose line NW12.5 AD15, length 600 mm, cap nut M22 x 1.5 x 17, cutting ring, installation instructions, operating instructions, various small partsDesignation Order numberSpecial accessories set CP3 1 687 010 182 Can be used on EPS 815 (can also be used for EPS 708, but is not specially recommended for the EPS 708, as parts are delivered that are not required on the EPS 708)Special accessories set CP1/CP3 1 687 010 346 Can only be used specifically on EPS 708 (the CP1 and CP3 set scope of delivery has been adapted and grouped for the EPS 708) Further special accessories:High-pressure hose 2,500 bar 1,000 mm 1 687 016 064Update set CP3.4 return line connection1 1 687 016 061 Lubrication supply EPS 815 1 687 001 977Lubrication supply EPS 708 1 687 001 9311 CP3.4 return line connection, included as of 09/2009 in the scope of delivery of the CP3Please note additional test set accessories and accessories for test benches (see quotation sheets)33Common Rail System:CP3Repair toolsDesignation Order numberRepair tools CP3 flange: Scope of delivery continued Stud bolt 0 986 612 992 Stud bolt 0 986 612 993Stud bolt 0 986 612 994Collet for removing housing bush 0 986 613 129Collet for removing housing bush 0 986 613 280Collet for removing housing bush 0 986 613 120Collet for removing housing bush 0 986 613 130Test adapter for leak test of 0 986 612 887 outer shaft sealDesignation Order numberAdditional repair tools CP3 Load sensor for shaft seals, bushes, etc. 0 986 612 878Force transducer for pressures 0 986 612 997Puller for shaft seals 0 986 612 465Designation Order numberRepair tools for CP3 housing Tool set, tool board equipped 0 986 610 370Scope of deliveryTool tray, tool board empty 0 986 610 372Washer for flange bush 0 986 613 328Plunger for flange bush 0 986 613 327Plunger for flange bush 0 986 613 326Wrench socket, Torx T50 IP 0 986 613 145Washer for disassembly of thrust rings 0 986 613 374Guide pin for disassembly of thrust rings 0 986 613 375Nut for disassembly of thrust rings 0 986 613 376Washer for calking thrust rings 0 986 613 377Washer for calking thrust rings 0 986 613 378Sleeve for calking thrust rings 0 986 613 381Sleeve for calking thrust rings 0 986 613 382Sleeve for calking thrust rings 0 986 613 383Guide sleeve for pressing in flange bushes 0 986 613 362Guide sleeve for pressing in flange bushes 0 986 613 364Guide sleeve for pressing in flange bushes 0 986 613 451Guide sleeve for pressing in flange bushes 0 986 613 457Guide sleeve for pressing in flange bushes 0 986 613 323Support for pressing in flange bushes 0 986 613 359Plunger for flange bush 0 986 613 324Plunger for flange bush 0 986 613 325Assembly sleeve for O-ring of 0 986 611 706 cascade overflow valveAssembly sleeve for cone shaft 0 986 612 883Assembly sleeve for shaft 0 986 612 779Assembly sleeve for shaft 0 986 612 831Assembly sleeve for O-ring of metering unit 0 986 611 815Assembly sleeve for overflow valve 0 986 613 152Assembly sleeve for O-ring of metering unit 0 986 611 851Assembly sleeve for cone shaft 0 986 612 884Press-in tool for inner flange shaft seal 0 986 612 841Stamping tool for eliminating 0 986 613 371 distortion in the flangeStamping tool for eliminating 0 986 613 372 distortion in the flangeDesignation Order numberRepair tools for CP3 housing: Scope of delivery continuedStamping tool for eliminating 0 986 613 373 distortion in the flangeStamping tool for eliminating 0 986 610 289 distortion in the flangePress-in tool for flange shaft seal 0 986 612 845Press-in tool for flange shaft seal 0 986 612 844Press-in tool for flange shaft seal 0 986 612 843Press-in tool for flange shaft seal 0 986 610 256Press-in tool for flange shaft seal 0 986 612 842Press-in tool for flange shaft seal 0 986 612 846Press-in tool 0 986 612 503 Rotary button for pump shaft 0 986 613 160Socket wrench for low-pressure connections 0 986 611 489Socket wrench for low-pressure connections 0 986 612 991Plunger for flange bush 0 986 613 352Washer for flange bush 0 986 613 353Washer for flange bush 0 986 613 354Support for flange bush 0 986 613 355Washer for flange bush 0 986 613 356Washer for flange bush 0 986 613 357Plunger for washer 0 986 613 358Fastener for flange bush 0 986 613 363Screw for guide piece 0 986 613 399Piston ring for calking the 0 986 612 854 flange thrust ringPiston ring for calking the 0 986 612 855 flange thrust ringPiston ring for calking the 0 986 612 853 flange thrust ringPiston ring for calking the 0 986 612 856 flange thrust ringPiston ring for calking the 0 986 613 316 flange thrust ringPiston ring for calking the 0 986 610 283 flange thrust ringDisassembly tool for removing 0 986 613 385 the flange thrust ringPlunger for flange bush 0 986 613 367Plunger for guiding the 0 986 613 368 press-in tool for flange bushPlunger for flange bush 0 986 613 361Plunger for flange bush 0 986 613 369Washer for calking the friction washer 0 986 613 384Support for aligning the load sensor 0 986 613 386Support for flange bush 0 986 613 365Support for flange bush 0 986 613 36634Test equipment for Common Rail components from other manufacturersWith its component test benches EPS 815 and EPS 708, Bosch offers Diesel specialists an extensive, complete solution, which also permits testing of Common Rail pumps and injectors from other manufacturers. For that, the test equipment range has been extended by further accessory sets.Special accessories set CP Delphi/Denso/SiemensThis special accessories set enables testing of Common Rail high-pressure pumps from the manufacturers Delphi/Denso/Siemens on the EPS 815.A requirement is the retrofit kit CRS 845 (1,800 bar) or CRS 845 H (2,500 bar).Designation Order numberSpecial accessories set CP Delphi/Denso/Siemens 1 687 010 183Further special accessories:High-pressure hose 2,500 bar 1,000 mm 1 687 016 064Update set for existing 1 687 010 184 special accessories sets for pumps of other manufacturers 1 687 010 161, 1 687 010 162, 1 687 010 166Lubrication supply EPS 815 1 687 001 977Lubrication supply EPS 708 1 687 001 931Common Rail System:CP from Delphi/Denso/SiemensNew: In addition to our own test values CD "TestData", test values for Diesel components from Delphi, Denso and Conti/Siemens for EPS 815, EPS 708 and EPS 200 are available from the data provider Refdat and can bedownloaded from the workshop under www.refdat.netNote: The accuracy of the third party data is up to the data provider. Robert Bosch GmbH assumes no liability for any test procedure and data.Common Rail the future of the Diesel engineAs early as 1997, the first Diesel vehicle series was fitted with a Common Rail System. Since then, the triumphal progression of this technology is unstoppable.In the field of Diesel fuel injection, Bosch is the worldwide leading partner of the automobile industry, with high market shares in vehicle initial equipment. In the meantime, systems from other suppliers, e.g. Delphi, Denso and Conti/Siemens, are also being used by various vehicle manufacturers.These components can be tested using the special accessories set CP Delphi/Denso/Siemens.Test equipment EPS 815/EPS 708Please note additional test set accessories and accessories for test benches (see quotation sheets)35Common Rail System:CRI1 from Bosch and basis set for CR injectorsRetrofit kit CRI 846 H for passenger cars, six-way clamping/for commercial vehicles, two-way clamping, including passenger cars special accessories set for testing Common Rail injectors f Up to 6 passenger car injectors (1st and 2nd generation) can be fixtured for one test sequence f High measurement accuracy and tight manufactur-ing tolerances for future reclassification of injectors after repair, as well as testing of injectors with IMA2 technologyScope of delivery CRI 846 HHigh-pressure pump CP3, distributor rail, injection chambers for CRI, high-pressure hose 250 MPa, electronic control unit (already prepared for UI/UP) with fixture device for up to 6 passenger car injectors, set of electrical connecting cables and test pressure lines, TestData CD with current test values.Test equipment EPS 815/EPS 7081 Solenoid valve controlled injectors2 Injector delivery compensationPlease note additional test set accessories and accessories for test benches (see quotation sheets)Designation Order numberRetrofit kit CRI 846 H incl. special accessories set for Common Rail injectors on passenger cars (CRS 845 required) 1 687 002 846 For testing Bosch solenoid-valve injectors on passenger cars (100 %) and base set for Piezo, 3rd-party and commercial vehicle injectors. Prior to commissioning of the test kit, calibration of the rail pressure sensor at the EPS 815 is necessary Special accessoriesUpdate set swivel device, required for existing CRI 846 with manufacturing date before 06/2006 1 688 120 174 (for adaptation of Common Rail injectors). As of delivery date 06/2006, the swivel device is included in the CRI 846 Update set CRI 846 H, 1 687 010 335 required if CRI 846 (1,800 bar) 1 687 001 846 is already present and upgrade to 2,500 bar is requested CRI 846 (1,800 bar) => CRI 846 H (2,500 bar)High-pressure hose 250 MPa 1000 mm 1 687 016 064Adapter (thread adaption and restricts system to 1,800 bar), required if set combination CRS 845 (1,800 bar) and 1 681 032 094 CRI 846 H (2,500 bar) or CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used CRIN test set 1 687 001 925 For Bosch commercial vehicle injectors. For CRIN clamping device, 1x CRIN set 1 687 001 925 is required. For two CRIN clamping devices, 2x CRIN sets 1 687 001 925 and 1x adapter line 1 684 463 711 are requiredCRIN holding bracket for injector return volume measurement on the EPS 708 in connection with CRI 846 H 1 687 016 080CRI Delphi/Denso for passenger car injectors 1 687 010 186CRI Piezo for testing Piezo injectors from Bosch, Siemens and Denso 1 687 010 33336Common Rail System:CRI/CRIN1 from Bosch and basis for CR injectorsTest equipment EPS 815/EPS 708Retrofit kit CRI/CRIN 848 H for passenger cars, six-way clamping/for commercial vehicles, four-way clampingDesigned for Common Rail injectors. The multiple clamping permits testing of Bosch CRI/CRIN and CRIs from other manufacturers. In the future, it will be possible to test CRIN units from other manufacturers. The exclusive adapter and quick-action locking mechanism ensure rapid operational readiness. The retrofit kit is perfectly designed for efficient Diesel component testing of injectors in passenger cars and commercial vehicles. f CRI/CRIN 848 H: Alternative to the CRI 846 H f Can be upgraded to CRI/CRIN 848 H for current CRI 846 and future CRI 846 H customers f Flexible: Modular concept for the EPS 815 and EPS 708Scope of delivery CRI/CRIN 848 HHigh-pressure pump CP3, distributor rail, universal injection chamber for CRI and CRIN, hose line HD 250 MPa, electronic control unit (already prepared for UI/UP) with clamping fixture for up to six passenger car injectors and up to four commercial vehicle injectors, set with electrical connection cable and test pressure lines, CD TestData with current test setpoint valuesTesting injector from Bosch and other manufacturers quickly and tidilyFor testing: f 4 commercial vehicle injectors f 6 passenger car injectors1 Solenoid valve controlled injectorsPlease note additional test set accessories and accessories for test benches (see quotation sheets)Designation Order numberRetrofit kit CRI/CRIN 848 H 1 687 002 848Special accessoriesAdapter sets and cover plate sets see Product offer sheetUpdate set for customers with CRI 846 H to 1 687 010 368 CRI/CRIN 848 HHigh pressure hose 2,500 bar 1,000 mm 1 687 016 064 (for EPS 815: see product offer sheet page 65 - item 6) (for EPS 708: see product offer sheet page 70 - item 3) High pressure hose 2,500 bar 750 mm, 1 687 016 070 (for EPS 815: see product offer sheet page 65 - item 6) (for EPS 708: see product offer sheet page 70 - item 3) CRI Delphi/Denso for passenger car 1 687 010 186 injectorsCRI Piezo for testing Piezo injectors 1 687 010 333 from Bosch, Siemens and DensoAdapter and cover plates for CRI /CRIN Bosch offers an extensive line of adapters and adjustable cover plates for testing CRI / CRIN injectors. By using these adapters and plates, the injectors are centered securely and several injectors can be quickly installed and tested at the same time. To decide which adapters or plates are to be used, please refer to the CD