firemaster short tech manual sept11 layout 1 … · firemaster technical manual delivering low risk...

FiremasterTechnical manual

delivering low risk building solutions

Firemaster SHORT Tech Manual SEPT11_Layout 1 27/09/2011 11:27 Page 23

Contents

About Eurobond Laminates 1

Structural Performance 2

Fire Performance 3

Environmental Performance 4

Thermal & Acoustic Performance 5

Weights, Dimensions & Tolerances 6

Panel Finishes 7

Standard DetailsFiremaster vertically laid 8Firemaster horizontally laid 11Firemaster ceilings 14

Stone wool properties 16

Technical Expertise 18

Eurobond Doors 19

Ceiling panels guidance for use 20

Panel Clamp 21


If you would like any additional information on any of the topics highlighted in this

technical manual or project specific technicalinformation not included then please contact us and

we would be happy to discuss your requirements

Telephone +44 (0) 29 20 77 66 77

Fax +44 (0) 29 20 36 91 61

Email [email protected]

Please note that the information contained in this technical manual is not comprehensive and

additional information can be found on our website www.eurobond.co.uk

Firemaster SHORT Tech Manual SEPT11_Layout 1 28/09/2011 11:18 4

T +44 (0) 29 20 77 66 77 www.eurobond.co.uk 1

About Eurobond Laminates Introduction

Eurobond offers a comprehensive range of stone wool,architecturally flat composite wall and ceiling panel for both internal and external use. All our panel systemsprovide ‘built’ in passive fire protection and are tested and approved where appropriate to LPCB LPS 1181 Part 1 EXT-A, LPS 1208, FM GLOBAL FMRC 4880, BS 476 Part 22and/or EN 1364 Part 1.

We invest heavily in product development, testing andmanufacturing technology and operate two of the mosttechnologically advanced panel production lines in Europe,producing consistent, high quality products to exactingtolerances. We also provide a comprehensive technicaladvisory service to assist in the correct specification,detailing and installation of our products.

At the forefront of composite panel design and manufacture for over 25 years, wehave built our reputation on quality products that have been expertly manufactured.Our panel systems are engineered to the highest standards to help minimise riskthrough design, installation, performance in use and end of life disposal.

Certificate No 545a LPS 1208Certificate No 545b LPS 1181 Part 1

Assessed to ISO 9001:2000Certificate Number 545

Subject to the conditions of Approval as a Class 1metal faced wall panel with non-combustible corewhen installed as described in the current editionof the Factory Mutual Research Approval Guide


2

Structural Performance

Eurobond’s panel strength characteristics have been calculated following the European recommendations forSandwich Panels: TWG 7.4.ECCS W56; including a load safety factor of 1.5 and material safety factor of 1.25.

Wall panel calculations are based on a uniformly distributed load of 0.25 kN/m2. Ceiling panel calculations arebased on BS6399 using a uniformly distributed load of 0.25 kN/m2 plus a point load of 0.9 kN. Please note theabove spans are based on the cold state structural performance of the panels. Where fie resistance is required theallowable spans may need to be reduced to ensure the fie resistance is maintained. These allowable spans areshown opposite in Fire Performance.

Manufactured using metal facings bonded to a high density structural stone woolcore, Eurobond’s panels offer exceptional spanning characteristics.


Product Panel thickness (mm)75 100 125 150 175

Firemaster Wall Lite 6.0 6.9 7.7 8.4 9.1

Firemaster Wall Extra 8.2 9.4 10.5 11.5 12.0

Firemaster Wall Ultima – – – 11.5 12.0

Firemaster Ceiling 5.5 6.1 7.0 7.6 8.0

Maximum allowable spans (m) for internal walls & ceilings


3T +44 (0) 29 20 77 66 77 www.eurobond.co.uk

Fire Performance

3

Fire performance should be judged on both fire resistance and reaction to fire.Firemaster panels have been tested/assessed to BS476 Part 22, for fire resistanceand independently approved for reaction to fire by the Loss Prevention Council toLPS1181 and LPS1208 and by Factory Mutual to Standard 4880.

