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First insights on the electrochemical valorisation of black liquor R. Oliveira,* M. Mateus, D.M.F. Santos**
Instituto Superior Técnico, Universidade de Lisboa, 1049-001 Lisboa, Portugal
*E-mail: [email protected]
**E-mail: [email protected]
Abstract Weak black liquor is a pulp mill effluent from wood cooking and has a solid content of 15-18 wt.% that
is mostly lignin, an organic compound that finds wide applications in the market. Black liquor is currently
used for steam generation purposes, by burning it, which is not an efficient process due to the
undifferentiated combustion of the liquor, losing most of the lignin potential. Thus, developing a process
for the lignin recovery from black liquor would be an enormous breakthrough. Black liquor electrolysis is
an option with environmental and economic advantages, as it simultaneously generates a clean fuel
(hydrogen) and a precipitated material with economic value (lignin). The present work focuses a study
on the electrolysis of black liquor from Portucel, S.A. This effluent was characterised by determining its
dry solids content, organic to inorganic ratio, conductivity, pH, total lignin content (by thermogravimetric
analysis). Furthermore, platinum (Pt), nickel (Ni) and AISI 304 stainless steel bulk electrodes are tested
for black liquor electrolysis. Cyclic voltammetry, chronopotentiometry and chronoamperometry are used
to study the lignin anodic oxidation at these electrodes, at 25 ºC. Kinetic parameters are calculated. The
hydrogen evolution reaction in the black liquor is also evaluated, by linear sweep voltammetry, at 25 ºC.
A small-scale laboratory black liquor electrolyser using Ni plates, both for anode and for cathode, was
assembled and its operation parameters are evaluated.
1. Introduction Black liquor is a byproduct of the papermaking process.
It consists of the remaining substances after the
digestive process where the cellulose fibres have been
cooked out from the wood [1]. The Kraft pulping process
is dominant in pulp and paper industry. This process
involves cooking the cellulosic raw material in a solution
of sodium hydroxide and sodium sulphide to obtain the
fibre suspension. In conventional processes the spent
black liquor is washed from the pulp and part of it is
treated to recover the cooking chemicals and
regenerate the cooking liquor [2], while the other part is
burned in a recovery boiler in order to generate power.
In the last case, the so-called weak black liquor, with a
solid content of 15 wt.%, is concentrated through a
series of evaporators. When the resulting strong black
liquor reaches the recovery unit (boiler or gasifier) it has
a solid content of around 75 wt.%, followed by
combustion in a recovery boiler [3].
Black liquor is comprised of a complex mixture of both
inorganic and organic constituents. The inorganic
constituents are derived from cooking liquor, being
mainly inorganic salts in a percentage between 15-25
wt.% of the solids. Organic compounds come from the
wood; they can be natural wood extractives that are
released as a result of the pulping process or materials
formed during the reaction of the pulping liquors with
lignin or cellulose components of wood. Typical
composition of Kraft liquor includes lignin derivate (39-
54 wt.%), cellulose derivate (25-35 wt.%) and extractive
derived (3-5 wt.%) [4].
With today’s increasing energy and chemical costs,
coupled with stringent environmental regulations, the
black liquor evaporation process is a critical economic
factor in Kraft pulp mill operation. About 90 % of the
lignin contained in the black liquor from Kraft process is
simply burned [5]. Still, lignin has a broad applicability in
the market, especially as a dispersant in inks, pesticides
and insecticides, as binding agent and as an additive for
soil breeding and conditioning. Therefore, Kraft lignin
may be used more in a more profitable way [6].
The emission of greenhouse gases have caused
serious climate change, leading to worldwide warning.
This has changed the awareness level of different
sectors, like energy, economy, industry and,
nevertheless, at the social and individual level [7]. Thus,
research has been done to obtain a clean fuel that can
replace existing fossil fuels, responsible for the vast
majority of atmospheric and environmental pollution.
This has led to a great interest on hydrogen economy.
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A major advantage on the use of hydrogen as a fuel is
that it has a very high gross calorific value, about three
times higher than that of gasoline [8], and it causes
virtually no pollution when burned, as the product of
combustion is only water (Eq. 1) [7].