TestData.37Common Rail System:CRI/CRIN1 from Bosch and basis for CR injectorsCommon Rail System:CRIN1 from Bosch (for use with CRI 846 H)The special accessories set CRIN permits testing of commercial vehicles injectors of 1st and 2nd generation (without HEX-NIMA).A precondition for the use of the special accessories set CRIN is availability of retrofit kit CRI 846 or CRI 846 H.Scope of delivery CRIN 3 assembly frames with high-pressure connection, clamping pieces, injection chamber with adapter sleeves, injector backflow line connection set,electric connection cable and CD TestData with current test valuesDesignation Order numberCRIN special accessories set for Bosch 1 687 001 925 commercial vehicle injectors of 1st and 2nd generation. Includes 1 687 016 060 and 1 687 016 062 Note: CRI 846 or CRI 846 H required. If existing CRIN set 1 687 001 599 is used, use corresponding extension sets (1 687 016 060 and 1 687 016 062) Special accessories CRIN ADD ON adapter line for 1 684 463 711 simultaneous testing of 2 CRINsHigh-pressure hose 2,500 bar 1,000 mm 1 687 016 064Update sets for existing 1 687 016 060 CRIN set 1 687 001 599 Update set: Includes extended return line for future CRIN with larger return volume CRIN holding bracket for injector return line 1 687 016 080 volume measurement on EPS 708 in connection with CRI 846 H and 1 687 001 925 (see figure, top right)Test equipment EPS 815/EPS 7081 Solenoid valve controlled injectorsPlease note additional test set accessories and accessories for test benches (see quotation sheets)38Level 1 assembly fixtureAssembly fixture for nozzles or nozzle-retaining nuts of Common Rail and UI injectors.Designation Order numberAssembly fixture for use 0 986 613 600 with 0 986 613 650 CRI/CRIN set 1, carrying case 0 986 613 650 Note: The foam inserts are already prepared to fit tools of level 1. Accessory set for CRIN injectors 0 986 613 699 (space available in the carrying case 0 986 613 650) Level 2 CRI/CRIN set 1, carrying case Carrying case contains tools for replacing high-pressure sealing ring on the CRI. Assembly fixture 0 986 613 600 for use with tool set 0 986 613 650 for replacement of the high-pressure sealing ring. Extension for CRIN injector with 0 986 613 699Repair tools CRI/CRIN/UICommon Rail System:CRI/CRIN1 from BoschDesignation Order numberAssembly fixture for nozzle and 0 986 610 130 retaining nut replacement CRI/CRINAssembly set for O-ring assembly 0 986 612 930 CRI/CRINAlternativeAssembly fixture for nozzle and 0 986 613 400 retaining nut replacement UI and base assembly fixture for CRI/CRIN (accessory set 0 986 613 500 necessary) Accessory set 0 986 613 500 for base assembly fixture necessary for CRI/CRIN Removal and installation tools CRI/CRINDesignation Order numberRotating device for injector 0 986 611 481Puller for CRI 0 986 611 499Striking tool for injector (CR) 0 986 612 727Cleaning set for compressed air adapter 0 986 612 729Sealing bolt for combustion chamber 0 986 612 734Puller for injector 0 986 612 782Removal claw for CRI (MB, PSA) 0 986 612 8721 Solenoid valve controlled injectors39Common Rail System:CRI/CRIN1 from BoschFull repair of passenger car Common Rail injectors (CRI) and commercial vehicle Common Rail injectors (CRIN). Collection (packages) of repair and measuring tools, assembly tools, and testers in line with requirements and according to customer profiles. For first-time users/workshops that have so far not carried out any injector repairs.Repair toolsFor first-time users/workshops that have so far not carried out any injector repairs.Designation Order numberRetrofit kit CRIN, level 3 0 986 610 705Set of shims CRIN F 00R J02 760Carrying case CRIN Shim, complete1 0 986 610 950Retrofit set Retrofit setDesignation Order numberRetrofit kit CRI, level 3 0 986 610 715Set of shims CRI F 00Z C99 009Level 3 - tools for complete repair of solenoid-valve-controlled Bosch injectorsDesignation Order numberFirst-time user package: CRIN level 3 0 986 610 710Equipment supplied: Carrying case CRI/CRIN set 2 (measurement and calibration)Carrying case CRI/CRIN set 3 (assortment of measurement accessories)Carrying case CRI/CRIN set 4 ("first-time users")Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manual Power screwdriver for removal of the injector Clamping fixture for injector mounting Conversion kitRequired special accessories Base set of shims F 00Z C99 016Set of shims CRIN F 00R J02 760Precision voltage regulator 1 687 022 8731 Solenoid valve controlled injectorsDesignation Order numberFirst-time user package: CRI level 3 0 986 610 700First-time user package. CRI level 3 0 986 610 703 (carrying case variant)Equipment supplied:Carrying case CRI/CRIN set 2 (measurement and calibration)Carrying case CRI/CRIN set 3 (assortment of measurement accessories)Carrying case CRI/CRIN set 4 ("first-time users")Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manualPower screwdriver for removal of the injectorClamping fixture for injector mountingConversion kitAssembly fixture CRR 130 (CRI 2.1)Carrying case CRI Shim, complete1 0 986 610 940Required special accessoriesBase set of shims F 00Z C99 016Set of shims CRI F 00Z C99 009Precision voltage regulator 1 687 022 873First-time user package: CRI level 3 First-time user package: CRIN level 31 Only for carrying case variant40Repair toolsFor workshops that already perform injector repair levels 1 (nozzle replacement) and 2 (high-pressure ring replacement).For workshops that already perform injector repair levels 1 (nozzle replacement) and 2 (high-pressure ring replacement).Retrofit set Retrofit setDesignation Order numberRetrofit kit CRI level 3 0 986 610 735Set of shims CRI F 00Z C99 009Designation Order numberRetrofit kit CRIN, level 3 0 986 610 725Set of shims CRIN F 00R J02 760Designation Order numberUpgrade kit CRIN, level 3 0 986 610 760Equipment supplied: Carrying case CRI/CRIN set 2 (measurement and calibration)Carrying case CRI/CRIN set 3 (assortment of measurement accessories)Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manual Conversion kitCarrying case CRIN (without content)Required special accessories Base set of shims F 00Z C99 016Set of shims CRIN F 00R J02 760Precision voltage regulator 1 687 022 873Designation Order numberUpgrade kit for CRI, level 3 0 986 610 750Equipment supplied: Carrying case CRI/CRIN set 2 (measurement and calibration) Carrying case CRI/CRIN set 3 (assortment of measurement accessories) Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manual Conversion kitCarrying case CRI (without content) Assembly fixture CRR 130 (CRI 2.1) Required special accessories Base set of shims F 00Z C99 016Set of shims CRI F 00Z C99 009Precision voltage regulator 1 687 022 873Upgrade kit for CRI, level 3 Upgrade kit for CRIN, level 3Common Rail System:CRI/CRIN1 from Bosch1 Solenoid valve controlled injectors41Common Rail System: CRIN1 by Bosch from Japan and USA productionFirst-time users/workshops that already have the repair tools CRI/CRIN Level 3 (as of Page 38) can use the extension set 0 986 610 845 to also repair injectors from Japan and USA production.Repair toolsLevel 3 - tools for complete repair of solenoid-valve-controlled Bosch injectorsTo complete or for exclusive processing of solenoid-valve-controlled injectors from Japan and USA production (0 445 120 047, -048, -049, -058, -072, -073, -076, -090, -091, -093, -095, -109, -126, -243 and 0 445 120 008)Designation Order numberExtension set CRIN Japan/USA 0 986 610 845Required special accessoriesSet of shims available shortly1 Solenoid valve injectors for commercial vehiclesFirst-time users/workshops that have so far not repaired injectors and that want to exclusively repair injectors from Japan and USA production can do this with the specific tool set 0 986 610 965.Extension set for CRIN Japan and USA productionDesignation Order numberFirst-time user package: CRIN level 3 0 986 610 710Equipment supplied: Carrying case CRI/CRIN set 2 (measurement and calibration) Carrying case CRI/CRIN set 3 (assortment of measurement accessories) Carrying case CRI/CRIN set 4 ("first-time users") Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manual Power screwdriver for removal of the injector Clamping fixture for injector mounting Conversion kitRequired special accessories Base set of shims F 00Z C99 016Set of shims CRIN F 00R J02 760Precision voltage regulator 1 687 022 873Set of shims available shortlyFirst-time user package: CRIN level 3Tool set for CRIN Japan and USA productionDesignation Order numberTool set CRIN Japan/USA 0 986 610 965Full repair of commercial vehicle common rail injectors (CRIN) from Japan and USA production. Collection of repair and measuring tools, assembly tools, and testers in line with requirements and according to customer profiles. 42Common Rail System: CRI1 from Delphi/DensoSpecial accessories set CRI Delphi/DensoThis special accessories set enables Common Rail passenger car injectors (solenoid valve) from the manufacturers Delphi and Denso to be mounted and tested on the EPS 815 or EPS 708.A requirement is the retrofit kit CRI 846/CRI 846 H or CRI/CRIN 848 H.Test above 1 is possible.Special accessories set for testing Delphi and Denso Common Rail injectorsTest equipment EPS 815/EPS 7081 Solenoid valve controlled injectorsPlease note additional test set accessories and accessories for test benches (see quotation sheets)Designation Order numberSpecial accessories CRI Delphi/Denso 1 687 010 186Further special accessories:Update set for former 1 687 010 187 CRI Delphi/Denso set 1 687 001 609. For testing injectors above 1 Injection chamber set 1 685 438 631 for testing Denso/Siemens CRI Piezo and CRI Delphi/Denso solenoid valve. Required if CRI Delphi/Denso set 1687 001 609 or 1 687 010 186 (production date before 12/2010) not presentTest pressure line 1,800 bar 1 687 010 185 for testing CRI Piezo Bosch and solenoid valve Delphi/Denso up to 1,800 bar. Note: Required if "old" CRI Delphi/Denso set 1 687 001 609 is not present. Can only be used with CRI 846 (1,800 bar) Test pressure line 2,500 bar 1 687 016 065 for testing Bosch CRI Piezo and Delphi/Denso solenoid valve up to 2,500 bar. Can only be used with CRI 846 H or CRI/CRIN 848 HNew: In addition to our own test values CD "TestData", test values for Diesel components from Delphi, Denso and Conti/Siemens for EPS 815, EPS 708 and EPS 200 are available from the data provider Refdat and can bedownloaded from the workshop under www.refdat.netNote: The accuracy of the third party data is up to the data provider. Robert Bosch GmbH assumes no liability for any test procedure and data.43Common Rail System:CRI (Piezo) from Bosch/Denso/SiemensTest equipment EPS 815/EPS 708Designation Order numberPuller for CRI 0 986 611 499Adapter for UP, CRI Piezo 0 986 612 885Removal and installation toolsSpecial accessories set CRI Piezofor diagnosing passenger car Common Rail Piezo injectors from manufacturers: f Bosch f Denso f Siemens/Continental f Delphi The new test kit is designed for efficient and highly accurate testing of Bosch systems and systems from other external manufacturers. Testing of competitors' components is still in preparation. The workshop thus guarantees a wide base in the long-term for a reliable business growth area.Piezo Common Rail injector testing at a glance: f Air-tightness test f Check of coupler filling f Check for insulating faults in the Piezo module f Injection quantity measurement at the test points: - pre-injection (VE) - idling (LL) - emission (EM) - full load (VL) - fuel return quantity f IMA coding (incl. ISA Code) (injector voltage adjustment) f Activation up to 220 VSpecial accessories set for testing Delphi and Denso passenger car Common Rail Piezo injectors f Bosch components of the latest generation can be tested with test software and TestData CD f Test specifications from systems from other manufacturers are available via www.refdat.netPlease note additional test set accessories and accessories for test benches (see quotation sheets)Designation Order numberSpecial accessories set CRI Piezo 1 687 010 333Further special accessories:Hose lines 1 687 016 055 for testing CRI Piezo Denso. Required if CRI Delphi/Denso set 1 687 001 609 or 1 687 010 186 not presentInjection chamber set 1 685 438 631 for testing Denso/Siemens CRI Piezo and CRI Delphi/Denso solenoid valve. Required