Product Panel thickness Fire resistance (minutes) Maximum unsupported length (m)(mm) Insulation Integrity LPS 1208 BS476 Pt 22

75 30 60 3.0 3.0100 30 30 5.5 5.5

60 60 4.5 4.560 90 4.0 4.0

Firemaster Wall Lite 125 30 30 5.5 5.560 60 4.5 4.560 90 4.0 4.0

150 60 60 5.5 5.590 120 5.0 5.0

175 60 60 5.5 5.590 120 5.0 5.0

75 60 60 3.0 3.0100 30 30 7.5 9.4

60 60 6.0 9.4120 120 5.5 9.4*

Firemaster Wall Extra 125 30 30 7.5 10.560 60 6.0 10.5120 120 5.5 10.5*

150 30 30 7.5 11.560 60 7.5 11.5120 120 7.5 11.5

175*** 180 180 - 12.0Firemaster Wall Ultima** 150 240 240 7.5 11.5

100 30 30 5.5 5.5

Firemaster Ceiling60 60 4.2 4.2

125 60 60 4.2 4.2150** 120 120 3.6 3.6

60 60 6.0 6.0

Firemaster panels used in a wall application will provide equal fireperformance from both sides i.e symmetrical fire performance.

ALL panels can be fitted vertically or horizontally.

* Joint stitched on both sides at 3m centres

** Panel joint stitched on both sides at 300mm centres

*** 0.7mm faces to both sides

Fire resistanceFire resistance is generally a requirement of BuildingRegulations but can also be used when compartmentationwithin buildings is required, it is measured in terms of:

i Integrity – the ability of a system to prevent thepenetration of hot gases and flames.

ii Insulation – the ability of the system to reduce thetemperature rise on the unexposed side of the fire andtherefore prevent fire spread through radiated heat.

When considering the fire resistance of a panel system it is important to refer to both integrity and insulation.Some foam-cored cladding systems, when used withcover strip flashings, intumescent and stitching of thejoints, can achieve reasonable levels of integrity but not insulation. This increased level of integrity is oftenmistakenly taken as fire resistance. However, without the insulation values it is of limited use. Also the use of additional cover strips, intumescent and stitching of the joints is often unacceptable from an installation and aesthetic point of view. This leads to instanceswhere although specified, the additional cover strips,etc. are not fitted. Firemaster panels require NOadditional components in order to achieve the excellent ratings shown in the table below.

Firemaster Tech Manual OCT11_Layout 1 19/10/2011 16:21 Page 3

WRAP Approved Recycling

Eurobond has been given the seal of approval by leading recycling government backed organisation WRAP (Waste & Resources Action Programme). In independent tests WRAP found Eurobond’s products are fully and independently recyclable, allowing new stone wool cored composite panels to be made diverting waste from landfill.

Life Cycle Assessment

Full Life Cycle Assessments are available on all Eurobondproducts and help to quantify the total environmentalimpact.

End of Life Solutions & Recycled content

The construction sector is the largest producer of waste to landfill in the UK, Eurobond recognise that a moreefficient use of materials would help to minimise theenvironmental impact of construction, reducing carbonemissions by diverting materials from landfill and limitingthe depletion of finite natural resources.

As such we advocate a 'Cradle to Cradle' approach torecycling where materials are recycled in a closed loop.This maximises material value whilst minimising thedamage to ecosystems - products are used, recycled and re-used again without losing any material quality.

This ensures that all materials used in the manufacture of Eurobond panels have a high content of recycledmaterials. The separated steel and stone wool arereturned to their respective manufacturers and enteredback into the supply chain as undiminished materials.

As a responsible UK manufacturer, Eurobond is justifiably proud of it’s environmental record and recognises the importance of sustainable construction. Our philosophy is one of continual improvement and we strive to manufacture the most environmentally responsible products available whether that is through Life Cycle Assessment (LCA), implementation of Environmental Management Systems or the demonstration of a truly sustainable approach.