H2+ ½O2 → H2O (1)
Electrolysis of black liquor holds promise as an option
for hydrogen production. Initial experiments suggest
energy efficiencies that are competitive and in some
cases even better than those achieved in water
electrolysis [9,10]. Given these factors, we are currently
studying the electrolysis of black liquor in order to obtain
precipitation of lignin at the anode and simultaneous
generation of hydrogen at the cathode [9,10], as
described by (Eq. 2).
H2O + e- → ½H2 + OH- (2)
It is known that the presence of lignin in wastewater
streams significantly increases the chemical oxygen
demand (COD) and biological oxygen demand (BOD),
which are responsible for serious damages to the
environment and human health [5]. Thereby, after the
proposed black liquor electrolysis concept, and
consequent removal of the lignin content, the pulp mill
effluent only requires a much simpler and inexpensive
treatment, as there is previous removal of most of the
organic pollutants.
Herein, the electrolysis of weak black liquor from a
Portuguese pulp and paper company (Portucel, S.A.)
has been investigated. The black liquor contain lignin
exclusively from Eucalyptus Globulus, used in the Kraft
process. Both the organics oxidation and the hydrogen
evolution reaction have been studied in platinum (Pt),
nickel (Ni) and AISI 304 stainless steel electrodes, by
using cyclic voltammetry and chronopotentiometry
measurements. A laboratory black liquor electrolysis
cell has also been assembled and tested. The
preliminary results allowed determination of several
kinetic and diffusional parameters that enabled a first
insight on the underlining mechanisms that control black
liquor electrolysis.
2. Experimental 2.1 Characterisation of the samples
Samples of Kraft weak black liquor were obtained from
Eucalyptus Globulus pulp mill and its physical
properties were determined at room temperature. The
pH was determined using a Hanna pH20 pH meter.
Conductivity of the black liquor samples (σsample) was
determined using a Hanna Instruments HI8733
conductivity meter, after dilution of the samples with
Millipore water (1:10), measuring their conductivity
(σmixture) and then by applying Eq. 3, where σwater = 0.2
mS cm-1 [11].
σsample = (11σ
mixture- 10σ
water)
11 (3)
The dried solids content was determined by drying the
samples in a Nabertherm 2/11/R6 muffle at 120 °C, until
constant weight is achieved, after previous evaporation
of most of the water in a Heidolph VV200 rotary
evaporator. The solid ash content was obtained
according to typical determination of biomass ash
procedure [12].
The thermogravimetric analysis of the black liquor dried
solids was made in inert atmosphere. A 10.9 mg of the
sample was inserted in a Netzsch STA 409 PC
thermogravimetric balance and the heating was
performed at a rate of 10 ºC/min (from 25 to 1200 ºC).
The cooling process was performed by a JULABO 5
water bath. A NETZSCH Proteus Thermal Analysis
software was used for total control of the experiment.
2.2 Electrochemical measurements
Electrochemical measurements were performed in a
glass cell, using a sample volume of 125 mL. The cell
temperature was maintained at 25 °C. A PAR 273A
computer-controlled potentiostat/galvanostat (Princeton
Applied Research, Inc.) and the associated
PowerSUITE package were employed for total control
of the experiments and data acquisition. Cyclic
voltammetry (CV) and chronopotentiometry (CP)
experiments were carried out using a typical three
electrodes arrangement, comprising a platinum (Pt,
Metrohm 60305100, A = 1 cm2), a nickel (Ni, A = 0.79
cm2) or a AISI 304 stainless steel (AISI 304, A = 8 cm2)
working electrode (according to the experiment), a
saturated calomel electrode (SCE) as a reference
electrode (Metrohm 60701100), and a Pt mesh auxiliary
electrode (A = 50 cm2).
Between each electrochemical measurement, the black
liquor was magnetically stirred in order to homogenise
the solution and remove possible deposits on the
electrode surface.
CV was performed to obtain the full voltammogram,
between -1.5 V and 1 V, at a potential scan rate of 50
mV s-1. Then, to study the obtained oxidation peaks, the
potential was scanned in the anodic direction, from the
open circuit potential (OCP) to 0.5 V (except in stainless
steel electrode, wherein a higher potential range were
used), at different applied scan rates, ranging from 5 to
1000 mV s-1.
Currents ranging from 2.5 to 24 mA cm-2 were applied
in the CP measurements, with the electrode potential
moving from the OCP to a value where lignin oxidation
occurred. After completion of the organics oxidation, the
potential further increases until the following oxidation
process is possible, that is, the OH- oxidation to O2.