if CRI Delphi/Denso set 1 687 001 609 or 1 687 010 186 (production date before 12/2010) not presentTest pressure line 1,800 bar 1 687 010 185 for testing Bosch CRI Piezo and Delphi/Denso solenoid valve up to 1,800 bar. Required if "old" CRI Delphi/Denso set 1 687 001 609 not present. Can only be used with CRI 846 (1,800 bar) Test pressure line 2,500 bar 1 687 016 065 for testing Bosch CRI Piezo and Delphi/Denso solenoid valve up to 2,500 bar. Only to be used with CRI 846 H or CRI/CRIN 848 H44Unit injector/unit pump system: UI /UPCAM 847retrofit kit complete testing of UI and UP systemsFull performance development, high injection pressures and a long service life are trademarks of Unit Injector and Unit Pump systems. With the CAM 847 retrofit kit, Bosch now rounds off the use of EPS 815 as a universal test bench, allowing UI and UP systems to be tested.Flexible design Bosch offers two versions of the CAM 847 retrofit kit: f Complete package with Camboxes and 12 adaptations for test Bosch UI and UP systems f Individual package for customized and market-oriented compilation of the necessary adapter setsCAM 847 retrofit kit for testing Unit Injector and Unit Pump systemsThe basis for testing Unit Injector and Unit Pump systems is the injection component test bench EPS 815 from Bosch. The CAM 847 retrofit kit guarantees that the functional test of Bosch systems is in accordance with manufacturer's specifications. Testing of competitors' systems is in preparation.Efficient work f Space-saving Cambox f Timesaving by testing with universal cam f Significantly reduced setup times in the workshop thanks to the simulation of all relevant system strokes via adaptations f Automated test sequenceTest equipment EPS 815Please note additional test set accessories and accessories for test benches (see quotation sheets)45The basis for testing Unit Injector and Unit Pump systems is the complete package. It contains the Cambox and 12 adapters required for testing UI and UP systems from Bosch.Unit injector/unit pump system:UI/UP Complete packageTest equipment EPS 815Retrofit kit CAM 847 complete packageDesignation Order numberRetrofit kit CAM 847 including 12 adaptations 1 687 001 847 Note: For testing UI-P, UI-N and UP. Only for EPS 815 as of manufacturing date 01/2001 Special accessoriesTest nozzle-holder assembly 1 688 901 119 required for CAM 847 if retrofit kit VPM 844 not presentTest nozzle-holder assembly 1 688 901 120 required for CAM 847, if test DHK 1 688 901 034 + nozzle-retaining nut 1 683 373 081 not presentPlease note additional test set accessories and accessories for test benches (see quotation sheets)46Flexible arrangement with the CAM 847 individual package: Purchase only to match your workshop requirements f Selection of three adapter sets for customized market adaptation - UI-P adapter set - UI-N adapter set - UP adapter setAdapter set UI-P Adapter set UI-N Adapter set UP Nozzle-and-holder assembly suspensionUnit injector/unit pump system: UI/UP Individual packageTest equipment EPS 815Retrofit kit CAM 847 individual packageDesignation Order numberRetrofit kit CAM 847 without adapter sets 1 687 001 849 CAM 847 individual package cam box without adapter sets 1 687 001 849 Note: Only for EPS 815 as of manufacturing date 01/2001UI passenger car adapter set (consisting of 2 adapters for testing Bosch UI passenger cars) 1 687 016 051UI commercial vehicle adapter set (consisting of 6 adapters for testing Bosch UI commercial vehicles) 1 687 016 052UP adapter set (consisting of 4 adapters for testing Bosch UP) 1 687 016 053Nozzle-and-holder assembly suspension required for testing UP components 1 687 016 049Injection chamber required for testing UI components 1 682 312 044Test nozzle-holder assembly required for CAM 847 if VPM 844 not present 1 688 901 119Test nozzle-holder assembly required for CAM 847, If test DHK 1 688 901 034 + nozzle-retaining 1 688 901 120 nut 1 683 373 081 not presentPlease note additional test set accessories and accessories for test benches (see quotation sheets)47Designation Order numberAssembly device for nozzle replacement 0 986 613 400Force transducer in conjunction with 0 986 612 997 assembly deviceSupport plate for UI passenger car 0 986 613 237Support plate for UI commercial vehicle 0 986 613 499Assembly sleeve set for assembly of 0 986 613 824 O-rings on UI-P1.xAssembly sleeve set for assembly of 0 986 611 490 O-rings on UI-P2Box wrench set, 28 a/f for 0 986 613 238 nozzle clamping nutBox wrench set, 32 a/f for 0 986 613 240 nozzle clamping nutWrench socket, 38 a/f for 0 986 613 239 solenoid clamping nutLoad sensor for shaft seals, bushes, etc. 0 986 612 878Force transducer for pressures 0 986 612 997Force transducers for pressuresAssembly device for nozzle replacementEfficient work with the assembly device UI-P: f Optional adaptations for repair of commercial vehicles injectors and CR injectors (0 986 613 500) available f Simple disassembly and assembly of the UI thanks to assembly device for nozzle replacement 0 968 613 400 in spite of forces between 9,000 N and 16,000 N f Precise measured results with the already widely used force transducer 0 968 612 997Designation Order numberAssembly sleeve set for O-ring UI 0 986 611 490Striking tool for removal and installation 0 986 611 492 of the UI for ScaniaMeasuring device for measuring 0 986 611 493 the UI for ScaniaPuller for removing 0 986 611 494 the UI for VW (passenger car)Wrench socket for screwing in 0 986 612 747 the UI in cylinder head for VW (passenger car)Assembly sleeve for sealing rings (UI) 0 986 612 748Puller for removal of UI from 0 986 612 750 cylinder head of VW (passenger car)Sealing plug for sealing the 0 986 612 751 cylinder head for VolvoMeasuring device for measuring 0 986 612 777 the UI for VolvoWrench socket for toothed belt tensioner 0 986 612 778Adapter for UP, CRI 0 986 612 885Removal and installation toolsRepair toolsUnit injector/unit pump system:UI/UP48Test bench:EPS 200Diesel boom with new opportunities for qualified serviceModern high-pressure Diesel fuel-injection systems are the driving force behind the sustained Diesel boom. Due to the widespread use of Diesel technology, new growth areas are available to workshops in a rapidly growing market.EPS 200 checking Diesel components quickly with little effort: f UI nozzles via adapters (Unit Injector) f 1-spring/2-spring nozzle-and-holder assembly (DHK) f Nozzle-and-holder assembly with needle-motion sensor (NBF) f Nozzle-and-holder assembly from external brands f Stepped holders f Solenoid-valve CRI1 f Solenoid-valve CRIN1 f Solenoid-valve CRI from external brandsHigher performance in a compact format: EPS 200Efficient Common Rail injector testing Delivery quantity-based injector test through quantity measurement of f Pre-injection (VE) f Idling (LL) f Full-load (VL) f Fuel return with solenoid CRI/CRIN2.Conventional nozzle testing f Check of the combination leak-tightness (internal leak test) f Seat-tightness test f Electrical "chattering check" f Measurement of nozzle-opening pressuresUpdates for CRI/CRIN components can be called via the TestData CD.New: In addition to our own test values CD "TestData", test values for Diesel components from Delphi, Denso and Conti/Siemens for EPS 815, EPS 708 and EPS 200 are available from the data provider Refdat and can bedownloaded from the workshop under www.refdat.netNote: The accuracy of the third party data is up to the data provider. Robert Bosch GmbH assumes no liability for any test procedure and data.Flexible and future-oriented:Compact test bench for conventional and Common Rail components EPS 20049CRI/CRIN (Common Rail Injectors passenger cars / commercial vehicles)UI (Unit Injector)Nozzle holderChecking Diesel components automatically, reliably and economically: EPS 200EPS 200 an overview of the advantages:User and environmentally friendly f Integrated extractor device for minimizing oil mist in the workshop Efficient work f Excellent economy through automatic test sequence, simple menu guidance with graphic and numeric presentation of the measured results f Integrated database for saving test values and customer data f Test values already "on board" when device is delivered3, selection by part numbers f Realistic operating status through pressure generation up to 1,800 bar by an integrated Common Rail high-pressure pump f Warranty assessment4 with UI and nozzle-and-holder assembly test possible f Integrated flushing program for clean Diesel componentsEfficient operation f Intuitive user interface with touchscreen operation or a PC keyboardFuture-proof and flexible design f Space-saving thanks to compact shape f Windows XP embedded operating system, monitor port, e.g. for beamer or separate monitor1 Injector rate matching classifications can not be carried out.2 A warranty assessment for the CRI/CRIN test is not possible with the EPS 200.3 Opening pressures of the UIs and nozzle-and-holder assemblies (possibly with 1st and 2nd nozzle opening pressure) are included in the database. Test values for CRI/CRIN up to 12/2008 are contained in the database; an update is via the TestData CD subscription.4 Simple acquisition of the EPS 200 does not entitle you to perform warranty work for Robert Bosch GmbH. Only workshops that have a corresponding contractual relationship with Robert Bosch GmbH are entitled to do such work.50Test equipment:EPS 200Intuitive user interface with touchscreen operationDevice overview and special accessoriesDesignation Order number UseEPS 200 (400 V) 0 683 803 200 For checking nozzle-and-holder assembly (Bosch and external brands), UI nozzles and solenoid CRI (Bosch applications)EPS 200 (200 V) 0 683 803 201 For checking nozzle-and-holder assembly (Bosch and external brands), UI nozzles and solenoid CRI (Bosch applications)EPS 200 A (400 V) 0 683 803 202 As EPS 200 incl. CRI Delphi/Denso (3 ), CRIN-BoschEPS 200 A (200 V) 0 683 803 203 As EPS 200 incl. CRI Delphi/Denso (3 ), CRIN-BoschAccessories CRI Delphi/Denso, CRIN from Bosch 1 687 001 969 For testing solenoid-controlled CR injectors from Delphi and Denso incl. CRIN Bosch, SA for the EPS 200 basic deviceUI adapter set for commercial vehicles 1 687 010 147 3-piece UI adapter set for testing UI nozzles for Scania, Iveco and Volvo2 UI adapter set for commercial vehicles 1 687 010 338 2-piece UI adapter set for testing UI nozzles for Iveco and Detroit2 UI adapter set for passenger cars 1 687 001 857 3-piece UI adapter set for testing UI nozzles from the Volkswagen Group2 UI adapter Nissan 1 681 335 111 Adapter for testing UI nozzles from NissanNozzle-and-holder assembly connector 1 683 391 193 RadialNozzle-and-holder assembly connector 1 683 391 194 Axial, OpelNozzle-and-holder assembly reducing adapter 1 680 362 047 M 16 x 1.5 (commercial vehicle-specific)Nozzle-and-holder assembly reducing adapter 1 680 362 000 M 18 x 1.5 (commercial vehicle-specific)Nozzle-and-holder assembly reducing adapter 1 680 362 001 M 22 x 1.5 (commercial vehicle-specific)Nozzle-and-holder assembly reducing adapter 1 680 362 044 M 24 x 1.5 (commercial vehicle-specific)Nozzle-and-holder assembly reducing adapter 1 680 362 002 M 26 x 1.5 (commercial vehicle-specific)Nozzle-and-holder assembly reducing adapter 1 680 362 045 M 27 x 1.5 (commercial vehicle-specific)Printer PDR 374 1 687 001 850 Color inkjet printer incl. USB cableCD/DVD drive 1 687 022 932 External DVD drive for connection to the EPS 200Power unit 1 687 022 890 Power unit for CD/DVD driveMains cable 1 684 461 106 Mains cable for power unitCD EPS 200 system software 1 687 005 050 Software version 1.10 incl. pre-injection for retrofittingCD TestData 1 687 370 270 Specified data on CD TestData for CR injectors (pass. car/comm. veh.) Note: Update subscription via ESI[tronic] ServiceLineOil catcher pan1 1 685 411 077 Pan for placing under EPS 2001 Included in the scope of delivery of the EPS 200/200 A from production data 01/2009.2 Bosch applications51Test device:EPS 100Designation Order numberEPS 100 0 684 200 704Scope of deliveryTest pressure line M 14 x 1.5/M 12 x 1.5 1 680 750 014Test pressure line M 14 x 1.5/M 14 x 1.5 1 680 750 008Pressure gauge 0 - 40 MPa 100 dia., 1 687 231 211 strength class 0.6, M 20 x 15Test equipmentThe Bosch injector test device EPS 100:Future-proof and flexible design f Testing and adjustment of injection-nozzle opening