Eurobond's stone wool composite panels pose minimal impact to the environment as they rely upon trapped air toattain their thermal properties. Stone wool is manufactured from diabase rock, a natural resource found in abundancearound the world.

If you would like further information on theperformance credentials of Eurobond's panels pleasecontact our technical team on 02920 77 66 77 oremail us at [email protected]

Environmental Performance

delivering low risk building solutions4

Firemaster Tech Manual OCT11_Layout 1 19/10/2011 16:21 Page 4

Panel thickness (mm)75 100 125 150 175



Firemaster Wall Ultima – – – 0.26 –

Firemaster Ceiling 0.49 0.38 0.31 0.26 0.23

Panel thickness (mm)75 100 125 150 175



Firemaster Wall Ultima – – – 32.7 –

Firemaster Ceiling 29.4 30.7 31.4 32.4 33.1Airbornesound

transmission

Rain impactsound

transmission

Flanking

Flanking

Reflectionreverberation

Noisesource

Noisesource

Thermal and Acoustic Performance

Weighted sound reduction index Rw (dB)

The information shown above is based on The Metal Cladding and RoofingManufacturers Association (MCRMA) acoustic performance softwareprovided by the University of Salford Acoustic Department and is fullysubstantiated by tests carried out by the C.S.T.B Paris.

Thermal Performance: Eurobond panels have been specifically designed to meet the ‘as built’ thermal requirements of the Building Regulations and/or Technical Handbooksin England and Wales, Scotland and Northern Ireland.

Acoustic Performance: As buildings all need some form of acoustic control to meet specific client and/or regulatory requirements (Building Regulations ApprovedDocument E), the following guidance is intended to provide the architect, designer,acoustic engineer and end user with qualification of Firemaster performance inEngland and Wales, Scotland and Northern Ireland.

U-value calculations (W/m2K)

Based on a stone wool core with a k value of 0.039 W/mK for Lite and 0.042 W/mK for Extra All figures have accounted for any thermal bridging at the interlocking joint.

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

[°C]

Typical example of a TriscoThermal Model for Firemaster


The above U values have been calculated using a plainelement approach and do not take into account anythermal bridging through the joint. If you requirecomposite panels to be used as external cladding, pleaserefer to our Europanel and Rockspan Technical Manual.

All calculations are based on the following panel construction:

External face: 0.5mm thick steel

Core: 99Kg/m3 stone wool for Firemaster Wall Lite135Kg/m3 stone wool for Firemaster Wall Extra and Ultima and Ceiling

Internal face: 0.5mm steel


delivering low risk building solutions6

Weights, dimensions and Tolerances Firemaster

Panel thickness Firemaster Firemaster Firemaster Firemaster(mm) Wall Lite Wall Extra Wall Ultima Ceiling

75 15.09 18.46 – 20.13100 17.34 21.84 – 23.51125 19.59 25.21 – 26.88150 21.84 28.59 31.90 30.26175 24.09 31.97 – 33.64

Sizes available(mm)

Length 1800 – 12000Width 1200

Thickness 75 – 175

Flatness tolerance1.5 mm from the theoretical flatplane over a distance of 700mm

Joint details 19

19 19

19

16

16

7

8

8

7

Panel Module

Nominal 2mm

Structural StoneWool Core

1 200mm Standard Module

Pane

l Thi

ckne

ss



Panel finishes

The panels are available with the following steel face finishes

1. Foodsafe laminate

2. Primer coated galvanised

3. White/grey polyester

4. Stainless Steel 304

The following face profiles are available:

Architecturally flat

Minibead finish

5.0 5.010.0

171.0


Standard details Firemaster vertically laid

8 delivering low risk building solutions

Eurobond have a comprehensive library of standarddetails that cover Firmaster in both horizontal andvertical applications.

NB: Always check with our web site www.eurobond.co.ukfor the latest version of any drawing.

These details are available as PDF files, they are alsoavailable as DWG format to allow them to be directlyimported into project-specific drawings.

