fixed belt conveyor product introduction - pk machinery

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289 YELLOW RIVER ROAD, XINXIANG CITY, HENAN PROVINCE Tel: +86-373-5799198 Fax: +86-373-5071699 www.pkmachinery.com [email protected] Conveyor Belt Fixed Belt Conveyor

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289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Conveyor Belt

Fixed Belt Conveyor

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Conveyor Belt

Fixed Belt Conveyor

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

Conveyor Belt

Fixed Belt Conveyor

Comment

1. Introduction...................................................................................................................................1

2. Advantages.................................................................................................................................... 1

3. Working Principle.......................................................................................................................... 2

4. Technical Parameters.....................................................................................................................3

5. Sketch Map....................................................................................................................................4

6. Components of Belt Conveyor.......................................................................................................4

1) Belt..........................................................................................................................................5

2) Pulley...................................................................................................................................... 5

3) Idlers or Rollers.......................................................................................................................6

4) Driving Unit.............................................................................................................................8

5) Conveyor Frame......................................................................................................................9

6) Belt Cleaner.......................................................................................................................... 10

7) Tension Unit..........................................................................................................................11

7. Application...................................................................................................................................12

8. Belt Conveyor Troubleshooting...................................................................................................13

9. Export Performance Sheet of Fixed Belt Conveyor..................................................................... 15

10. Certificates............................................................................................................................... 17

11. Company Profile.......................................................................................................................18

12. Contact us................................................................................................................................ 19

13. Customer Questionnaire..........................................................................................................20

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

1 / 21

Conveyor Belt

Fixed Belt Conveyor

1. Introduction

Fixed belt conveyor is transmissionequipment with large transportationcapacity. It is a durable and reliablecomponent used in automated distributionand warehousing. It is low cost and widelyused in industries of chemical, coal,construction, hydropower, light, metallurgy,mining, port, petroleum and etc. Besides,those in general material handling such asmoving boxes along inside a factory andbulk material handling such as those usedto transport large volume of resources andagricultural materials such as grain, salt,coal, ore, sand, overburden and more.

2. Advantages

Easy maintenance Large conveying capacity Long conveying distance No product degradation Stable performance and reliable operation

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

2 / 21

Conveyor Belt

Fixed Belt Conveyor

3. Working Principle

Belt conveyor is composed by two endpoint pulleys and a closed conveyor belt. The pulley thatdrives conveyor belt rotating is called drive pulley or transmission drum; the other one–only usedto change conveyor belt movement direction–is called bend pulley. Drive pulley is driven by themotor through reducer, and conveyor belt dragging relies on the friction drag between the drivepulley and the conveyor belt. The drive pulleys are generally installed at the discharge end in orderto increase traction and be easy to drag. Material is fed on the feed-side and landed on therotating conveyor belt, then rely on the conveyor belt friction to be delivered to discharge end.

Schematic Diagram of Belt Conveyor

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

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Conveyor Belt

Fixed Belt Conveyor

4. Technical Parameters

Roller FormBelt Speed

(m/s)

Belt Width(mm)500 650 800 1000 1200 1400

Capacity(m3/h)

Trough Idler

0.8 78 130 -- -- -- --1.0 97 164 278 435 655 8911.25 122 206 348 544 821 11151.6 156 264 445 696 1048 14272.0 191 323 546 853 1284 17482.5 232 391 664 1033 1556 21183.15 -- -- 824 1233 1858 25284.0 -- -- -- -- 2202 2996

Flat Idler

0.8 41 67 118 -- -- --1.0 52 88 147 230 345 4691.25 66 110 184 288 432 5881.6 84 142 236 368 558 7532.0 103 174 289 451 677 9222.5 125 211 350 546 821 1117

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

4 / 21

Conveyor Belt

Fixed Belt Conveyor

5. Sketch Map

6. Components of Belt Conveyor

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

5 / 21

Conveyor Belt

Fixed Belt Conveyor

1) Belt

Belt is used for moving and supporting surface on which the conveyed material rides. It is thetraction element. Which type of belt will be used depend on the nature of materials to betransported.

Flat Belt

Herringbone Belt

ST Belt CC Belt

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

6 / 21

Conveyor Belt

Fixed Belt Conveyor

2) Pulley

A conveyor belt system uses different types of pulleys like end pulley, snub pulley, bendpulley etc. Just as the following photos shows:

Pulleys for Belt Conveyor

Measurement Needed for Pulley Design

Pulleys of Belt Conveyor Onsite

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

7 / 21

Conveyor Belt

Fixed Belt Conveyor

3) Idlers or Rollers

Idlers/Rollers are the supports for the carrying and return stands of the belt.