pressure f Assessment of the injection spray with regard to shape and atomization (injection-spray pattern) f Checking for leaks in injection nozzles, and checking the chatter properties on two-spring nozzle holders, stepped nozzle holders, and UI/UP applicationsEfficient work f Reduced total error (+/- 2.4 bar) through high read-off (1 bar) and pressure gauge accuracy f Idling vibrations of the engine can be avoided by extremely accurate analysis of the smallest possible leaksUser and environmentally friendly thanks toextraction device EPS 738 as special accessories f Direct extraction of the oil mist when testing injection nozzlesDesignation Order numberSpecial accessories EPS 738 extraction device 230 V/50 Hz 0 684 200 702Test pressure line M 14 x 1.5/M 16 x 1.5 1 680 750 087Reducing adapter M 14 x 1.5/M 18 x 1.5 1 680 362 000Reducing adapter M 14 x 1.5/M 22 x 1.5 1 680 362 001Reducing adapter M 14 x 1.5/M 24 x 1.5 1 680 362 044Reducing adapter M 14 x 1.5/M 26 x 1.5 1 680 362 002Reducing adapter M 14 x 1.5/M 27 x 1.5 1 680 362 045Injector needle test accessories for 1 688 130 153 hole pintle nozzleMetal oil tank with cover 1 685 400 029UI AdapterKit for commercial vehicle Scania, 1 687 010 147 Iveco and VolvoUI AdapterKit for commercial vehicle Iveco 1 687 010 338 and DetroitUI AdapterKit for passenger car Volkswagen 1 687 001 857UI adapter for Nissan 1 681 335 11152Kits consist of repair, assembly and test tooling, which meet field repair requirements.The kit contents correspond to the application profile. Below listed kits are examples. Exact scope of delivery is listed in the offer documents.Aftertreatment component repair Field repair (FCR) Designation Order numberDenoxtronic 1 FCR 0 986 610 860Scope of delivery1Test equipment 0 986 613 850Storage case "Denoxtronic 1", complete 0 986 610 800Set of lines, pneumatic 0 986 613 830Bench stand, clamping on delivery module 0 986 611 249Test adapter, leak test cover 0 986 613 680Assembly plate for delivery module 0 986 610 837Assembly mandrel, pressing out plenum 0 986 610 836 chamber (venturi) (old) Assembly mandrel, pressing out plenum 0 986 610 846 chamber (venturi) (new) Set of lines, pneumatic 0 986 613 847Test adapter, simulating system parameters 0 986 610 172Designation Order numberExtension set Denoxtronic 2 FCR 0 986 610 865Scope of delivery1Metering module, measuring volume of fluid 0 986 610 464Set of measuring containers 0 986 610 460 (500 ml, 250 ml, 100 ml) incl. retaining strapHydraulic line for delivery module 0 986 610 294Sealing plug, closing off plug connection 0 986 610 452Adapter cable, testing primary pressure (air) 0 986 610 456Extractor, replacing filter element 0 986 613 295Sealing component, metering module return 0 986 610 457Sealing component, metering module feed 0 986 610 458Set of hoses, pneumatic 0 986 613 840Puller 0 986 610 818Test pressure line, testing primary pressure 0 986 610 523 (hydraulics) Adapter module, system diagnostics 0 986 610 160Test adapter, system diagnostics 0 986 610 180Repair toolsDesignation Order numberDenoxtronic 2 FCR 0 986 610 870Scope of delivery1Metering module, measuring volume of fluid 0 986 610 464Set of measuring containers 0 986 610 460 (500 ml, 250 ml, 100 ml) incl. retaining strapHydraulic line for delivery module 0 986 610 294Sealing plug, closing off plug connection 0 986 610 452Sealing component, metering module return 0 986 610 457Sealing component, metering module feed 0 986 610 458Storage case "Denoxtronic 1", complete 0 986 610 800Test equipment 0 986 613 850Set of hoses, pneumatic 0 986 613 840Bench stand, clamping on delivery module 0 986 611 249Sealing device, testing cover tightness 0 986 613 680Puller 0 986 610 818Test pressure line, testing primary pressure 0 986 610 523 (hydraulics) Adapter module, system diagnostics 0 986 610 160 (Volvo, Iveco, Renault, Sisu) Test adapter, system diagnostics 0 986 610 180 (Volvo, Iveco, Renault) Adapter cable, testing primary pressure (air) 0 986 610 456Extractor, replacing filter element 0 986 613 295Denoxtronic 3 FCR 0 986 610 680Scope of delivery1Wrench 0 986 610 610Puller 0 986 610 615Power screwdriver 0 986 610 616Retaining device 0 986 610 6351 Exact scope of delivery, special accessories and other equipment is listed in the offer documents.53In vehicle diagnostic test equipmentDiesel Set 1 Diesel Set 2Diesel Set 1For in vehicle low-pressure measurement on all passenger cars and commercial vehicles fuel systems.Diesel Set 2Ventilation for fuel systems with radial-piston distributor pumps and Common Rail Systems.Diesel Set 3 Check pressure build-up on high-pressure pumps for Common Rail Systems under engine starting conditions- Engine does not start (starter turns)- Engine stalls during operation and does not start up again when the starter is engaged- Engine stallsRail-pressure sensor comparison test in the Common Rail System- Performance loss (without fault-code)Diesel Set 3 add on kitIn the framework of offboard system diagnosis, the extension set allows you to carry out a rail-pressure sensor test on engines with less than four cylinders (e.g. Smart). Measurements are possible in the complete operating range of the engine.Volume measuring deviceReturn flow measurement on Common Rail injectors on passenger car and commercial vehicle systems and Piezo injectors. Adapters allow connection to many injectors to the volume measuring device.Designation Order numberDiesel Set 2, bleed low-pressure circuit 0 986 610 234Scope of deliveryHand pump 0 986 610 305Connecting piece 0 986 610 306Adapter 0 986 610 307Banjo bolt 0 986 610 310Designation Order numberDiesel Set 1, low-pressure circuit test 0 986 613 100Scope of delivery1Storage case, empty, with foam inserts 0 986 613 001Pressure gauge, 0 - 1600 kPa 0 986 613 102Pressure gauge, 100 - 500 kPa 0 986 613 103Parts set drain valve 0 986 615 075Test pressure line Y hose, connector 90 0 986 613 078Test pressure line Y hose, coupling 90 0 986 613 079Test pressure line Y hose, coupling 90 0 986 613 080Test pressure line Y hose, coupling 90 0 986 613 081Test pressure line Y hose, coupling 90 0 986 613 082Test pressure line Y hose, coupling 90 0 986 613 083Test pressure line Y hose, coupling 90 0 986 613 084Test pressure line Y hose, 0 986 613 085 Hose connector 10 mmTest pressure line Y hose, 0 986 613 119 Hose connector 8 mmTool set, double hollow screws 0 986 613 098Tool set, threaded hollow screws 0 986 613 037Tool set, threaded hollow screws 0 986 613 099Test line for return pressure measurement 0 986 612 980 (Bosch Piezo injectors) 1 Complete scope of supply, special accessories and other equipment can be found in the offer documents.54Diesel Set 3 Quantity measuring deviceDesignation Order numberQuantity measuring device 0 986 612 950Adapter, screw adapter (6 pieces) 0 986 613 952Adapter, Piezo injectors 0 986 612 922Adapter, Piezo injectors (6 pieces) 0 986 613 922Adapter, Delphi injectors 0 986 612 902Adapter, Delphi injectors (6 pieces) 0 986 613 902Adapter, Denso injectors 0 986 612 923Adapter, Denso injectors (6 pieces) 0 986 613 923Adapter, Siemens injectors 0 986 612 906Adapter, Siemens injectors (6 pieces) 0 986 613 906Sealing parts set, return line (6 pieces) 0 986 612 900Adapter, screw adapter 0 986 613 952Tool set for connection 0 986 613 951 of return quantity measuring device (CRIN)Further diagnostic toolsDesignation Order numberDiesel Set 3, high-pressure circuit testing 0 986 613 200Scope of deliveryContainer for pressure sensor module 0 986 612 938Hose, 60 MPa 0 986 613 272Digital display unit 0 986 613 163Adapter cable for pressure display 0 986 613 164 pressure sensors/pressure sensor moduleParts set, adapter for 200 MPa hose line 0 986 613 250Parts set, union nuts 200 MPa 0 986 613 251Parts set, pressure rings 200 MPa 0 986 613 252Parts set, adapter fitting 60 MPa 0 986 613 253Parts set, union nuts 60 MPa 0 986 613 254Parts set, pressure rings 60 MPa 0 986 613 268Storage case 0 986 613 199Sealing plugs for pressure sensor 1 683 212 023Union nut for pressure sensor 1 413 313 041Designation Order numberDiesel set 3, add on kit 0 986 612 925Diesel set 3, add on kit (as of FD 109) 0 986 613 925Designation Order numberCoil, triggering signal for solenoid valve injectors 0 986 612 793 (passenger car/commercial vehicle) Test device, triggering of CRI (Piezo) 0 986 610 099Coil, triggering signal for solenoid injectors 0 986 612 745 DelphiIn vehicle diagnostic test equipment55Denoxtronic 1The Denoxtronic set 1 is designd for work on the exhaust-gas treatment system DNOX 1. It is used when performing the function tests via the system diagnostics and for field repairs (FCR) of the delivery module.Denoxtronic 2The Denoxtronic set 2 is designd for work on the exhaust-gas treatment system DNOX 2. It is used to evaluate the hydraulic system leaks as well as to test the metering and supply volumes in the Denoxtronic diagnostics.Denoxtronic PC/LDThe Denoxtronic set PC/LD is designd for work on the exhaust-gas treatment system DNOX in passenger cars and in light duty commercial vehicles. It is used with Denoxtronic diagnostics.In vehicle diagnostic test equipment:DeNOx systemsDesignation Order numberDenoxtronic 1 0 986 610 800Scope of deliveryStorage case "Denoxtronic 1" 0 986 610 801 with foam insertsPressure gauge (0 - 1,6 kPa) 0 986 610 805Test pressure line, pneumatic 0 986 610 808Measuring cup (100 ml with cover) 0 986 610 813Measuring cup (250 ml with cover) 0 986 610 814Measuring cup (500 ml with cover) 0 986 610 815Hanger 0 986 610 816Spray nozzle 0 986 610 830Magnet holder for spray nozzle 0 986 610 830 0 986 610 817Test module, measuring volume of fluid 0 986 610 831Adapter module, system control 0 986 610 170 (MAN, Volvo, DAF, Iveco) Scale 0 986 610 838Calibrating weight for scale 0 986 610 838 0 986 610 839Special accessories:Pressure gauge (100 - 500 kPa) 0 986 613 103Test pressure line, line to 0 986 613 078 pressure gauge 0 986 613 103Denoxtronic 1Exhaust-gas treatment DeNOx systemsDeNOx stands for the exhaust-gas treatment for diesel fuel-injection systems to remove most of the nitrous oxides from exhaust gases.The diagnostics at the vehicle/system are carried out primarily with a diagnostics tester (e.g. KTS 540). However, this is not sufficient to detect hydraulic, pneumatic or mechanical faults in the system. This is why the additional diagnostics technology (offboard test equipment) is necessary to perform advanced troubleshooting on components, lines, interfaces etc.Bosch offers three tailored Denoxtronic tool sets for this purpose.56Denoxtronic 2Designation Order numberDenoxtronic 21 0 986 610 450Scope of deliveryStorage case "Denoxtronic 2" with foam inserts 0 986 610 317Metering module, measuring volume of fluid 0 986 610 464Set of measuring containers 0 986 610 460 (500 ml, 250 ml, 100 ml) incl. retaining strapHydraulic line for delivery module 0 986 610 294Extension line, metering module test 0 986 610 451Sealing plug, closing off plug connection 0 986 610 452Hydraulic line for metering module (feed) 0 986 610 453Hydraulic line for metering module (return) 0 986 610 454Sealing component, metering module return 0 986 610 457Sealing component, metering module feed 0 986 610 458Pressure gauge (100 kPa - 900 kPa) 0 986 610 510Refractometer, determining density of Adblue 0 986 610 511Test pressure line, Y hose 0 986 610 523Oil test strips (with container) 0 986 610 521Scale 0 986 610 838Calibrating weight for scales 0 986 610 838 0 986 610 839Special accessories:Metering module DNOX 2.2 0 986 610 522Denoxtronic PC/LDDesignation Order numberDenoxtronic PC/LD1 0 986 610 500Scope of delivery (continued)Hydraulic line for metering module test (standard) 0 986 610 501Hydraulic line for metering module test (Daimler) 0 986 610 502Test pressure line Y adapter (standard connection) 0 986 610 505Test pressure line Y adapter (Daimler connection) 0 986 610 506Pressure gauge, measurement range 0 986 610 510 100 kPa - 900 kPaAdapter for delivery module on test tank 0 986 613 465Scale disk (special paper for spray test) 0 986 613 571Extension line, testing metering module 0 986 610 451Holding clip for metering module (GM/Ford) 0 986 610 499Extension cable for metering module test 0 986 610 508 on test tank, 3 mRefractometer, determining density of Adblue 0 986 610 511Hydraulic line for volume measurement 0 986 610 512 on the delivery