final presenation
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SermsukPublic Company Limited
Company Background
Founded in 1952 and the head office was located in Bangkok Operate 5 factories 1) Patumtani 2) Chonburi
3) Nakornratchasrima 4)Nakornsawan 5) Surattani In 2011, Serm Suk became a subsidiary of Thai Beverage Logistics company
Products and Services
Pepsi-Cola International Ltd., New York
Must obtain the supply of concentrate from Pepsi-Cola Trading Company Must maintain the product quality according to Pepsi standards
Manufacture and distribute: 1) Crystal drinking water and soda
2) Lipton Ice Tea (returnable bottles) for Pepsi Lipton International Ltd3) Tropicana Twister (returnable bottles) for Pepsi-Cola (Thai) Trading Co., Ltd.4) Gatorade Sport Drink under license from Strokely-Van Camp Inc. USA.
Manufacturing and DistributionPepsi, Pepsi Max, Pepsi Twist, Mirinda, Seven-Up
• In November, 2012, Serm Suk Plc (SSC) introduced “Est”,
its own cola drink• First cola brand in Thailand• Suffix “great-est, new-est or cool-est"
ROLE PLAYING
• Red Carabao for Carabao Tawandang Co., Ltd.• Oishi ready-to-drink green tea for Oishi Trading Co., Ltd.• Lipton ready-to-drink tea in cans and PET bottles• Tropicana Twister ready-to-drink orange flavoured fruit
juice(non-returnble bottles) for Pepsi-Cola (Thai) Trading Co., Ltd
Distributor
Soft drink
DrinkingWater
Juice SportDrink
Energy drink
Tea
- Est- Pepsi- Mirinda- Seven-up
- Crystal - Crystal Soda
Tropicana Twister
Gatorade Red Carabao
-Lipton ice tea- Oishi green tea
Product line
Financial Overview
Source: Serm suk’s Annual Report 2011
Estimated Market share of soft drink (38 Billion)
Including Cola and colored drinks (Fanta/Mirinda)
Expected Market Share
ESTPepsiCokeBig ColaOthers
25%?
?? ?
Inbound Process
Raw Materials• Ingredients• Packaging materials
Non Alcohol Beverages• Raw materials are– Water– Concentration– Sugar, and fructose
Concentration• Cola and other flavor drinks
– Switzerland• Many sources
– Brazil• One of the best cola ingredients
• Comes in barrel with a specific amount– Ship
• Sermsuk have their personal sugar supplier
Packaging Materials• Raw materials are– Bottles– Can– Bottle Cap
Bottles• Glass bottle• PET bottle
Glass bottle• Returnable bottle– Domestic supplier
• Thaiglass
– Foreign supplier• Vietnam• China
PET bottle• 4-5 Suppliers
– Domestic supplier• PET pack• PET form
– Domestic supplier• Depends on product types
– What drink?– What size?
Bottle cap• Crown Seal Public Company Limited
Choosing the suppliers• Do not rely on one supplier• Location• Relationship• Reliable• Cost
Warehousing
Overview of Warehouse Strategies
• Just-in-time• No big warehouses• “Small distribution centers”– No dead stock
PET 1 litre
Cool Hand 250 ml
PET 455 ml
PET 480 ml
Can 325 ml
12 ounces in returnable bottle glass
Outputs7 SKU’s
Post-mix dispenser
Inventory Management• FIFO• Push strategy
Raw Material
Work-in-Process
Finished Goods
Raw Material Management• Just-in-time
– reach the manufacturing facility shortly before they are required
– stock levels are minimized– Warehouse costs are therefore reduced– less cash is tied up in stock– Suppliers take responsibility – depends on punctuality
• penalties for late delivery
– delegation of responsibility• make the production department’s job easier.
Finished Good Management• Staging areas– At the end of production line– Keep products for no more than 3 days
Storage Design• Cases
– Maximum space utilization• Full heighted permitted by warehouse dimensions
• Forklifts– Receiving– Storing– Picking
• Loading process– Manual by drivers
Manufacturing Process
Water from natural resources
Clarifying the water
Filtering, Sterilizing, de-chlorinating
Sugar to be dissolved
Cola concentrates
Proportioner to mix the ingredient
Carbonating the mixed bevarages
Filling at 4°C Sealing the caps
Manually picking out defects
Finished products into cases
No incubationneeded
• Diew add manufacturing vdo here
Outbound Process
• Near Just-in-Time. Little Inventory, Few Dead stocks
• Motor as the main type of transportationSales Truck and Large transport truck
• Two business model : Two types of distribution channelTraditional Trade and Modern Trade
DistributeProcesses
Factory
Small Warehouse
Sale Truck Distributes
Customers
Returned Used Bottle by Sale
Trucks
Traditional Trade
Modern Trade
• Large trucks
Sermsuk’sPlant
• Third Party Logistics
Warehouse Owned by
Major retailers
Modern Retails
Large Truck is used to distribute goods from Plant to distribution centers of Major Retailers For examples, Tesco, Tops, BigC
The warehouse management, however, is the retailers’ responsibilities.Serm Suk only receives orders from Retailers.