In CA, potentials between -0.5 V and 0.6 V were
applied, with the transient currents following a stepwise
change of the electrode potential from the OCP (no
oxidation) to a value where the lignin oxidation was
sufficiently fast so that its concentration at the electrode
surface was essentially zero, i.e. diffusion-controlled.
The hydrogen evolution reaction was also studied in the
black liquor by scanning the working electrode (either
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Pt, Ni or AISI 304) potential from the OCP to -1.4 V, at
a scan rate of 0.5 mV s-1.
A small-scale laboratory black liquor electrolyser (V =
250 mL) using Ni plates with an area of 19.2 cm2, both
for anode and cathode, was tested at 25 ºC by applying
cell potentials ranging from 0.5 to 2.5 V.
Furthermore, a more lengthy (190 min) experiment was
made in this electrolyser, at a ∆E = 2.2 V, with the aim
of obtain lignin.
3. Results and discussion 3.1 Chemical characterisation of the samples
The value obtained for the dried solids content was 16.7
%. The total lignin content in dried solids was
determined by thermogravimetric analysis (Figure 1).
Considering the results and that the degradation
temperature of lignin is 400 ºC [13], a value of 29% was
obtained.
The conductivity of the black liquor was 460 mS cm-1,
its density and pH was 1100 g cm-3 and 12.4
(respectively) and it had a organic/inorganic ratio of 1.0.
The values found for the dried solids content and the
organic/inorganic ratio of the weak black liquor are in
agreement with the results previously reported [14–16]. The density of black liquor sample (ρblack liquor) was
calculated using Eq. 4 [15],
ρblack liquor
= [Css
ρss
+ 1-Css
ρliq
]
-1
(4)
where Css is the dry solid content, ρss (1936 kg m-3) is
the density of the black liquor’s solids [15] and ρliq (1012
kg m-3) is the density of the black liquor’s liquid [15]. A value of 1100 kg m-3 was obtained for ρblack liquor, which
is in agreement previously reported values [14,15].
Knowing the density of the black liquor and the lignin
content in the black liquor dried solids, it is possible to
estimate the lignin concentration (C) in the effluent by
using Eq. 5,
C = Css×ρ
black liquor × 0.29
1000 × MMlignin
(5)
where MMlignin (1111 g mol-1) is the Kraft lignin molecular
weight [15]. A value of C = 4.8 x 10-2 mol cm-3 was
calculated by Eq. 5.
3.2 Electrochemical characterisation of lignin
oxidation
3.2.1. Cyclic Voltammetry
A typical shape of the full cyclic voltammograms (CVs)
obtained for the black liquor electrooxidation on the
platinum (Pt), nickel (Ni) and AISI 304 stainless steel
electrodes in natural diffusion conditions is shown in
Figure 2. It can be observed for Pt (Figure 2A) two well-
defined oxidation peaks, at potentials of -0.24 V and 0.1
V, with current densities of 6.0 mA cm-2 and 8.6 mA cm-
2, respectively. Regarding the Ni electrode (Figure 2B)
it is possible to observe a single peak, with lower
intensities (4.7 mA cm-2) when compared to Pt and at
slightly different potential than the second peak of
platinum (0.03 V). The AISI 304 electrode presents an
anodic activity at 0.5 V, with a current density of 4.3 mA
cm-2 (Figure 2C).
Reduction peaks were not observed in the reverse
scan, which indicates that the oxidation processes are
irreversible, in agreement with previous reports [10].
Figure 1. Thermogravimetric analysis of black liquor dried solids.
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Figure 2. (A) Pt, (B) Ni and (C) AISI 304 full CVs in black liquor,
obtained at 50 mV s-1 and 25 ºC.
Considering that the oxidation peaks are located at
potentials ranging from the open circuit potential (OCP)
and 0.5 V, the CV studies were limited to this anodic
zone. Only in the case of the stainless steel electrode,
the potential range between OCP and 1.5 V. Figure 3
shows the effect of the potential scan rate on the anodic
peaks obtained at Pt (Figure 3A), Ni (Figure 3B) and
AISI 304 (Figure 3C) working electrodes.