module (standard connection) Hydraulic line for volume measurement 0 986 610 513 on the delivery module (Daimler connection) Bottle 0 986 610 518Chain for bottle 0 986 610 519Extension cable for metering module test 0 986 610 504 (passenger cars) Extension cable for metering module test 0 986 610 507 (passenger cars/commercial vehicles) Oil tests strips (with container) 0 986 610 521Scale 0 986 610 838Calibrating weight for scales 0 986 610 838 0 986 610 839Hydraulic line 0 986 610 671Sealing plug, closing off plug connection 0 986 610 452Designation Order numberDenoxtronic PC/LD 0 986 610 500Scope of deliveryStorage case "Denoxtronic PD/LD" 0 986 610 514 with foam inserts Holding device, incl. adapter 0 986 610 284Measuring device for assessment of 0 986 610 352 spray patternIn vehicle diagnostic test equipment:DeNOx systems1Available as of first quarter of 2013575 mTestServicingKMACirculation coolerCabinets for calibrationnozzle holder and testpressure linesTool cabinetsNozzle testWashing area:Ultrasoundcleaning,parts washingWork bench(Height 2,16 m)Work bench(Height 2,16 m)EPS 8157 m0,63 m1,1 m0,6 mMains connection 2,3 m0,7 m2 m1,5 m1,5 m0,81 m1,5 m0,5 m0,5 m4 m3 mThe ideal work bench for Diesel service (0 986 613 300)The workplace for servicing Diesel pumps and components must meet the highest requirements with regard to cleanliness, clarity and functionality, as even the smallest dirt particles can lead to malfunctions in the Diesel systems.The area should be equipped as follows: f Floor of sealed concrete with damping at the test bench bases f Sufficient ventilation through an exhaust air system for carrying away vapors f Noise insulation is recommended f A water connection with supply and drain line or circulation coolerSpace and work area requirements58Technical data: EPS 815Technical data EPS 815 L x H x W mm 2,260 x 1,588 x 860Weight approx. kg 1,000Drive: Special motor with full protection (thermal and overload) Clutch output, standard version Power output (duration) kW 10.2Power output (20 min) kW 15Power output (60 s) kW 17.5Customer-provided in-series fuse A 35GFC protection mA 300Torque limiting clutch (duration) 0 to 590 rpm Nm 1640 to 850 rpm Nm at 1,500 rpm Nm 65at 2,500 rpm Nm 38Torque limiting clutch (60 s) 0 to 590 rpm Nm 2800 to 850 rpm Nm at 1,500 rpm Nm 111at 2,500 rpm Nm 67Speed range rpm 0 4,000Speed range accuracy rpm < 1Speed reaction time s 250Speed adjustment rate rpm/s 250Direction of rotation: left/right Positioning accuracy (closed-loop control) 59Technical data:MGT 8xx/KMA 8xxScope of delivery MGT 812/MGT 824 f Measuring glass holder f Stroke counting mechanism with temperature controller f 12 measuring glasses 44 ml and 12 measuring glasses 260 ml f 2 protective sleeves for test value sheetScope of delivery KMA 802/KMA 822 f Fuel delivery measurement device f 19" TFT-monitor on a rotary console f Support for keyboard f Assembly and fixing parts power supply lines f KMA 802 for assembly on the test bench incl. DVD drive. f KMA 822 with system carrier (trolley) for assembly beside the test benchTechnical data KMA 802/KMA 822Weight kg 68/100Dimensions L x H x W mm 840 x 630 x 290/ 630 x 1,700 x 630Speed range 0 - 5,000Speed measurement accuracy rpm < 0.25% 1 digitTemperature measurement C -40 - +150 rangeTemperature control range C +30 - +60Temperature measurement C 40 0.5; 80 1.2 accuracyOverflow quantity measurement l/h 15 - 400Number of measurement points 12Measurement range l/h 0.03 - 30Max./Min. quantity mm3/ 0.2 - 3,000 within measurement range strokeMeasurement accuracy l/h 0.03 - 0.1 < 3 % l/h 0.1 - 1 < 2 % l/h 1 - 30 < 1 %Maximum permitted ambient temperature C 40Operating hours counter 40 years in 0.25 hour cyclesMains voltage 230 V 50/60 Hz 3 A (present on EPS 815) 28 V 50/60 Hz 5 A 20 V 50/60 Hz 3 ATechnical data MGT 812/MGT 824Weight kg 33/39Dimensions L x H x W mm 825 x 590 x 285/ 840 x 630 x 290 Speed range rpm 0 - 6,400Speed measurement accuracy rpm < 0.25% 1 digitStroke rate range in steps of 50 Stroke 50 - 5,000Stroke rate accuracy Stroke < 0.4Temperature measurement range C -40 - +150Temperature control range C +30 - +60Temperature measurement C 40 0.5; 80 1.2 accuracyOverflow quantity measurement l/h 15 - 260Number of measurement points 12Measuring glass size ml 44 + 260Operating hours counter 40 years in 0.25 hour cycles60Technical data: EPS 708/EPS 625Technical data EPS 708L x H x W mm 2,070 x 1,850 x 790Weight with cooler without/with operating supplies approx. kg 850/920Weight (with packaging, without operating supplies) approx. kg 950Three-phase current nominal voltage 400 V VAC 380 - 440Three-phase current nominal voltage 230 V VAC 200 - 240Number of phase P/PE 3Input frequency Hz 50/60Rated current for 400 V A 30 (fuse 35 A gG)Rated current for 230 V A 60 (fuse 35 A gG)Rated output kVA 21Customer-provided in-series fuse A 40GFC protection mA 500Drive:Standstill torque (motor) Nm 23Maximum torque (motor) Nm 61Speed range rpm 0 - 4,000Direction of rotation: Left/right Axis height (clamping bed height mm 110 to injection pump axis center) Drive coupling:Zero-backlash multiplate clutch as per ISO Nm/ 2,600Supply pump output:Test oil low-pressure kPa 500 l/min 3 - 6Test oil high-pressure MPa 220 l/min 58Lubrication oil pressure kPa 0 - 600 (special accessories) l/min 0 - 5,8Pressure setting: Rail designed for up to MPa 250Test pressure MPa 18 - 220Pre-supply-pump pressure kPa 10 - 500Lube oil pressure (special accessories) kPa 100 - 600Heating/cooling: Test oil heating: electrical approx. kW 2,1Test oil cooling: Water connection ISO 288 2.5 bar at G1/2"Coolant consumption approx. C 17Filling volumes: Test oil approx. l 55Retaining capacity for contaminated oil approx. l 10Lubrication oil (special accessories) approx. l 8Test bench colors: Green RAL 6018 Measuring technology: Temperature control range C 30 50 Temperature measurement accuracy C 0,5Technical data EPS 708Pump volume measurement l/h 0.03 - 300Pump overflow volume measurement l/h 15 - 150Injector volume measurement mm3/stroke 0.03 - 30Measurement accuracy l/h 0.03 - 0.1 < 3% l/h 0.1 - 1 < 2% l/h 1 - 30 < 1% l/h 30 - 100 < 1.5% l/h 100 - 300 < 1%Maximum permitted ambient temperature C 40Separate operating hour meter for test bench, motor and measurement cellsScope of delivery EPS 708Test bench, monitor, mouse, computer units, mains connection lead, hydraulic hoses, software package, protective cover, 2,500 bar railTechnical data EPS 625Dimensions:L x H x W mm 2,320 x 1,730 x 950Weight kg 1,000 (220 V Version) 950 (415 V Version)Drive/motor:Voltage range V 200 - 240 Volt V 400 - 440 VoltFrequency Hz 50 / 60Access control IP IP32 HMI IP43 electrical control cabinetMotor overload protection C 155Output kW 18.5Current (at max. output) A 27Rpm range 1/min 50 - 4000Efficiency % 92.4Accuracy 1/min +/-1 for rpm > 50 1/minTorque:Rpm 0 - 1,500 1/min Nm 115Rpm 1,500 - 4,000 1/min Nm 115 - 40MGT Measuring glass sizes ml 44 and 260 Number of measuring points 12Test benchMoment of inertia, graduated disk kg/m 0.75Axis height to EP axis center mm 125 +/- 0.1Zero backlash clutch in accordance with ISO Nm/ 2,600 Logic BoardStroke counter Stroke 1 - 9,999Delivery pump capacityTest oil low pressure kPa 0 - 350 l/min 16.561Technical data: EPS 625/EPS 200/EPS 100Safety information for EPS 200:The grounded, symmetrical 400 Volt three-phase power system and the 200 Volt three-phase power system must be protected by a residual current circuit-breaker with rated residual current of 30 mA. The 230 Volt basic device must be protected by a 32-ampere fuse and the 400 Volt basic device by a 16-ampere fuse.Technical data EPS 200/200 AThree-phase current - nominal voltage EPS 200 - 400 V VAC 380 - 460Three-phase current - nominal voltage EPS 200 - 230 V VAC 200 - 240Number of phases P/PE 3Input frequency Hz 50/60Rated current for EPS 200 - 400 V A 15Rated current for EPS 200 - 230 V A 27Rated output kW 4,2Compressed air MPa 0,5 - 0,8Operating temperature C 0 - 40Degree of protection - IP 34Oil pressure MPa 180Maximum speed rpm 3,500Control voltage VDC 24Capacity of testing oil tank l 7Noise emission dB(A) < 71,5 Workplace-related emission soundpressure level as per DIN EN ISO 11201 Sound power level as per DIN EN ISO 3744 dB(A) < 84,1EPS 200 (H x W x D) mm 580 x 560 x 780Weight of EPS 200 with packaging kg 156Weight of EPS 200 kg 112 (without testing oil and packaging) Oil catcher pan (H x W x D) mm 30 x 570 x 720Technical data EPS 100For nozzle sizes - P, R, S, T Pressure gauge bar 0 - 400 Pressure gauge MPa 0 - 40Connecting thread for test pressure line - M 14 x 1,5 Weight kg 4Test oil high pressure MPa 0 - 4 l/min 1.8Lube oil pressure (special accessory) kPa 0 - 600 l/min 5.8Test oil heating kW 2.5Test oil cooling water connection ISO 288 G1 / 2Cooling water consumption at 17 C l/min 15Control range heating C 30 - 60Pressure gaugeLow pressure kPa 0 - 250Intake pressure kPa 0 - 350High pressure MPa 0 - 4Delivery pump pressure kPa 0 - 1,600Pneumatic pressure gauge kPa -100 - 200Lube oil pressure (special accessory) MPa 0 - 1Filling quantityTest oil tank l 50Retaining capacity for contaminated oil approx. l 10Lube oil tank (special accessory) l 12Min. test oil volume l 30HMI (Human Machine Interface)Color LCD display size inches 5.7Rotatable HMI instrument R / L 45 on in degrees each sideNoiseSound pressure level maximum dB-A 70Additional power supplies12/24 V for start /stop magnet A 7Additional power supply50 Hz AC V 230Max. current A 3.5 Temperature range Max. ambient temperature C 40Operating range C 5 - 40Accuracy C 10 - 35Storage temperature C -25 - 60Scope of delivery:Test bench, LCD display unit, measuring glass carrier with 12 measuring glasses 44 ml / 260 ml, measuring glass holder with light, mains connection leadTechnical data EPS 62562Product offer sheet:EPS 815Item Designation Order number Price excl. VAT Test benches 1 Injector component test benches without measuring system Please choose a test bench: 1.1a EPS 815 400 Volt 0 683 815 0011.1b EPS 815 200/220/230/240 Volt 0 683 815 0021.1c EPS 815 440/460/480/500 Volt 0 683 815 003Test sets (for mechanical and electronic systems) 2 Test sets for conventional systems (mechanical inline fuel injection pumps, distributor injection pumps) 2.1 Basic set 1 687 005 0182.1.1 A-pump set 1 687 005 0192.1.2 P-pump set 1 687 005 0212.1.3 VE set 1 687 005 0222.1.4 M-MW set 1 687 005 0202.1.5 H-pump set 1 687 005 0232.2 EDC-VE EPS 865 0 684 200 6152.2.1 Special accessories for EDC-VE ballast unit, required for testing EDC-VE pumps with HDK sensors 1 687 022 2813 Test sets for VP systems (VP 29, VP 30, VP 44) 3.1 VPM 844 test set (VP 29/30/44), only for EPS 815 from production date 01/2001. When testing VP 29/30/44, maximum cooling water temperature allowed is 17 C 1 687 002 8443.2 Retrofit kit CR/UI/UP/VPM for PC 1 687 023 634: included in scope of supply: CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292, ISO communications module 1 687 023 524 1 687 001 9493.3 Test pressure line L= 350 mm (Ford/Rover VP 29/30) 1 680 750 1003.4 Test pressure line L= 450 mm (Audi/BMW/Ford/Nissan/Opel VP 44) 1 680 750 1013.5 Test pressure line L= 845 mm (Cummins/John Deere/MAN/Nissan/ VM Motori/Volvo VP 44) 1 680 750 1023.6 Test pressure line L= 450 mm (Opel VP 29/SISU/Perkins VP 30) 1 680 750 1033.7 Calibration nozzle holder combination type IX pass. veh./comm. veh. (d= 0.5), qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 1163.8 Calibration nozzle holder combination type X pass. veh. (d= 0.4), qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 1183.9 Calibration nozzle holder combination type X comm. veh. (d= 0.5), qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 1193.10 Calibration nozzle holder combination type X comm. veh. (d=0.53 mm), qty. 6 recommended, used with VPM 844 (VP 44) and CAM 847 (UP, PLD) 1 688 901 1203.11 Bench stand Audi, qty. 2 required (only VP 44) 1 688 030 1863.12 Cable clip set 1 680 190 0183.13 Support device KDEP 1140, required if VE pump test set 1 687 005 022 not already present 0 986 611 8763.14 Fixture adapter for PDHK type X Caution! 