Floor Channel

Stone wool core



Standard details Firemaster vertically laid (continued)

Firemaster interlocking joint detailFMV-01A

0.5mm coatedsteel faceSilicone seal

0.5mm coatedsteel face

Typical wall/floor junctionFMV-05A

Structural stonewool core

50mm deep food safelaminate channel (widthof panel to suit panelthickness) bedded onbutyl mastic securedwith hammer fixings at 900mm centres. All joints sealed asrequired

Nominal 2mm


10

Wall/ceiling junction detailFMV-08B

Typical wall/beam junction with50mm deflection allowanceFMV-07A

Standard details Firemaster vertically laid (continued)


Supportingsteelwork fireprotected asrequired by others

Self tapping fastenerfixed through 55mmslotted hole. Fastenermust still allow panelto slide relative to2mm galvanisedchannel

stone woolinsulation(minimum density23kg/m3)

2mm powdercoated galvanisedchannel with 55mmslotted holes (at 300mm centres)to allow for 50mmdeflection ofconcrete soffit

M12 threadedsuspension rod

Ø5.5mm selfdrilling selftapping steelfasteners

2mm galvanisedangle fixed topanels at300mm centres

Typical Ø40mmspreader washer

50x50x2mmgalvanisedangle fixed topanels at300mm centres

Internal flashingfixed at 300mmmaximum centres.All junctionssealed withsilicone sealant

50

50

Deflection zone(typically 70mm)



Standard details Firemaster horizontally laid

Eurobond have a comprehensive library of standarddetails that cover Firmaster in both horizontal andvertical applications.

NB: Always check with our web site www.eurobond.co.ukfor the latest version of any drawing.

These details are available as PDF files, they are alsoavailable as DWG format to allow them to be directlyimported into project-specific drawings.

Floor Channel

Stone wool core


Standard details Firemaster horizontally laid

12 delivering low risk building solutions12

Base detail 1FMH-05A

Horizontal joint detailFMH-01A

2mm galvanisedbase channelsupport fixed tofloor slab atmaximum600mm centres

Vertical supportsteelwork


Nom

inal

2m

m

Panel module



Standard details Firemaster horizontally laid (continued)

Typical wall/beam junction with 50mm deflection allowanceFMH-07A

2mm powdercoated galvanisedchannel with 55mmslotted holes (at 300mm centres)to allow for 50mmdeflection

Supportingsteelwork fireprotected asrequired by others

Self tappingfastener fixedthrough 55mmslotted hole.Fastener must stillallow panel to sliderelative to 2mmgalvanised channel

stone woolinsulation(minimum density23kg/m3)

Extended cornerflashing fixed topanel at 300mmcentres

Any voids filledwith stone woolinsulation(minimum density23kg/m3)

50x50x5mm steelangle bracketfixed to mainsteelwork

Vertical steelworkfire protected asrequired by others

Deflection zone(typically 50mm)

Typical corner detailFMH-08A


14

Standard details Firemaster ceilings

Interlocking joint detailFMC-01A

Joggled top hat suspension detail – vertical sectionFMC-05A

125mm steel coverstrip secured with 4 x13mm stainless steelrivets at 300mmmaximum centresAll junctions sealedwith silicone

Galvanisedjoggled top hatsecures to bothpanels with4x13mm stainlesssteel rivets at500mm maximumcentres

Optional Ø4x13mmstainless steel rivetto positivelylocated cover strip

For lengthsgreater than3000mm use anM12 connector

M12 nylocknuts 2 off

2 full M12 hexnuts & 2 M12 flatwashers

stone wool infillmust be used(minimum density23 kg/m3)

200mm coverstrip All junctionssealed as required

0.7mm coatedsteel faceSilicone seal

0.5mm coatedsteel face



Nominal 2mm

60

62

6070

45 x 70 x 2mmgalvanisedconnector400mm long



Standard details Firemaster ceilings (continued)

Joggled top hat suspension component detailsFMC-03C

Ceiling Suspension detailFMC-04A For lengths

greater than3000mm use anM12 connector M12 nylock

nuts 2 off

3mm washer Ø20mm inside & Ø50mm outside

White plasticnecked washer

White plasticsnap on cover

M12 nylocknuts 2 off

stone wool infill 2mm galvanisedchannel powdercoated white RAL9016 fixed to bothpanels at 300mmcentres with Ø4mmstainless steel rivets