Tesco’s temporary Distribution Center at BITEC during the flood
Traditional Trade Model• The Strength of Serm Suk distribution interestingly lies in
Traditional method• From Serm Suk plant, products are sent to each warehouses
for each area, then distributed through sale trucks to each end-consumers, small business entity like small restaurant or food stalls on the street, deep in the soi.
Traditional Trade Model• The drivers are also the sale person who
contracts, delivers, and keeps information.
• Two persons in a sale truck: drivers and a helper
• Experiences are very important to operation: route, familiarity and relationship with customers are hard to be imitated by other distributors
• They are given commission for the sales made.
Traditional Trade Model• Most inventories are kept by the small business entity. It is
not kept in large warehouses• That includes the racks and the used bottles
Bottles waiting to be picked up by Sale Trucks
Demand Forecasting• Serm Suk will not know the demand of the major retailers’
customers, but will know the units ordered by each retailer.• For Traditional Trade channel, each factory will be responsible for
its region. The method most often used is to calculate the data backward.
• From the driver/salesperson’s record, the units sold from each truck, consolidated, will be used to plan the demand, adjusted with seasonal demand, promotion requirement, and past data.
• Combining the data, the demand can be forecasted for each region. The data will then be consolidated into demand for product, and thus the production size can be calculated
Contrasting two business model
• Modern Trade: Low margin, pays in credits with long maturity time.
• Traditional Trade: Low cost, charge lower price and earn cash. – Efficiency: Driver is also salesman; approach end users
and knows actual demand.
Reverse Logistic: Return Bottle• Sermsuk’s strength• Takes 21 days for each bottle to return. Over 72
millions bottle in the cycle.
Reverse Logistic: Return Bottle• Each truck carries spare bottle for any
replacement. Mostly for UHT products eg. Oishi green tea.
• Pepsi labeled bottle belong to Sermsuk, takes 1 year to take it out.
Customer Profile
• Aim to have largest share of cola market in Thailand
• Focus on the “traditional” market• Focus on both businesses carrying product
and the final consumer
• Greatest strength is distribution network
• Target market reflects this
• Strong relationship with traditional stores
– Reliable shipments to difficult to reach areas
• Also distributes to modern stores– Tesco Lotus– 7-Eleven – there is an Est Cola SKU exclusive to
7-Eleven
• Not where Serm Suk gets greatest sales• Purpose is for displaying product– Brand Awareness
• Most likely consumers will be “traditional” Thais– Refers to low-income, often rural people
• Not likely to travel far to shop, will purchase Est Cola at local stores, shops, and restaurants
• Use of glass bottles– Some insist upon drinking from glass bottle– Pepsi is abandoning use of returnable glass
bottles
Major Issues And Possible Solutions
• Issue 1: Loss of Control• Traditional approach for distribution• One helper and one driver/salesman• Takes charge of route, pick up time, etc• They know demand which is communicated back to headquarters
– reliance • 30+ years of experience • Cost of hiring and training, expected to start right away• Cost of lost sales• Solutions: Route management system, linear programming, time
management, etc
• Issue 2: Lack of Bottles• Machines, capacity plus human resource• Not enough bottles, millions in circulation• 1 bottle, 21 in cycle• No centralized return center, go to each shop• Forget to pick up bottles, bottles mixing with other crates• Driver help separate bottles, average stop time increase• High cost of collection• Solution: Import from other countries (may add to cost)
• Issue 3: Rusting Crow Caps, Cola backlog• Crow caps rust, unsuitable to drink• Less popular mom and pop shops where cola is kept at the back
and ignored• Sometimes kept for months – related to rusting• Health concerns – nausea, vomiting, liver damage• Solutions: Use oxygen absorbing caps (overall cost), For ignored
colas (45 days shelf life) – increase shelf life by using refrigerated trucks (partial solution)
• Other Issues:– Cost disruptions : Pepsi wants back in the game, – Going through route of modern market segment– Ready to pay high premium, increase overall cost
Thank you for your attention