6 x 0 986 612 269 required 0 986 612 2694 Test sets for UI/UP systems (UI-P, UI-N, UP) Please choose between complete package (item 4.1a) and individual package (item 4.1b): 4.1a CAM 847 complete package incl. 12 adaptions for testing UI-P, UI-N and UP from Bosch. Only for EPS 815 from production date 01/2001 1 687 001 8474.1b CAM 847 Individual package Cambox without adapter sets. Only for EPS 815 from production date 01/2001 1 687 001 8494.1b.1 UI pass. veh. adapter set, comprising 2 adapters for testing Bosch UI pass. veh. 1 687 016 0514.1b.2 UI comm. veh. adapter set, comprising 6 adapters for testing Bosch UI comm. veh. 1 687 016 0524.1b.3 UP adapter set, comprising 4 adapters for testing Bosch UP 1 687 016 0534.1b.4 DHK mounting, required for testing UP components 1 687 016 0494.1b.5 Injection chamber, required for testing UI components 1 682 312 04463Item Designation Order number Price excl. VAT 4.2 Precision constant voltage regulator (included in retrofit kit VPM 844), required for CRI 846 H, CRI/CRIN 848 H and CAM 847 1 687 022 8734.3 Test DHK, required for CAM 847 if VPM 844 not present 1 688 901 1194.4 Test DHK, required for CAM 847 if test DHK 1 688 901 034 + nozzle-retaining nut 1 683 373 081 not present 1 688 901 1205 Test sets for CP Common Rail pumps 5.1 CRS 845 H basis test set for CR components (CP, CRI and CRIN) 1 687 002 8455.1.1 Update set from 1,600 bar to 1,800 bar, required for existing CRS 845 with production date before 05/2006 1 687 001 6125.1.2 Update set CRS 845 H, required for upgrading CRS 845 (1,800 bar) 1 687 001 845 to CRS 845 H (2,500 bar) 1 687 002 845 1 687 010 3345.1.3 CP1/CP1H pump set 1 687 010 3415.1.4 CP2 pump set 1 687 010 3425.1.4.1 Printed board to test CP2, required for existing CRS 845 with production date before 04/2004 1 688 400 3205.1.5 CP3 pump set Note: For CP3.3/CP3.4 lube oil supply required (included 1 687 016 061) 1 687 010 1825.1.5.1 Update set CP3.4 return connection for CP 3.4 pumps for customers with "old" CP3 set 1 687 010 135. 1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 0615.1.5.2 Supplement set MAN CP3.4 for CP 3.4 MAN applications (CP3 or CP1/CP3 pump set is prerequisite) 1 687 001 6195.1.6 CP Delphi/Denso/Siemens (other brand pump set), successor kit for 1 687 010 161/...162/...166 1 687 010 1835.1.6.1 Update set CP Delphi/Denso/Siemens (other brand pump set) with new adapters for other brand CP pumps for customers with "old" other brand CP pump sets 1 687 010 161/...162/...166. 1 687 010 161/...162/...166 + 1 687 010 184 = 1 687 010 183 1 687 010 1845.1.7 Test sets for CR injectors (CRI1, CRI2.x, CRIN1, CRIN2 and CRIN3 from Bosch) Please choose between CRI 846 H (item 5.1.7a) and CRI/CRIN 848 H (item 5.1.7b): 5.1.7a CRI 846 H test set For testing Bosch CRI (solenoid valve) passenger car + basis set for CRI Piezo, other brand and commercial vehicle (CRS 845 or CRS 845 H is prerequisite). When commissioning, a calibration of the rail pressure sensor is required. 1 687 002 8465.1.7a.1 Update set for swivel device (for adaption of Common Rail injectors), required for existing CRI 846 with production date before 06/2006 1 688 120 1745.1.7a.2 Update set CRI 846 H, required for upgrading CRI 846 (1,800 bar) 1 687 001 846 to CRI 846 H (2,500 bar) 1 687 002 846 1 687 010 3355.1.7a.3 Adapter (thread adaptation and restricts system to 1,800 bar), required if set combination CRS 845 (1,800 bar) and CRI 846 H (2,500 bar) or CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used 1 681 032 0945.1.7a.4 CRIN test set Only required if customer chooses not to opt for CRI/CRIN 848 H (item 2.3.1b). For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H required: for 1x CRIN clamp: 1x CRIN set 1 687 001 925, for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line 1 684 463 711 1 687 001 9255.1.7a.4.1 Adapter line, required if customer clamps 2x CRIN set 1 687 001 925 1 684 463 7115.1.7a.4.2 Update set return line CRIN (extended return line), required for "old" CRIN set 1 687 001 599. 1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623 1 687 016 0605.1.7b CRI/CRIN 848 H test set Suitable for the testing of 6 Bosch CRI passenger car injectors, 6 CRI Piezo injectors and 4 Bosch CRIN commercial vehicle injectors with additional basis set for CRI Piezo. (CRS 845H is required) 1 687 002 8485.1.7b.1 Update set of CRI 846 H to CRI/CRIN 848 H for a test expansion from up to 4 CRIN, includes no distribution rail 2,500 bar, for upgrading CRI 846 H (2,500 bar) 1 687 002 846 to CRI/CRIN 848 H. (CRS 845 H is prerequisite) 1 687 010 36864Product offer sheet:EPS 815Item Designation Order number Price excl. VAT 5.1.7b.2 Adapters and cover plates for CRI/CRIN 848 H (1 687 001 934, 1 687 002 848, 1 687 010 349 and 1 687 010 368)5.1.7b.2.1 Adapter set - A1i 1 687 016 0725.1.7b.2.2 Adapter set - A2i (Valtra Tractors, SISU Motors) 1 687 016 0815.1.7b.2.3 Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge, KamAZ, VW, Ford) 1 687 016 1115.1.7b.2.4 Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ) 1 687 0160825.1.7b.2.5 Adapter set - A5i (MAN, Liebherr) 1 687 016 0995.1.7b.2.6 Adapter set - A6i (MAN) 1 687 016 0835.1.7b.2.7 Adapter set - A7i (Ford Otosan Trky) 1 687 016 0845.1.7b.2.8 Adapter set - A8i (DHIM, Yuchai, Doosan) 1 687 016 0855.1.7b.2.9 Adapter set - A9i (Deutz, MAZ, YaMZ) 1 687 016 0865.1.7b.2.10 Adapter set - A10i (FAW) 1 687 016 0875.1.7b.2.11 Adapter set - A11i (DCD, Dongfeng) 1 687 016 0885.1.7b.2.12 Adapter set - A12i (MAZ, YaMZ, Ashok Leyland) 1 687 016 0895.1.7b.2.13 Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton) 1 687 016 0905.1.7b.2.14 Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai, Liebherr, MTU) 1 687 016 0915.1.7b.2.15 Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai) 1 687 016 0925.1.7b.2.16 Adapter set - A16i (DHIM, Yuchai, Doosan) 1 687 016 0935.1.7b.2.17 Adapter set - A1e (Deutz) 1 687 016 0945.1.7b.2.18 Adapter set - A3e (Iveco, New Holland) 1 687 016 0965.1.7b.2.19 Adapter set - A4e (Mitsubishi Fuso) 1 687 016 0975.1.7b.2.20 Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz) 1 687 016 1015.1.7b.2.21 Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz, Weichai, GAZ, PAZ, MAz, MTZ, MMZ, Yuchai, Shanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 1025.1.7b.2.22 Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale, MWM, Weichai, Volvo) 1 687 016 1035.1.7b.2.23 Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors, GMC, KamAZ) 1 687 016 1045.1.7b.2.24 Cover plate set - K3i (Iveco, Cummins, VW, Ford, CASE New Holland) 1 687 016 1105.1.7b.2.25 Cover plate set - K5 (Renault, MAN, Dongfeng) 1 687 016 1055.1.7b.2.26 Cover plate set - K6 (Ford Otosa-Trky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai, Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL, YamZ, Ashok Leyland, DHTM) 1 687 016 1065.1.7b.2.27 Cover plate set - K7 (MAN, Dongfeng, International Harvester, Liebherr, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU) 1 687 016 1075.1.7b.2.28 Cover plate set - K8 (Mitsubishi Fuso, Iveco, CASE New Holland) 1 687 016 1085.1.7b.2.29 Cover plate set - K1i 1 687 016 0735.1.7b.2.30 Cover plate set - K11 (Mazda) Japan CRI 1 687 016 115 5.1.7b.3 Retrofit kit with 6 rotatable connections, which are used for injection volume measurements and an intermediate plate on the distributor rail for travel path increase (only for CRI/CRIN 848H 1 687 001 934 or 1 687 010 349). Already included in CRI/CRIN 848H 1 687 002 848 and 1 687 010 368 1 687 016 1125.1.7b.4 Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide with beveled surface (only for 1 687 001 934 or 1 687 010 349). Already included in CRI/CRIN 848H 1 687 002 848 and 1 687 010 368 1 687 016 1135.1.8 Test sets that can be used on CRI 846 H (item 5.7.1a) or on CRI/CRIN 848 H (item 5.7.1b) 5.1.8.1 CRI Delphi/Denso set for passenger car injectors, will be delivered without injection chamber 1 687 010 1865.1.8.1.1 Update set CRI Delphi/Denso with hose lines and software (above 1 Ohm testing), required for "old" CRI Delphi/Denso 1 687 001 609. 1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 1875.1.8.2 Piezo CRI (for piezo CRI from Bosch, Siemens and Denso) 1 687 010 33365Item Designation Order number Price excl. VAT 5.1.8.2.1 Hose lines (6 pc.) required for CRI Piezo test set (Denso injectors), if CRI Delphi/Denso set 1 687 001 609 is present 1 687 016 0555.1.8.2.2 Update set piezo CRI before 05/2012 1 680 290 9995.1.9 Accessories for Delphi/Denso CRI (item 5.1.8.1) and piezo CRI (item 5.1.8.2) Injection chamber (OLD), order 6 pc., please use these injection chambers as long as the new injection chamber set 1 685 438 631 is not available or instruct your customers that SOL will be in Dec., 2010 1 682 312 042 5.1.9.2 Injection chamber set (NEW), (scope of delivery 6 pc.), required for test set CRI Piezo (Denso/Siemens injectors) and CRI Delphi/Denso (solenoid valve). Not required, if CRI/CRIN 848 H present. Required, if CRI Delphi/Denso set 1 687 001 609 or 1 687 010 186 (with production date before 12/2010) not present 1 685 438 6315.1.9.3 Test pressure line set 1,800 bar (6 pc.), to be used only with CRI 846 (1,800 bar), required for test sets CRI Piezo (Bosch injectors) and CRI Delphi/Denso (solenoid valve). Scope of delivery: 6 pc. test pressure line 180 M14x1.5 to M14x1.5 1 687 010 1855.1.9.4 Test pressure line set 2,500 bar (6 pc.), only to be used with CRI 846 H (2,500 bar) or CRI/CRIN 848 H. Required for test sets CRI Piezo (Bosch injectors) and CRI Delphi/Denso (solenoid valve). Scope of delivery: 6 pc. test pressure lines 180 M16x1.5 to M14x1.5 1 687 016 0656 Accessories for common rail test sets (under item 5) 6.1 High pressure hose 2,500 bar, length: 1,000 mm, usable for: CP1, CP2, CP3, CP1/CP3, CP Delphi/Denso/Siemens, CRI 846 H, CRI/CRIN 848 H. Caution! If CP2 is used: 2 x 1 687 016 064. Scope of delivery: High pressure hose M16x1.5 to M16/M14/M12x1.5, Adapter curved M16x1.5 to M12x1.5, Nuts 1 687 016 0646.2 High pressure hose 2,500 bar, length: 750 mm, required for: CRI/CRIN 848 H, CRIN test set Caution! If CRI/CRIN 848 H is used: 4 x 1 687 016 070, if 1 CRIN test set is used: 1 x 1 687 016 070, if 2 CRIN test sets are used: 2 x 1 687 016 070. Scope of delivery: High pressure hose M16x1.5 to M16/M14/M12x1.5, Adapter curved M16x1.5 to M12x1.5, Nuts 1 687 016 0706.3 High pressure hose 1,800 bar, length: 1,000 mm, usable for: CP with screw adaption M14 - straight, required if up to 1,800 bar will be tested and the hose set 2,500 bar 1 687 016 064 is not present. Scope of delivery: Hose line M14x1.5 to M14x1.5 - straight 1 680 712 2276.4 High pressure hose 1,800 bar, length: 1,000 mm, usable for: CP, CRIN test set with screw adaption M12 - straight, required if up to 1,800 tested and the hose set 2,500 bar 1 687 016 064 is not present. If 1 CRIN test set is used: 1 x 1 687 016 070, If 2 CRIN test sets are used: 2 x 1 687 016 070. Scope of delivery: High pressure line M14x1.5 to M12x1.5 - straight 1 680 712 2296.5 High pressure hose 1,800 bar, length: 1,000 mm, usable for: CP with screw adaption M12 - 90, required if tested up to 1,800 bar and the hose set 2,500 bar 1 687 016 064 is not present. Scope of delivery: High pressure line M14x1.5 to M12x1.5 - 90 1 680 712 2306.6 Adapter, application for pumps and CRIN adaption. Hose side M12 -> M14 pump or CRIN, optional on offer if no hose M14/M14 1,800 bar is present. Scope of delivery: Adapter M12x1.5 to M14x1.5 1 681 032 077Accessories for test benches 7 Accessories for test benches 7.1 Drive coupling without play, required for CRS 845 H and CAM 847 1 686 401 0247.1.1 Intermediate flange, required for CRS 845 H and CAM 847 1 685 700 1407.2 Clamping bracket, required for all VE, VR, CR pumps 1 688 010 129 7.3 Riser retrofit kit, required for KMA with production date before 04/2001 1 687 001 54466Item Designation Order number Price excl. VAT Product offer sheet:EPS 815 Please choose a transformer 400-500 V or transformer 200-240 V (item.7.4a and item 7.4b): 7.4a Transformer conversion kit 400-500 V/EPS 815, required for VPM 844, CRI 846 H, CRI/CRIN 848 H only for EPS 815 with production date before 07/2005 1 687 001 8007.4b Transformer conversion kit 200-240 V/EPS 815, required for VPM 844, CRI 846 H, CRI/CRIN 848 H only for EPS 815 with production date before 07/2005 1 687 001 8017.5 Lube oil supply retrofit kit voltage 200 to 500 Volt. Note: for CP2/CP3.4 pumps, CAM 847 required 1 687 001 9777.5.1 Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the suction side. Note: Required for upgrade of lube oil supply to 1 687 001 977, if CAM 847 is used 1 687 001 9107.5.2 Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the return. Note: Required for upgrading the lube oil supply to 1 687 001 977, if CAM 847 is used 1 687 001 9797.6 Heat exchanger, required for CRS 845 H, VPM 844 and CAM 847 1 687 010 3367.6.1 Update set heat exchanger (2,500 bar), required for update set CRS 845 H (1 687 010 334). 