Clear differences regarding the potential and intensity of
the anodic peaks for the different potential scan rates
are shown in the Figure 3. In general, with the increase
of the scan rate, the peak potential is shifted to the right,
i.e., to more positive potentials, and peak current
density increases. It is also shown that Ni electrode
presents less intense peaks than Pt. In the case of the
AISI 304 electrode, it presents less intense peaks than
Ni. For Pt, the first and second peaks are located in the
potential range of -0.27 to -0.11 V and 0.02 to 0.27 V,
respectively. For the Ni and AISI 304 electrodes, its
peaks ranges from 0.02 to 0.35 V and from 0.32 to 1.50
V, respectively.
Figure 3. Effect of the potential scan rate on the anodic peaks
obtained with (A) Pt, (B) Ni and (C) AISI 304 working electrodes at 25
ºC.
The shift of the peak potentials with the increase of the
scan rate is typical of irreversible electrochemical
processes. Considering the observed peak potential
value for each potential scan rate, it is possible to
calculate the anodic charge transfer coefficient, α, by
applying Eq. 6,
Ep = E0+ [
RT
(1-α)naF] × {0,78+ ln
D
ks+ ln [
(1-α)naFν
RT]}
1/2
(6)
where Ep is the peak potential, R is the universal gas
constant (8.314 J K-1 mol-1), T is the temperature (K), na
is the number of electrons involved in the rate
determining step (being 1 the most likely value), F is the
Faraday constant (96485 C mol-1), D is the diffusion
coefficient of the species that will be oxidised (cm2 s-1),
ks is the standard heterogeneous rate constant (cm s-1)
and ν is the scan rate (V s-1). By rearranging Eq. 6, we
get a simplified expression (Eq. 7) that allows obtaining
α via the slopes of the Ep vs. ln ν plots (Figure 4),
Ep= [RT
2(1-α)naF] ln ν+b (7)
where b is a constant. Figure 4 shows the Ep vs. ln ν
plots for the peaks obtained with the different working
electrodes. From the slopes of the regressions present
in the Figure 4, and by application of Eq. 7, α values of
0.53 and 0.72 were obtained for the first and second
peaks of Pt electrode, respectively. The value for the
first peak of Pt is in agreement with the value of 0.5
previously reported by Ghatak et al [10]. Regarding the
Ni and AISI 304 electrodes, the values found for α were
0.73 and 0.94, respectively.
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Figure 4. Ep vs. ln ν plots for Pt, Ni and AISI 304 electrodes at 25 ºC.
It is also possible to estimate the number of exchanged
electrons, n, in the anodic processes, by applying Eq. 8
[17,18] to the jp vs. ν1/2 plots (Figure 5),
jp = 2.99 × 10
5
[(1-α)na]1/2× nC (Dν)
1/2 (8)
where jp is the peak current density in A cm-2, C is the
lignin concentration in mol cm-3, and D is the lignin
diffusion coefficient in the black liquor (cm2 s-1).
The results were n = 2.2 and n = 5.0 for the first and
second peaks of Pt electrode, respectively. Regarding
the Ni and AISI 304 electrodes, n values of 3.8 and 5.7,
respectively, were obtained.
As expected from the shape of the Pt CVs (Figure 3),
the n values for the 2nd anodic peak were always higher.
This fact suggests that lignin oxidation in Pt electrode
occurs on two consecutive steps, with the second one
being less hindered.
As expected, the n values for Ni and AISI 304 electrodes
were lower than the sum those obtained for Pt.
Figure 5. jp vs. ν1/2 for Pt, Ni and AISI 304 electrodes at 25 ºC.
3.2.2. Chronopotentiometry
In chronopotentiometry (CP), the current flowing in the
cell is instantaneously stepped from zero to some finite
value [19] and it is recorded the potential vs. time
response [14]. Current densities, j, ranging from 2.5 to
24 mA cm-2 were applied in the CP studies. Figure 6
shows typical CP curves obtained for Pt, Ni and AISI
304 electrodes.
As illustrated in the figure, in CP measurements,
following the application of a current pulse, the potential
increases from the OCP until a value where the
oxidation of the species near the electrode is possible.