62

60 6070

210

300

1650150 1501650

10

2

25 25

3 full and 2 halfholes Ø14mm

Continuousbituthene tapeto maintainvapour seal

Cover strip in CLAQfinish secured withØ4mm x 16mmplain aluminiumrivets at 450mmmaximum centres.All junctions sealedas required

M12 washer

M12 washer

Joggled top hat

Ø5mm holes 16 offat 300mm centres

cover strip

Top hat connector400mm long


Stone wool properties

16

Promotion of bacterial growth

Through Campden & Chorleywood Food ResearchAssociation Group two tests were carried out to show thatRockwool does not promote bacterial growth:

i. Japanese Seal method (Test Report No. FH/67949/1)The results of this test showed that using an exampleof typical food industry Gram of negative (E.coli) andGram positive (S.aureus) bacteria, there was noevidence to suggest that Rockwool sustained moremicrobial growth than other control materials and maypotentially inhibit the growth of some micro-organisms.

ii. Injection method (Test Report No. FH/67949/3) From the results obtained it can be concluded thatRockwool does not promote growth ofL.monocytogenes, P.aeruginosa and S.cerevisiae wheninjected into the material. In fact the counts decreasedin Rockwool compared with PB controls.

In summary, using examples of typical food micro-organisms, there was evidence to suggest that microbialcounts decrease when injected into Rockwool.

Water absorption properties of Rockwool (Test Report No. FH/67949/2)

Through Campden & Chorleywood Food ResearchAssociation Group a test was carried out which showedthat when water was placed onto the surface of theRockwool, a distinct ball formed showing the material ishydrophobic. Once the head of water is sufficient toovercome the surface tension holding the water on thesurface, the Rockwool becomes ‘leaky’ and allows thewater through. There does not appear to be any ‘wicking’or capillary effect.

In the past, due to its appearance and texture, doubts have been raised about thesuitability of stone wool when used in food environments and when in contact withinstallers and the general public. Eurobond, in conjunction with Rockwool, have had aseries of independent tests carried out to prove the safety and suitability of stone wool.




Stone wool propertiesPerformance

Stone wool is manufactured from a volcanic rock to whichcoke and limestone are added. The molten material isspun into wool and small quantities of resin binder andmineral oil are added to lock the strands together andmake them water repellent. The wool is formed into amat, which is then carried through ovens where it is curedand compressed giving it good structural strength. Thismat is used as the core for the Firemaster panel.

Stone wool has outstanding properties and performancethat make it especially suitable for the Firemaster Panel:

• Fire – Superb fire properties and rated A1, the safestunder the new Euroclass Reaction to Fire

• Insulation – stone wool has excellent thermal andacoustic properties

• Biological – stone wool is completely rot proof anddoes not encourage the growth of mould or bacteria

• Environment – No CFCs or HCFCs used in manufactureand it is fully recyclable

• Water Resistance – stone wool repels water. Thevapour resistance is negligible and usually consideredto be the same as that of air

Stone wool non-carcinogenic properties UK andEuropean legislation

The safety of stone wool insulation is confirmed by UKand EU health and safety legislation whereby stone woolis free from suspicion of carcinogenic effects, ie is notclassified as a possible human carcinogen (UK HSE ‘CHIP’Regulations and European Directive 97/69/EC).

A unique feature of stone wool fibres is that they are bio-soluble – any fibres that are possibly inhaled are soluble inthe human body but are not sensitive in this respect tohumidity or other liquids outside the body.

Fraunhofer ITA certificate no. 02G98006A details theresults of tests undertaken on Rockwool stone wool inaccordance with the required EU method. These resultsconfirm that it is not necessary to classify Rockwool fibresunder UK and EU regulations.