1 687 010 130 + 1 687 010 337 = 1 687 010 336 1 687 010 3377.6.2 Heat exchanger supplement to 12 channel, required for testing CR pumps with delivery capacity > 160 l/h 1 687 001 5577.7 Precision constant voltage regulator (included in retrofit kit VPM 844), required for CRI 846 H, CRI/CRIN 848 H and CAM 847 1 687 022 8737.7.1 Assembly set, required when purchasing precision constant voltage regulator (1 687 022 873) 1 687 016 0437.8 CRI 800 (CRI 846 control unit), required for CAM 847 if CRI 846 not present 1 687 023 3697.9 Speed sensor, required for CAM 847 if VPM 844 not present 1 687 224 9637.10 Connection line for speed sensor, required for CAM 847 if VPM 844 not present 1 684 465 4997.11 EMV kit, required for CAM 847 if VPM 844 not present 1 687 016 0427.12 Temperature sensor, required for CAM 847 if CRI 846, CRI 846 H or CRI/CRIN 848 H not present 1 687 016 0338 Test instrument (MGT or KMA) Please choose as follows between MGT (item 8.1a) or KMA (item 8.1b): 8.1a MGT Measuring Glass Measurement systems Please choose as follows between MGT 812 (item 8.1a.1) or MGT 824 (item 8.1a.2): 8.1a.1 MGT 812 measuring glass holder inc. measuring glass control unit (lift and turn counter) 0 683 812 0018.1a.2 MGT 824 measuring glass holder inc. measuring glass control unit (lift and turn counter) with lateral offset for 4 unit loading and means of using larger measuring glasses 0 683 824 0018.1a.2.1 Measuring glass light MGT 824 (50 Hz) 1 687 001 3958.1a.2.2 Measuring glass light MGT 824 (60 Hz) 1 687 001 3968.1a.2.3 Measuring glass holder adapter with 12 x 155 ml measuring glasses and 12 x 600 ml measuring glasses 1 688 005 0658.1a.2.4 Supplement kit for MGT 824 (double unit loading) from 12 x 44 ml measuring glasses to 24 x 44 ml measuring glasses and from 12 x 260 ml measuring glasses to 24 x 260 ml measuring glasses 1 687 001 4148.1b KMA Continuous measuring systems Please choose as follows between KMA 802 (item 8.1b.1) or KMA 822 (item 8.1b.2): 8.1b.1 KMA 802 continuous measuring system, 19" TFT display unit for assembly on test bench, required for VPM 844, CRS 845 H, CAM 847 0 683 802 0018.1b.2 KMA 822 continuous measuring system, 19" TFT display unit for assembly incl. trolley required for VPM 844, CRS 845 H, CAM 847 0 683 822 0019 Computer unit (essential for KMA) 9.1.1 Retrofit kit CR/UI / UP/VPM for PC 1 687 023 634: included in scope of delivery: CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292, ISO communications module 1 687 001 9499.1.2 Interface module VPM 844-ISO, required, if printed board V 25-ISO 1 688 400 304 defective in "old" computer 1 687 022 959 or interface module defective in computer 1 687 023 582 1 687 023 52467Item Designation Order number Price excl. VAT Product offer sheet:EPS 8159.1.3 Update set for conversion WinME to Win2000, required for CAM 847, CRS 845 H, VPM 844 if WinME present 1 687 001 5559.1.4 COM 4 interface, required for CAM 847 if CRI 846, CRI 846 H or CRI/CRIN 848 H not present 1 687 016 0349.2 Keyboard Please choose suitable keyboard: 9.2.a ASCII keyboard (German) 1 687 022 3549.2.b ASCII keyboard (US) 1 687 022 3569.2.c ASCII keyboard (French) 1 687 022 3609.2.d ASCII keyboard (Spanish) 1 687 022 3589.2.e ASCII keyboard (Italian) 1 687 022 3619.2.f ASCII keyboard (Danish) 1 687 022 3599.2.h ASCII keyboard (Finnish/Swedish) 1 687 022 3799.2.i ASCII keyboard (Greek) 1 687 022 3929.2.j ASCII keyboard (Turkish) 1 687 022 3789.2.k ASCII keyboard (Polish) 1 687 022 3979.2.l ASCII keyboard (UK) 1 687 022 3579.2.m ASCII keyboard (Czech) 1 687 022 3969.2.a-m Protection hood for standard PC keyboard 1 685 510 1659.2.i & b Protection hood for PC keyboard US English/Greek 1 685 510 1669.3 Printer 9.3.1 Inkjet printer PDR 375 inc. USB connecting line 1 687 001 85010 Software (database of test specifications, ESI) 10.1 CD ESI[tronic]-A 1 987 729 00210.2 CD ESI[tronic]-D 1 987 729 01210.3 CD ESI[tronic]-K1 1 987 729 26110.4 CD ESI[tronic]-W 1 987 729 03210.5 CD TestData update subscription required for VPM 844, CRS 845 H or CAM 847 1 687 370 27011 Maintenance tools 11.1 Dial gauge, service dept. calibration tool for CAM 847 1 687 233 11212 Service 12.1 Test oil 25l During commissioning in EPS 815/EPS 625: 50l required During commissioning in EPS 708: 55l required During commissioning in EPS 200: 7l required 5 980 570 02512.2 User training 12.3 Freight, packaging disposal 12.4 Installation, initial operation, instruction, training courses 12.5 Travel flat rate68Product offer sheet:EPS 708Item Designation Order number Price excl. VAT Test benches 1 Test benches for CR pumps and CR injectors incl. measuring system Please choose a test bench: 1.1 Test benches incl. integrated cooling system 1.1a EPS 708 400 Volt 0 683 708 0201.1b EPS 708 200 Volt 220/230/240 Volt 0 683 708 0211.2 Test benches without internal cooling system (external water connection) 1.2a EPS 708 400 Volt 0 683 708 0011.2b EPS 708 200/220/230/240 Volt 0 683 708 002Test sets (for common rail system, CRS 845 H included in items supplied with EPS 708) 2.1 Test sets for CRS = Common Rail System (CP, CPN, CRI, CRIN) 2.1.1 Clamping bracket (required for all VE, VR, CR pumps) 1 688 010 129 2.1.2 CP1/CP1H/CP3 pump set Note: For CP3.3/CP3.4, lube oil supply required, present CP1 or CP3 set is also usable on EPS 708 1 687 010 3462.1.3 Update set CP3.4 Return connection for CP 3.4 pumps for customers with "old" CP3 set 1 687 010 135. 1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 0612.1.4 Supplement set MAN CP3.4 for CP 3.4 MAN applications (CP3 or CP1/CP3 pump set is prerequisite) 1 687 001 6192.1.5 Lube oil supply (only for use with EPS 708) for CP3.4 pumps required 1 687 001 9312.1.6 CP Delphi/Denso/Siemens (other brand pump set) successor kit for 1 687 010 161/...162/...166 1 687 010 1832.1.7 Update set CP Delphi/Denso/Siemens (other brand pump set) with new adapters for CP other brand pumps for customers with "old" CP other brand pump sets 1 687 010 161/...162/...166. 1 687 010 161/...162/...166 + 1 687 010 184 = 1 687 010 183 1 687 010 1842.1.8 For testing of CP other brand pumps, the drive coupling as in scope of delivery EPS 815 must also be ordered 1 686 401 0262.1.9 High pressure hose 250 Mpa (2,500 bar), length: 1,000 mm, usable for pump set CP1, CP3, CP1/CP3, CP Delphi/Denso/Siemens, CRI 846 H, CRI/CRIN 848 H 1 687 016 0642.2 Test sets for CR injectors (CRI and CRIN from Bosch and other brands) Please choose between CRI 846 H (item 2.2.1a) and CRI / CRIN 848 H (item 2.2.1b): 2.2.1a CRI 846 H test set For testing Bosch CRI (solenoid valve) passenger car + basis set for CRI Piezo, other brand and commercial vehicle (CRS 845 H is prerequisite). For commissioning, a calibration of the rail pressure sensor is required 1 687 002 8462.2.1a.1 CRIN test set Only required if customer does not choose CRI/CRIN 848 H (item 2.3.1b). For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H is required: for 1x CRIN clamp: 1x CRIN set 1 687 001 925, for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line 1 684 463 711 1 687 001 9252.2.1.1 Holding bracket for CRIN return volume measurement on EPS 708 (holding bracket essential for CRIN 1 687 001 925) 1 687 016 0802.2.1a.2 Adapter line, required if customer clamps 2x CRIN set 1 687 001 925 1 684 463 7112.2.1a.3 High pressure hose 250 MPa (2,500 bar), length 750 mm, required for CRIN test set for CRI 846 H and CRI/CRIN 848 H. Caution! If a CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070 two CRIN test sets are used: 2 x 1 687 016 070 1 687 016 0702.2.1b CRI/CRIN 848 H test set for testing Bosch CRI (solenoid valve) passenger car, Bosch commercial vehicle injectors + basis set for CRI Piezo (CRS 845 H is prerequisite) 1 687 002 8482.2.1b.1 Update set from CRI 846 H to CRI/CRIN 848 H for a test expansion from up to 4 CRIN, does not include distributor rail 2,500 bar for upgrading from CRI 846 H (2,500 bar) 1 687 002 846 to CRI/CRIN 848 H (CRS 845 H is prerequisite) 1 687 010 36869Product offer sheet:EPS 708Item Designation Order number Price excl. VAT 2.2.1b.2q Retrofit kit: 6 rotatable connectors, to be used for injector volume measurements and Intermediate plate on distributor rail for travel path increase (only for CRI/CRIN 848H 1 687 001 934 or 1 687 010 349) already included in CRI/CRIN 1 687 002 848 and 1 687 010 368. 1 687 016 1122.2.1b.3 Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide with beveled surface (only for CRI/CRIN 848 H 1 687 001 934, already included in CRI/CRIN 848 H 1 687 002 848) 1 687 016 1132.2.1b.4 High pressure hose 250 MPa (2,500 bar), length: 750 mm, required for CRIN test set for CRI 846 H and CRI/CRIN 848 H. Caution! If 1 CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070 if 2 CRIN test sets are used: 2 x 1 687 016 070 1 687 016 0702.2.2 Adapters and cover plates for CRI/CRIN 848 H (1 687 001 934, 1 687 002 848, 1 687 010 349, 1 687 010 368).2.2.2.1 Adapter set - A1i 1 687 016 0722.2.2.2 Adapter set - A2i (Valtra Tractors, SISU Motors) 1 687 016 0812.2.2.3 Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge, KamAZ, KaVZ, VW, Ford) 1 687 016 1112.2.2.4 Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ) 1 687 016 0822.2.2.5 Adapter set - A5i (MAN, Liebherr) 1 687 016 0992.2.2.6 Adapter set - A6i (MAN) 1 687 016 0832.2.2.7 Adapter set - A7i (Ford Otosan Trky) 1 687 016 0842.2.2.8 Adapter set - A8i (DHIM, Yuchai, Doosan) 1 687 016 0852.2.2.9 Adapter set - A9i (Deutz, MAZ, YaMZ) 1 687 016 0862.2.2.10 Adapter set - A10i (FAW) 1 687 016 0872.2.2.11 Adapter set - A11i (DCD, Dongfeng) 1 687 016 0882.2.2.12 Adapter set - A12i (MAZ, YaMZ, Ashok Leyland) 1 687 016 0892.2.2.13 Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton) 1 687 016 0902.2.2.14 Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai, Liebherr, MTU) 1 687 016 0912.2.2.15 Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai) 1 687 016 0922.2.2.16 Adapter set - A16i (DHIM, Yuchai, Doosan) 1 687 016 0932.2.2.17 Adapter set - A1e (Deutz) 1 687 016 0942.2.2.18 Adapter set - A3e (Iveco, New Holland) 1 687 016 0962.2.2.19 Adapter set - A4e (Mitsubishi Fuso) 1 687 016 0972.2.2.20 Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz) 1 687 016 1012.2.2.21 Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz, Weichai, GAZ, PAZ, MAZ, MTZ, MMZ, Yuchai, Sanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 1022.2.2.22 Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale, MWM, Weichai, Volvo) 1 687 016 1032.2.2.23 Cover plate set - K3i (Iveco, Cummins, VW, Ford, CASE New Holland) 1 687 016 1102.2.2.24 Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors, GMC, KamAZ) 1 687 016 1042.2.2.25 Cover plate set - K5 (Renault, MAN, Dongfeng) 1 687 016 1052.2.2.26 Cover plate set - K6 (Ford Otosan-Trky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai, Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL, YamZ, Ashok Leyland, DHTM) 1 687 016 1062.2.2.27 Cover plate set - K7 (MAN, Dongfeng, International Harvester, Liebherr, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU) 1 687 016 1072.2.2.28 Cover plate set - K8 (Mitsubishi Fuso, Iveco, CASE New Holland) 1 687 016 0732.2.2.29 Cover plate set - K1i 1 687 016 0732.2.2.30 Cover plate set - K11 (Mazda) Japan CRI 1 687 016 1152.2.3 Test sets that can be used on CRI 846 H (item 2.2.1a) or on CRI/CRIN 848 H (item 2.2.1b) 2.2.3.1 CRI Delphi/Denso for passenger car, supplied without Injection chamber 1 687 010 18670Product offer sheet:EPS 708Item Designation Order number Price excl. VAT 2.2.3.1.1 Update set CRI Delphi/Denso with hose lines and software (over 1 Ohm test), required for "old" CRI Delphi/Denso 1 687 001 609. 1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 1872.2.3.2 CRI Piezo (for piezo CRI from Bosch, Siemens and Denso) 1 687 010 3332.2.3.2.1 Hose line 6 pcs.) required for CRI Piezo test set (Denso injectors), if CRI Delphi/Denso set 1 687 001 609 is present. 