Specifically, lignin at the electrode surface is oxidised at
this potential and, during that process, the diffusion
layer grows, which explains the small slope in the
oxidation step. Eventually, diffusion can no longer
supply enough species to provide the required current
and the potential goes up until the next electrochemical
process can occur, in this case, the OH- oxidation to O2
[20]. The time required for the complete lignin depletion
from the electrode surface (before reaching the next
potential swing) is called the transition time, . As
expected, higher currents lead to shorter transition
times.
Figure 6. Chronopotentiograms of black liquor oxidation at (A) Pt, (B)
Ni and (C) AISI 304 electrodes at 25 ºC.
So, the transition times obtained in the CP studies were
recorded for each applied current. Figure 7 shows the
τ1/2 vs. j-1 plots for the three electrodes. The good
linearity of the plots allows the application of Sand
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equation (Eq. 9) for the determination of kinetic
parameters for the black liquor oxidation [17,20],
τ1/2 = nFC(πD)1/2
2j (9)
From the slopes of the j-1 vs. τ1/2 plots, Eq. 9 leads to n
values of 7.6, 3.8 and 5.6 for Pt, Ni and AISI 304
electrodes, respectively. It is interesting to notice that,
for Pt electrode, the n value obtained by CP matches
approximately the sum of the n values obtained for the
first and second peaks of the CV study. This may be
justified by the fact that two consecutive electrochemical
steps occur and, since CP forces the flow of a constant
current, it will lead to consecutive oxidation of the
species involved in both steps, before the potential
swings to more positive potentials. In the case of Ni and
AISI 304 electrodes, the n values from CP are in
agreement with CV results.
Figure 7. Plots of τ1/2 vs. j-1 for black liquor oxidation at 25 ºC in Pt, Ni
and AISI 304 electrodes.
3.2.3 Chronoamperometry
Chronoamperometry (CA) measurements involve
following the current response with time after applying a
specific electrode potential [21]. Herein, electrode
potentials imposed ranged between -0.5 and 0.6 V.
Figure 8 shows a typically current density-time (j vs. t
plot) transient for oxidation of black liquor in Pt, Ni and
AISI 304 electrodes, at 25 ºC and 0.1 V.
It is possible to observe that highest values of j were
obtained for Pt and Ni at the beginning of experience.
The stabilised current is very similar for all electrodes.
For example, in the Figure 9 is represents a typical CA
experiment and the corresponding j-t−1/2 plot for the AISI
304 electrode, at a potential of 0.6 V.
Figure 8. Current density transient for Pt, Ni and AISI 304 electrodes
at 25 ºC and 0.1 V.
The linearity of the j-t−1/2 plots, for all electrodes, proves
that for the selected experimental conditions, the
potential is in the diffusion-controlled region; the current
transients exhibit Cottrellian behavior, allowing use of
Cottrell’s equation [17,21] (Eq. 10),
j = nFD
1/2C
π1/2
t1/2 (10)
where j is the transient current density and t is the time.
Figure 9. Current density transient and corresponding j-t1/2 plot for the
stainless steel AISI 304 electrode, at 25 ºC and 0.6 V.
The application of Cottrell equation for each electrode
resulted in a potential distribution of the number of
exchanged electrons, n (Figure 10).
It is possible to observe that platinum presents two
maximums values, at -0.1 V (n = 2.5) and 0.1 V (n =
3.5). The sum of these n values is n = 6.0. This result is
close to the cyclic voltammetry, with an error of 16.7%.
Regarding the nickel, a maximum are present at 0.1 V
(n = 2.9) and there is a discrepancy between these
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results and those of cyclic voltammetry (n = 3.8), with
an error of 23.7%.
In the AISI 304 stainless steel electrode a peak as
noticed at a potencial of 0.2 V (n = 2.7), a very different
value when compared with the results of CV (5.7), with
an error of 52.6%.
Figure 10. Number of exchanged electrons, n, as a function of the
applied potential, for each electrode material.
It should be noted that electrochemical reactions usually
occurs at a restricted potential. Thus, for each applied
potential exists a different response of the system,
depending on the oxidation processes which are
involved. Since lignin is a large molecule and the
complete oxidation of this compound involves a higher
electron exchange, it is possible that this reaction takes
place in several stages. Thus, the existence of a
maximum value of n, at a specific potential is justified.
In the potential values above and below this, it is
observed lower values of n (Figure 10).