Flat Rollers

Impact Rollers Impact Roller Set

Aligning Roller Sets

Comb Rollers Roller Sets Onsite

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

8 / 21

Conveyor Belt

Fixed Belt Conveyor

4) Driving Unit

Driving unit imparts power to one or more pulleys to move the belt and its loads. Belt drive isprovided normally at the discharge ends, however, it may be provided through the head endor through intermediate pulley by coupling the pulley shaft to the reducing gear’s outputshaft. The coupling is selected based on the load characteristics and applications. Flexiblecoupling or fluid couplings are often used.

Motorized Pulley

Motor + Coupling + Reducer

Motorized Pulley Motor + Coupling + Reducer

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

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Conveyor Belt

Fixed Belt Conveyor

5) Conveyor Frame

Frame is the support and maintains the alignments of the idlers and pulleys. Besides, it alsosupports the driving machinery.The support of conveyor is normally a structural frame. Depending on the situation thestructure can be mounted on floor or on skid. The main job of the support is to let the beltrun without getting skewed. Depending on situations the support can be made moving type.In such cases idler a wheel mounted or crawler mounted platform keeps the necessaryprovision to support the idlers on which the conveyor runs.

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

10 / 21

Conveyor Belt

Fixed Belt Conveyor

6) Belt Cleaner

Belt cleaner keeps the belt free from materials sticking to the belt.A belt conveyor consists of a pre-cleaner and a T-cleaner (Secondary Cleaners).The pre-cleaner or known as primary cleaners has excellent abrasion resistance and usespolyurethane blades which are friendly to conveyor belt. It always keeps optimum surfacepressure by spring-tensioned structures and there is no troublesome tension adjustment.The T-cleaner uses super hard chip for blade materials, it always keeps optimum surfacepressure by spring tensioned structure just like pre-cleaner.

Pre-cleaner

T-cleaner

Belt Cleaner

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

11 / 21

Conveyor Belt

Fixed Belt Conveyor

7) Tension Unit

Tension unit is used to maintain the proper tension of the belt for effective powertransmission.The purposes of take-up are:a. To allow for stretch and shrinkage of the belt.b. To ensure that the minimum tension in the belt is sufficient to prevent undue sag

between idlers.c. To ensure that the tension in the belt in the rear of the drive pulley is sufficient to permit

such pulley to transmit the load.

Screw Tension Unit

Horizontal Automatic Gravity Tension Unit

Vertical Automatic Gravity Tension Unit

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

12 / 21

Conveyor Belt

Fixed Belt Conveyor

7. Application

It can transport bulk materials or bagged goods, such as stone, sand, coal, concrete, cement,gravel, fertilizer, mineral ore, limestone, coke, sawdust, wood chip, bulk material, grain, cornflakes, carbon black, component/part, etc.

Ore Coal

Grain Bags

Fertilizer Port

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

13 / 21

Conveyor Belt

Fixed Belt Conveyor

8. Belt Conveyor Troubleshooting

Problems Solutions

Belt bowedAvoid telescoping belt rolls or storing them in damp locations. A newbelt should straighten out when “broken in” or it must be replaced.

Belt improperly spliced orwrong fasteners

Use correct fasteners. Retighten after running for a short while. Ifimproperly spliced, remove belt splice and make new splice. Set upregular inspection schedule.

Belt speed too fast Reduce belt speed

Belt strained on one sideAllow time for new belt to “break in”. If belt does not break inproperly or is not new, remove strained section and splice in a newpiece.

Breaker strip missing orinadequate

When service is lost, install belt with proper breaker strip

Counterweight too heavyRecalculate weight and adjust counterweight accordingly. (If usingscrew takeups, reduce takeup tension to point of slip, then tightenslightly)

Counterweight too lightRecalculate weight required and adjust counterweight accordingly. (Ifusing screw takeups, increase tension)

Damage by abrasives,acid, chemicals, heat,mildew, oil

Use belt designed for specific condition. For abrasive materialsworking into cuts and between piles, make spot repairs with coldpatch or with permanent repair patch. Seal metal fasteners or replacewith vulcanized step splice. Enclose conveyor for protection againstrain, snow and sun. Don’t over-lubricate idlers.

Differential speed wrongon dual pulleys

Make necessary adjustment.

Drive under belted

Recalculate maximum belt tensions and select correct belt. Ifconveyor is over-extended, consider using two-flight system withtransfer point. If carcass is not rigid enough for load, install belt withproper flexibility when service is lost.

Edge worn or brokenRepair belt edge. Remove badly worn or out of square section andsplice in a new piece.