Project Specific Design Advice

As well as the standard information and range of detailsavailable, project specific information can be developedto cover:

• Load/span calculations

• Development of bespoke CAD details

In Depth Fire Performance Knowledge

Eurobond has extensive knowledge of the performance of composite panels in fires. We have carried out a widerange of recognised and bespoke fire tests, as well asworking closely with acknowledged fire experts.

This enables us to:

• Provide guidance in selecting the most appropriateproducts to achieve the required fire performance

• Provide correct detailing for each product

• Advise on the Building Regulations and insurancecompany specific fire requirements

All Eurobond products are:

• BREEAM-ready with Life Cycle Assessment to ISO 14040-3

• Fully compliant with relative Building Regulations and Technical Handbooks

• High in recycled content

• Fully recyclable

Training

We employ dedicated applications engineers to carry out onsite training and also conduct a more comprehensive rangeof training courses at either customer premises or at ourfactory in Cardiff.

This includes:

• Product application and installation training to ensure the correct specification and use of Eurobond products

• Pre-installation project guidance

• Project detail confirmation

• Sign-off and project completion reports

Eurobond has its own in house research and developmentstaff who are continually seeking to improve theperformance of existing products and develop new ideas.Experience gained through research and developmentallows Eurobond to speak with authority on the performanceof our panel systems, confident in the knowledge that advice given is based on information gained through testing, prototyping and practical experience.

Members of Eurobond’s Technical Department areavailable to attend site meetings to provide experttechnical advice at the design stage, during installationand post-installation.

18

Technical Expertise

To assist in correct specification, detailing and installation of our products, Eurobondprovide a comprehensive Technical Service which can assist in a variety of areas:

Typical load/span calculation table Internal Walls

External face Material steelGauge 0.5 mm

Core Lite, Extra or Ultima extraThickness 100 mm

Internal Face Material steelGauge 0.5 mm

Width of supporting steelwork 50 mm

Span - steelwork centres 6 m

External Temperature 20ºC

Internal Temperature 10ºC

Deflection limit 100L/?

ResultsMaximum Allowable UDL Pressure 0.62kN/m2

Maximum Allowable UDL Section 0.62kN/m2



In-house design allows us to provide the perfect solutionfor external and internal door applications. Eurobondcombines functionality with outstanding aesthetic appeal,for use in commercial, industrial and public environments.Doors are available in single, double and unequalconfigurations. Options are also available for side panels,over panels, vision panels and louvers where applicable.

The doors are specifically designed for incorporation intoEurobonds panel systems. A range of standard detaildrawings are available via the Eurobond Doors websiteand technical department to allow easy specification ofdoors as part of your Eurobond building envelope.

19

Eurobond Doors

Eurobond Doors is a sister company of Eurobond Laminates and is a leading designer andmanufacturer of composite doors, supplying a range of doors for a variety of applicationsand due to the quality, technology and performance of the doors they are consistentlyspecified for a wide range of industries.

T +44 (0) 29 20 77 66 77 www.eurobond.co.uk

Insulateddoors

Personneldoors

Firedoors

If you would like further information please contact our sales team on 02920 36 11 11or visit www.eurobonddoors.co.uk


20 delivering low risk building solutions

Ceiling panels guidance for use

How the law applies

The erection of insulated panel ceilings or subsequentmaintenance and access operations come under healthand safety law and this requires hazards to be identifiedand where possible, eliminated. Any residual risks shouldbe assessed and safe systems of work developed tominimise them. Remember, having a safe system of workwhen undertaking work on a ceiling is a legal duty andshould be a co-operative effort between Client,Contractor and Designer.

How the law applies

Provide dedicated and safe access onto the ceiling andensure that all persons access the ceiling from thesepoint(s) only. Whenever possible, access should be via astair-tower. However, if ladders are used they should betied at the top and extend at least 1.1m past the accesspoint. Personnel must not jump or bounce on ceilings andshould not gather in groups of more than two. Signsshould be erected at all points of access.

