flexible dentures ( acetal resin )

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Thermoplastic Materials Acetal resin flexible dentures BY DR.RAMY MOHSEN Faculty of dentistry Suez canal university 2015

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Page 1: flexible dentures ( acetal resin )

Thermoplastic MaterialsAcetal resin flexible dentures

BYDR.RAMY MOHSEN

Faculty of dentistry Suez canal university

2015

Page 2: flexible dentures ( acetal resin )

Changes in dental patient’s attitudes and

awareness have been apparent in all aspects of

dentistry, especially aesthetics. This has

increased the demand for not just improved

functional care, but aesthetically functional care.

In removable partial denture fabrication, unsightly

facial clasps have always been a cosmetic

problem .

Page 3: flexible dentures ( acetal resin )

In such aesthetically demanding situations, various methods to overcome this aesthetic dilemma have included :

-painting of clasps with toothcolored resin

-use of lingually positioned clasps

-use of gingival approaching clasps.

Page 4: flexible dentures ( acetal resin )

flexible thermoplastic resins were discovered 50 years

back and presently gaining popularity due to improvement

in their physical and mechanical properites.

Research in polymer science has provided us with an

alternative material called “Acetal resin”. Also known as

Polyoxymethylene (POM), thermoflix , acetal resin is

formed by the polymerization of formaldehyde , it’s a

thermoplastic technopolymer with a monomer-free

crystalline structure.

Page 5: flexible dentures ( acetal resin )

• This material has been shown to have good biocompatibility and this has fostered its use in total hip replacement and as artificial heart valve occluders. It has been used to form a stress-absorbing component in a dental implant system (IMZ).

• Flexible dentures based on acetal resin , began to be used in dentistry in 1971.

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• The concept of flexible resins is based on their flexibilty and ability to engage hard and soft tissue for retention.

• Therefore ,for clinical cases such as kennedy’s class I & II, which involves distal extensions , the flexible dentures by engaging severe soft tissue undercuts and clasping the adjacent teeth provides excellent retention .

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Technique

• The material is avaliable in two forms as prepackeged cartidges or granular form .

• Thermoplastic resins are manipulated by inection molding technique .

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• 1 - Flasking , spruing the pattern.

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• 2 - Injection molding technique :

The metallic cartridges containing thermoplastic grains

are heated to plasticize the resin. The cartridges are set

in place into the injecting unit and pressure of 6-8 barrs

is used to force the plasticized resin to fill the mold. the

material is injected under pressure into a mold, without

any chemical reactions. Thermoplastic materials is

melted at tempreatures from 200-250°C .Pressure,

temperature and injecting time are automatically

controlled by the injecting unit.

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Why acital resin ?

• Aesthetics :

Thermoflex acetal resin is available in16 tooth colors, comparable to the Vita® Classic Shades , and 3 pink tissue colors.

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• Flexibility :

Thermoflex is flexible enough to accommodate even the most complex cases, while providing excellent stability.

Its elastic memory allows the appliance to secure itself into deep undercuts for a rigid,functional hold.

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Durability :

• High-abrasion resistance , Low thermal conductance and excellent tensile and shock strength make Thermoflex acetal resin the preferred material for long lasting performance .

• Resistance to organic solvents, oils, alkalis, hot and cold water .

• Non allergenic, non-toxic

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• Low modulus of elasticity which allow for its use in larger retentive undercuts than recommended for Cobalt- Chromium alloys . This may be advantageous in clinical situations in which aesthetics or periodontal health are priorities.

• Lighte wight makes patient more comfortable

• High melting point.

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Versatility :

• Used alone or in combination with other

materials, Thermoflex acetal resin makes all

types of temporary flexible restorations,

including removable partial dentures and

combination cases with metal or flexible

denture bases such as Lucitone® FRS™.

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Indications of flexible materials • Bilateral undercuts

• Allergy to acrylic resin or cobalt-chromium• Patient who don’t want a fixed restoration or metal clasb• Not enough bone for fitting dental implant• Patients with comprised neruo-motor function.

contraindications• Unilateral distal extension• Lower virtical dimensions and closed bite

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Another clinical applications • As direct retainers attached to a cobalt-chromium

removable partial denture framework, as well as the supportive components of removable partial dentures.

• Removable partial dentures.

• Post-surgery space maintainers .

• Gingival masks , Provisional crowns and bridges.

• Mouthgards , impression try , opturators.

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Disadvantges :• A major drawback is de-bonding of the acrylic

teeth from acetal denture base , acetal does not bond chemically with acrylic resin , so mechanical undercuts are made in each tooth , it can’t be used with patients having low vertical dimensions and closed bite .

• Costly compared to acrylic dentures .

• Difficult to repair ,add teeth to or leline .

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Thank you

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