Excessive impact ofmaterial on belt orfasteners

Use correctly designed chutes and baffles. Make vulcanized splices.Install impact idlers. Where possible, load fines first. Where materialis trapped under skits, adjust skirtboards to minimum clearance.

Idler rolls not turningCorrect or replace stalled rolls. Lubricate. Improve maintenance.(Don’t over lubricate)

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

14 / 21

Conveyor Belt

Fixed Belt Conveyor

Problems SolutionsIdlers or pulleys out ofsquare with center line ofconveyor

Realign. Install limit switches for greater safety.

Idlers improperly placed Relocate idlers or insert additional idlers spaced to support belt.

Improper loading, spillageFeed should be in direction of belt travel and at belt speed, centeredon the belt. Control flow with feeders, chutes and skirtboards.

Improper storage orhandling

Refer to your belt supplier for storage and handling tips.

Insufficient tractionbetween belt and pulley

Increase wrap with snub pulleys. Lag drive pulley. In wet conditions,use grooved lagging. Install and correct cleaning devices on belt.Install centrifugal switch for safety.

Material between beltand pulley

Use skirtboards properly. Remove accumulation. Improvemaintenance.

Material build-upRemove accumulation. Install cleaning devices, scrapers and inverted“V” decking. Improve housekeeping.

Pulley lagging worn Replace worn pulley lagging. Use grooved lagging for wet conditionsPulleys too small Use larger diameter pulleys.Radius of convex verticalcurve too small

Increase radius by vertical alignment of idlers to prevent excessiveedge tension.

Relative loading velocitytoo high or too low

Adjust chutes or correct belt speed. Consider use impact idlers.

Side loading Load in direction of belt travel, in center of conveyor.Skirts improperly placed Installed skirtboards so that they do not rub against belt.

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

15 / 21

Conveyor Belt

Fixed Belt Conveyor

9. Export Performance Sheet of Fixed Belt Conveyor

No. Company Specification Set Remark1 VietnamManley Iron And Steel Co., Ltd B=650mm L=43m 2 Coal2 VietnamManley Iron And Steel Co., Ltd B=1000mm L=67.8m 2 Coal3 VietnamManley Iron And Steel Co., Ltd B=650mm L=53m 2 Coal4 VietnamManley Iron And Steel Co., Ltd B=1000mm L=47.8m 2 Coal5 VietnamManley Iron And Steel Co., Ltd B=650mm L=16m 1 Coal6 VietnamManley Iron And Steel Co., Ltd B=650mm L=21.5m 1 Coal7 VietnamManley Iron And Steel Co., Ltd B=800mm L=136.8m 2 Coal8 VietnamManley Iron And Steel Co., Ltd B=650mm L=33.3m 2 Coal9 Fatima Fertilizer Company Limited B=650mm L=3.03m 12 Urea10 Fatima Fertilizer Company Limited B=650mm L=44.615m 2 Urea11 Fatima Fertilizer Company Limited B=650mm L=26.69m 3 Urea12 Fatima Fertilizer Company Limited B=650mm L=28.74m 4 Urea13 Fatima Fertilizer Company Limited B=650mm L=5.35m 3 Urea14 Fatima Fertilizer Company Limited B=650mm L=48.2m 2 Urea15 Fatima Fertilizer Company Limited B=650mm L=45.452m 5 Urea16 Fatima Fertilizer Company Limited B=650mm L=40.202m 4 Urea17 Fatima Fertilizer Company Limited B=650mm L=34.952m 2 Urea18 Fatima Fertilizer Company Limited B=650mm L=29.702m 4 Urea19 Fatima Fertilizer Company Limited B=650mm L=24.452m 3 Urea20 Fatima Fertilizer Company Limited B=650mm L=19.202m 1 Urea21 Fatima Fertilizer Company Limited B=650mm L=13.952m 2 Urea22 Fatima Fertilizer Company Limited B=650mm L=8.702m 4 Urea23 Fatima Fertilizer Company Limited B=650mm L=3.452m 1 Urea24 Hsing Sheng Engineering Co., Ltd. B=1000mm L=97.6m 1 Soda ash25 Hsing Sheng Engineering Co., Ltd. B=1000mm L=56.7m 1 Soda ash26 Hsing Sheng Engineering Co., Ltd. B=1000mm L=33.6m 1 Soda ash27 Hsing Sheng Engineering Co., Ltd. B=1000mm L=45.95m 1 Soda ash28 Hsing Sheng Engineering Co., Ltd. B=1000mm L=100.75m 1 Soda ash29 Hsing Sheng Engineering Co., Ltd. B=1000mm L=108.8m 1 Soda ash30 Hsing Sheng Engineering Co., Ltd. B=1000mm L=322.7m 1 Soda ash31 Hsing Sheng Engineering Co., Ltd. B=500mm L=4.8m 1 Soda ash32 Hsing Sheng Engineering Co., Ltd. B=500mm L=38.5m 1 Soda ash33 Hsing Sheng Engineering Co., Ltd. B=1400mm L=88.6m 2 Coal34 Hsing Sheng Engineering Co., Ltd. B=1400mm L=101.6m 2 Coal