3.2.4 Hydrogen evolution reaction studies
Voltammetry scans in the cathodic direction were
performed in order to analyse the hydrogen evolution
reaction (HER) during black liquor electrolysis. Figure
11 presents Pt, Ni and AISI 304 polarisation curves for
HER in black liquor at 25 ºC and at a scan rate of 0.5
mV s-1. From these results, it is possible to determine
several kinetic parameters that characterise the HER on
these electrodes. The analysis is based on the
application of the Tafel expression (Eq. 11) [17,22],
η = a + b log j (11)
where η is the overpotential, j is the current density,
parameter a is the intercept associated to the exchange
current density, j0, which reflects the electron transfer
intrinsic rate, and b is the Tafel slope, corresponding to
the rate of change of j with η.
Figure 11. Cathodic polarisation curves of black liquor for Pt, Ni and
AISI 304 electrodes at 25 ºC.
Figure 12 shows the η vs. log j plots – known as Tafel
plots – necessary for application of Tafel analysis.
Figure 12. Tafel plots of black liquor for Pt, Ni and AISI 304 at 25ºC.
From the Tafel slope, b, and applying Eq. 12, it is
possible to calculate the charge transfer coefficient, α.
Then, from the intercept, a, of the Tafel plots, and by
application of Eq. 13 [17,23], j0 may also be obtained,
with the calculated parameters being shown in Table 1.
α =2.3RT
bF (12)
j0 = 10
−𝑎/𝑏 (13)
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Table 1. Values of b, α, and j0 for platinum (Pt), nickel (Ni) and
stainless steel (AISI 304) electrodes.
b / mV dec-
1 α j0 / mA cm-2
Pt 88 0.67 6.27 x 10-2
Ni 224 0.26 1.87 x 10-2
AISI 304 205 0.29 1.28 x 10-2
It is observed that the Tafel slope for Pt is lower than
that for Ni and AISI 304, indicating that this material has
higher activity for HER. The b value obtained for the Pt
electrode is about 35% lower than the previously
reported by Ghatak et al. for HER in black liquor [10].
3.2.5 Laboratory electrolyser
Black liquor electrolysis was attempted in a small-scale
electrolyser using Ni electrodes, both for the anode and
for the cathode. CA was used to follow the cell current
after application of cell voltages, E, ranging from 0.5 to
2.5 V. The obtained cell polarisation curve is shown in
Figure 13. As expected, the current flow increases for
increasing voltages. The corresponding power density
curve, calculated by multiplying E by j is also shown in
Figure 13. The power density curve shows a relatively
linear behavior with j until a potential of 2.3 V. From that
point, an increase in the applied cell voltage is not
followed by an equivalent increase in current. Further
cell studies are necessary to optimise the black liquor
electrolyser performance, including the evaluation of the
flow of produced hydrogen gas.
Figure 13. Cell voltage (left axis) and power density (right axis) as a
function of current density for a small-scale black liquor electrolyser at
25 ºC.
A longer experiment (190 min) was made at a potential
of 2.2 V, and 1.9768 g of lignin was obtained in this
procedure. Moreover, it is noted that the current density
stabilized in a value of 5.7 mA cm-2 after 62 min.
4. Conclusions In this work a preliminary study on the electrochemical
valorisation of black liquor was performed. The anodic
oxidation of the lignin content was analysed by cyclic
voltammetry, chronopotentiometry and
chronoamperometry, at room temperature, at platinum,
nickel and AISI 304 stainless steel electrodes. Kinetic
and diffusional parameters were calculated (e.g.,
charge transfer coefficient and number of exchanged
electrons), with the values calculated by different
methods showing good agreement between them. The
hydrogen evolution reaction in the black liquor was also
evaluated using Tafel analysis, for the calculation of
Tafel slopes, exchange current densities, and charge
transfer coefficients. The performance of the Pt
electrode was always superior to that of Ni and AISI
304, although Ni showed reasonable activity for both the
liquor oxidation and reduction processes. A small-scale
laboratory black liquor electrolyser using Ni plates, both
for anode and for cathode, was assembled and tested.
The process seems to operate with reasonable
efficiency but further studies are necessary to optimise
the black liquor electrolyser performance, namely by
measuring the amount of produced hydrogen and
testing the effect of temperature. Still, present work has
shown that electrolysis has a huge potential to recover
lignin from black liquor, mainly due to its features that
include high ionic conductivity, alkaline pH, and
presence of many organic anions.
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