1 687 016 0552.2.4 Accessories for Delphi/Denso CRI (item 2.2.3.1) and CR Piezo (item 2.2.3.2) 2.2.4.1 Injection chamber set (NEW) (6 pcs. included in items supplied), required for the test set CRI Piezo (Denso/Siemens injectors) and CRI Delphi/Denso (solenoid valve). Not required if CRI/CRIN 848 H is present. Required if CRI Delphi/Denso set 1 687 001 609 or 1 687 010 186 (with production date before 12/2010) not already present 1 685 438 6312.2.4.2 Test pressure line set 2,500 bar (6 pcs.) can only be used with CRI 846 H (2,500 bar) or CRI/CRIN 848 H. Required for test sets CRI Piezo (Bosch injectors) and CRI Delphi/Denso (solenoid valve). Scope of delivery: 6x test pressure lines 180 M16x1.5 to M14x1.5 1 687 016 065Accessories for test benches 3 Accessories for test benches 3.1 Computer unit (computer included in items supplied with EPS 708) 3.2 Keyboard Please choose suitable keyboard: 3.2a ASCII keyboard (German) 1 687 022 3683.2b ASCII keyboard (US) 1 687 023 3853.2c ASCII keyboard (French) 1 687 022 7923.2d ASCII keyboard (Spanish) 1 687 023 3873.2e ASCII keyboard (Italian) 1 687 022 8103.2f ASCII keyboard (Danish) 1 687 023 3883.2g ASCII keyboard (Dutch) 1 687 023 3893.2h ASCII keyboard (Finnish / Swedish) 1 687 023 3903.2i ASCII keyboard (UK) 1 687 023 3863.2j ASCII keyboard (Czech) 1 687 023 3914 Printer 4.1 Inkjet printer PDR 375 inc. USB connecting line 1 687 001 8505 Software (database of test specifications, ESI) 5.1 CD ESI[tronic]-A 1 987 729 0025.2 CD ESI[tronic]-D 1 987 729 0125.3 CD ESI[tronic]-K1 1 987 729 2615.4 CD ESI[tronic]-W 1 987 729 0325.5 CD TestData - update subscription, required for VPM 844, CRS 845 H or CAM 847 1 687 370 2706 Service 6.1 Test oil 25l During commissioning in EPS 815/EPS 625: 50l required During commissioning in EPS 708: 55l required During commissioning in EPS 200: 7l required 5 980 570 0256.2 User training 6.3 Freight, packaging disposal 6.4 Installation, initial operation, instruction, training courses 6.5 Travel flat rate 71Product offer sheet:EPS 625Item Designation Order number Price excl. VAT 1 Injector component test benches with MGT measuring system and HMI1.1 EPS 625 HMI 400 - 440 Volt F 002 DG0 921 1.2 EPS 625 HMI 200 - 240 Volt F 002 DG0 9221.3 EPS 625 PC 400 - 440 Volt without HMI (PC, trolley, mouse, TFT-Monitor in PC-package) F 002 DG0 9231.4 EPS 625 PC 200 - 240 Volt without HMI (PC, trolley, mouse, TFT-Monitor in PC-package) F 002 DG0 9241.5 PC package consisting of: trolley, PC, TFT monitor, keyboard and connecting cable to EPS 625 in preparation1.6 Keyboard (country specific, such as EPS 815)2 Accessories for test benches 2.1 Zero-backlash multiplate clutch for H/R pump required 1 686 401 024 2.2 Clamping bracket required for all VE and PES inline pumps 1 688 010 129 2.3 Accessory set for rinsing VE pumps if test equipment set 1687005022 not present 1 687 010 126 2.4 Support device KDEP 1140, required if VE pump test equipment set 1 687 005 022 not present. 0 986 611 876 2.5 Supply/return connection set PES 4M with RSF III governor 1 687 010 0832.6 Lube oil supply retrofit kit voltage 200 to 500 Volt 1 687 001 977 3 Test sets for conventional systems (mechanical inline injection pumps and distribution pumps)3.1 Basis set 1 687 005 018 3.1.1 A-pump set 1 687 005 019 3.1.2 P-pump set 1 687 005 021 3.1.3 M-MW set 1 687 005 020 3.1.4 H-pump set 1 687 005 023 3.2 VE set 1 687 005 022 3.2.1 EPS 865 controller VE-E (EDC), basis instrument for potentiometer response 0 684 200 615 3.2.2 EPS 910 controller VE-E (EDC), additional instrument for HDK response 1 687 022 2814 Software (database of test specifications, ESI) 4.1 CD ESI[tronic]-A 1 987 729 002 4.2 CD ESI[tronic]-D 1 987 729 012 4.3 CD ESI[tronic]-K1 1 987 729 261 4.4 CD ESI[tronic]-W 1 987 729 032 5 Service 5.1 Test oil 25l During commissioning in EPS 815/EPS 625: 50l required During commissioning in EPS 708: 55l required During commissioning in EPS 200: 7l required 5 980 570 025 5.2 User training5.3 Freight, packaging disposal5.4 Installation, initial operation, instruction, training courses5.5 Travel flat rate72Software for replacement and repairWell equipped for Diesel and electrical systems: Use the timesaving ESI[tronic] software with practical Troubleshooting Instructions to replace and repair defective components of modern vehicle systems and to exploit new sales opportunities.ESI[tronic]-K "Components repair instructions" f Repair instructions, service information and telegrams for Diesel and electrical system components f Direct interaction of information from ESI[tronic]-D and ESI[tronic]-E, e.g. spare parts, and ESI[tronic]-W, e.g., test values for conventional VP and RPESI[tronic]-D "Diesel replacement parts" f Most comprehensive catalogue for Bosch Diesel products f Around 51,000 spare-parts lists with over 380,000 individual parts f Exploded drawings in highest quality f Stepless zoom functionESI[tronic]-W "Diesel test data" f Test specifications of around 12,000 inline fuel-in-jection pump combinations and for approx. 2,000 VE pumps f Complete test operation from obtaining measured values to log printing f All test steps are displayed in optimized order f Transfer of test values into the EPS 945 program in the EPS 815ESI[tronic]-K/W "Archive"Every new customer receives the archive data of ESI[tronic]-K and W once, and free of charge, with the ESI[tronic] subscription.The TestData CDTest specifications for Bosch Common Rail high-pressure pumps, Common Rail injectors and VP 29/30/44 distributor injection pumps (obtainable by subscription, can be ordered via the ESI[tronic] ServiceLine).New: In addition to our own test values CD "TestData", test values for Diesel components from Delphi, Denso and Conti/Siemens for EPS 815, EPS 708 and EPS 200 are available from the data provider Refdat and can be downloaded from the workshop under www.refdat.netNote: The accuracy of the third party data is up to the data provider. Robert Bosch GmbH assumes no liability for any test procedure and data.73Training for successWith selective technical training, always one step ahead of the competitionTraining in one of our training centers provides the theory and practice of the necessary basic knowledge for successful diagnosis and repair. f Comprehensive transfer of knowledge of modern Diesel systems by the system developer Bosch f Instruction in methodical procedures during troubleshooting f Learning by doing: Practical training in groups on active vehicles and operational engines f Firsthand instruction in the newest systems and components f Modern, extensive training equipment f Highly qualified practice-oriented trainers and insider know-how f Training according to the most modern didactical methodsThe following is a selection of courses offered: f EPS 815 injection pump test bench applications 1 987 726 784 f EPS 708 injection pump test bench applications 1 987 727 526 f Bosch inline pumps and mechanical controller basics 1 987 727 550 f Bosch distributor injection pumps types VE, VE-EDC, VP29/30/44 1 987 727 552 f Bosch distributor injection pumps types 29/30, VP44 1 987 727 567 f High pressure pump / CR system 1 987 727 568 f High pressure pumps / CR systems type CP2 and CPN2 1 987 727 574 f EDC inline pumps (electronically controlled inline pumps and interlockings) 1 987 727 555 f Repair and testing of Bosch Common Rail injectors for passenger cars and commercial vehicles as well as testing of other brand injectors after level 1 and 2 1 987 726 283 f Repair and testing of Bosch Common Rail injectors after level 3 1 987 727 523 f Repair and testing of Unit Injectors UI (pump nozzle) and Unit Pumps UP for passenger cars and commercial vehicles 1 987 726 286 f Piezo CRI 1 987 726 221 f Field Component Repair FCR DENOXtronic 1 987 727 582 f Diesel Vehicle Technology 1 1 987 727 562 f Diesel Vehicle Technology 2 1 987 727 557 f Commercial diesel vehicle technology 1 987 727 563 f Diagnostics on Bosch Common Rail systems for passenger cars 1 987 726 292 f Exhaust gas treatment for passenger cars 1 987 727 544 f Exhaust gas treatment for commercial vehicles 1 987 727 577 f Diesel vehicle technology third party systems 1 987 727 50774Outlook: Continuous further developmentStable and future-proofThe EPS 815 and EPS 708 component test benches are the reliable basis in the long term for testing the newest Diesel components. To accomplish this, Bosch continuously develops appropriate test equipment for further components from Bosch and other manufacturers. The following list shows the accessory sets which will be available in the near future.Planned test equipment f Special accessories CRI Piezo for EPS 200 f Special accessories CRI commercial vehicles external brands f Special accessories CP4List of abbreviations usedCP1 Common Rail high pressure pump type 1CP1H Common Rail high pressure pump type 1 (Heavy duty version)CP2 Common Rail high pressure pump type 2CP3 Common Rail high pressure pump type 3CRI Common Rail injector (passenger car)CRIN Common Rail injector (commercial vehicle)DHK Nozzle holder assemblyEPS Injection pump test benchIMA Injection quantity adjustment (passenger car)ISA Injection voltage adjustmentKMA Continual quantity analysisNBF Needle motion sensorNIMA Injection quantity adjustment (commercial vehicle)RP Inline fuel-injection pumpUI-P Unit injector (passenger car)UI-N Unit injector (commercial vehicle)UP Unit pumpVE Distributor fuel-injection pumpVP44 Radial piston pump (distributor fuel-injection pump)VP29 Axial piston pump (distributor fuel-injection pump)VP30 Axial piston pump (distributor fuel-injection pump)FCR Field component repair75Our knowledge, your success:Bosch DiagnosticsDiagnostics the key to the automotive workshop of the future Motor vehicle systems are becoming increasinglycomplex; the demands placed on qualified diagnosis in workshops are rising. For professional service on mod ern vehicles, Bosch provides every thing at one stop, perfectly coordinated: test technology, software, technical training and hotline, supplemented by parts in initial equipment quality.ESI[tronic] 2.0: Software for diagnostics and servicef Simple operationf Rapid accessf Modular structuref Comprehensive market coveragef Continually updatedf Universal operation regardless of manufacturerTest Equipment: Matched to each workshop typef Optimized combination of hardware and software for rapid troubleshooting, qualified repair and high time savingsf PC-based test technology of the latest generation with extendable modulesService Training: Knowledge as a factor of successf Comprehensive training programs for automotive workshopsf Practical training coursesf Highly qualified trainers with practical experienceTechnical Hotline: Support from the system developerf Support in difficult technical situationsf Skills covering all brands and manufacturers76For over 125 years, Bosch innovations have been keeping vehicleson the road and getting people to and from their destinations whileimproving safety and peace of mind along the way.Bosch Automotive Aftermarket offers workshops and retailers acomprehensive portfolio of products that is unmatched worldwide: f Efficient diagnostics f Innovative workshop equipment f Quick, reliable delivery f The worlds most comprehensive range of spare parts including both new and remanufactured f Workshop concepts to meet every requirement f Comprehensive training f Targeted sales and marketing support f A competent service hotline f 24-hour online workshop services f Affordable leasing services for workshop equipment and softwareFrom parts to scheduling, organization, and results, our solutions are combined with additional services to ensure your needs will be perfectly met, helping you to maximize your potential.Workshop tip:With its expertise from original equipment, Bosch offers all Diesel specialists a holistic range of workshop test equipment, software, training and know-how. For consolidating Diesel business today and in the future.Bosch: bringing youthe workshop of the futureFuel-supply pumps and tools in premium quality from BoschSuperior technology and high dependability: From the originalequipment through motor racing to the spare parts market, Bosch always delivers quality.Technical changes and program modifications are reserved AA/MKI 1 987 717 581/201208 02.11.21008Robert Bosch GmbH Automotive AftermarketBusiness Unit Diagnostics73201 PlochingenGermany www.bosch-diagnostics.com

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