Provision of access to maintain the roof

Where access is required to the ceiling area to inspect ormaintain plant, designated walk ways must be used.These could take the form of an independently supportedwalk way which gives access to the necessary plant.Where a walk way cannot be installed but access is stillrequired, the ceiling must be protected with 6 mmply/hardboard to spread loads. These boards should befixed to the back of the ceiling panels with self tappingscrews and positioned:

• Close to and running parallel with the ceilingsuspension system

• At the Perimeter of the ceiling where the ceilingspanels are fixed back to the walls.

NB Should anything other than normal maintenanceaccess be required, Youngman’s’ type walk boardsshould be used by all subcontractors at all times.

Fixing the ceiling

Always fix ceiling panels in accordance with Eurobond’srecommendations, e.g. sequence of laying down thepanels, number of fixings, etc. Never allow partial fixingonly of ceiling panels. Each panel should be fully fixed,allowing progress of the work as it is laid down, with thecorrect number of fixings as required and system ofsupport. If any cut outs for penetrations over 100mm wideare required this must have prior approval of Eurobond.

Post construction maintenance

Like any other product, Eurobond ceilings will performbetter and for longer if you maintain them properly. Butremember the hazards in maintaining a ceiling or using itfor access can be greater than for constructing them. Donot allow any person access to a ceiling without vettingtheir skills and safety methods. Do not allow untrainedemployees to “pop up” for a quick look or to carry outquick repairs.

Remember – Contact Eurobond if in doubt on anyaspect of new ceiling construction or subsequentaccess. The Best Practice Guide for work on ceilingsconstructed with steel faced insulated compositepanels is also available upon request.

The exceptional performance of Firemaster Ceilings has made the use of stone woolceiling panels a practical proposition for specifiers and contractors alike. However,the abuse of the walk on capacity of Firemaster Ceilings must be avoided andtherefore the following guidelines must be strictly adhered to:



Eurobond recommends the use of our patented panel clamp for safe and easyinstallation of panels. The panel clamp is perfect for installing our Europanel,Rockspan and Firemaster range of panels, when laid horizontally.

Clamps are available to suit all panel thicknesses. Eachpair of clamps has a safe working load of 500 kg, whichallows them to safely lift even the longest panels thatEurobond can currently supply.

The clamps work by gripping the flanges on the top of the panel by means of a cam and wedge mechanism. A half turn of the actuating lever is all that is required tolock the clamp onto the panel. Safety features are a springloaded pin that holds the cam in the locked position, a mechanism that tightens the grip on the panel duringlifting and in the unlikely event that there is a failure of thepanel or the clamp, a set of safety strops that will stop thepanel from falling.

The clamps are designed to offer an easy installation ofhorizontally laid panels whilst maintaining the highestlevels of safety. The clamps are suspended from the liftingbeam by links that allow them to rotate in the horizontalplane, making it possible to pick-up panels directly fromthe stack as delivered with the minimum of manualhandling. Lifting methods can either be a crane or atelehandler as shown below.

The Benefits of Mechanical Handling Techniques

• Increased productivity - realistic installation of up to600m2 of panel a day

• Full compliance with H&S and CITB due to the removalof manual handling on site

• Time savings - being able to install up to 600m2 ofpanel a day allows for earlier project completion,meaning contractors are able to complete moreprojects in a year

• Significant labour cost savings are provided, throughreduced labour and faster completion on site

• Reduced damage to panels on site

Panel Clamp Components

• 3m spreader beam

• Set of safety strops

• 2 clamps

• Safety chain

• D shackles

• Delivered in a toolbox

Each clamp is CE marked and comes with an instructionbooklet.

Panel ClampStandard details for Horizontally laid Firemaster Panels

If you would like further information on our panel clamps or require additional installationinformation please contact our technical team on 02920776677 or email [email protected]


22

Eurobond Laminates Ltd

Wentloog Corporate Park

Cardiff CF3 2ER

Telephone: +44 (0) 29 20 77 66 77

Fax: +44 (0) 29 20 36 91 61

Email: [email protected]

www.eurobond.co.uk

Ref: FTM - 9/11

In association with our strategic trading partners Rockwool, Leeson and Tata Steel.



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