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

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Conveyor Belt

Fixed Belt Conveyor

No. Company Specification Set Remark35 Hsing Sheng Engineering Co., Ltd. B=1400mm L=223.5m 2 Coal36 Hsing Sheng Engineering Co., Ltd. B=1400mm L=148.5m 2 Coal37 Hsing Sheng Engineering Co., Ltd. B=1400mm L=447.5m 2 Coal38 Erdemir Group B=1000mm L=135.5m 2 Pellet39 Erdemir Group B=1000mm L=221.4m 2 Pellet40 Erdemir Group B=1000mm L=97.3m 2 Pellet41 Erdemir Group B=1000mm L=155.8m 2 Pellet42 Erdemir Group B=1000mm L=112.8m 2 Pellet43 Vietnam Hefa Iron And Steel Co., Ltd B=1000mm L=120m 3 Steel44 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=55.7m 1 Steel45 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=6.045m 1 Steel46 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=15.75m 1 Steel47 Vietnam Hefa Iron And Steel Co., Ltd B=650mm L=49.55m 1 Steel48 Vietnam Hefa Iron And Steel Co., Ltd B=650mm L=58.85m 1 Steel49 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=5.75m 1 Steel50 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=12.93m 1 Steel51 Vietnam Hefa Iron And Steel Co., Ltd B800mm L=15.45m 1 Steel52 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=142.85m 1 Steel53 Vietnam Hefa Iron And Steel Co., Ltd B=1000mm L=3.8m 1 Steel54 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=115.45m 1 Steel55 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=143.539m 1 Steel56 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=201.45m 1 Steel57 Vietnam Hefa Iron And Steel Co., Ltd B=1000mm L=25.95m 1 Steel58 Vietnam Hefa Iron And Steel Co., Ltd B=1000mm L=47.15m 1 Steel59 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=67.1m 1 Steel60 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=9.7m 1 Steel61 Vietnam Hefa Iron And Steel Co., Ltd B=650mm L=42.35m 1 Steel62 Bangladesh Salt Co., Ltd B=650mm L=122.3m 2 Salt63 Saudi Arabia ABU Dole Moses Turkey Souter

Co., LTDB=800mm L=10m 2 Mud

62 B=800mm L=10m 1 Mud

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

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Conveyor Belt

Fixed Belt Conveyor

10.Certificates

BV CE ISO

TUV SGS Latter Patent

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

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Conveyor Belt

Fixed Belt Conveyor

11.Company Profile

Henan Pingyuan Mining Machinery Co., LTD. is a professional manufacturer for VibratingScreen & Feeder, Bucket Elevator, Belt Conveyor, Screw Conveyor, Scraper Conveyor and allkinds of spare parts such as Roller, Motor, Rain Cover, etc.

Our Company Foreign Trade Department

Our Workshop

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

19 / 21

Conveyor Belt

Fixed Belt Conveyor

12.Contact us

Add: No.289 Yellow River Road, Xinxiang City, Henan Province, ChinaTel: +86 373 579 9198 Fax: +86 373 5071699Website: www.pkmachinery.comE-mail: [email protected]

Our Company YouTube

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289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

20 / 21

Conveyor Belt

Fixed Belt Conveyor

13.Customer Questionnaire

COMPANY INFORMATIONCompanyAddress

Project NameEquip. NameEquip. No.

Contact E-mailTel Fax

MATERIAL CHARACTERISTICSMaterial

Bulk Density t/m3 Moisture Content %Sticky FlowabilityAbrasive Corrosive

Temperature Grain Size-Design ℃ Minimum Diameter mm

-Operating ℃ Maximum Diameter mmParticle Size Distribution %

MACHINE LAYOUTCapacity t/h

Conveying Distance mSlope Angle °Lifting Height m

Layout Horizontal or InclinedPlacement Indoor or OutdoorFeed by

Discharges toConstruction Material Q235, SUS304, 316L or Others

Duty Continuous (24/7)/ Medium (16/5)/ Intermittent (8 hr/day)/or?Voltage V Frequency Hz

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

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Conveyor Belt

Fixed Belt Conveyor

NOTES:

1.

289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198

Fax: +86-373-5071699

www.pkmachinery.com

[email protected]

22 / 21

Conveyor Belt

Fixed Belt Conveyor