explosive system

7/27/2019 Explosive System

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EXPLOSIVE DETECTION AND DISPOSAL SYSTEM

This document specifies technical specification of Explosive Detectionand Disposal System.

EXPLOSIVE DETECTION SYSTEM

1. PORTBLE HAND HELD VAPOUR TRACE DETECTOR SYSTEM:

1.1 SCOPE:

1.1.1 The specification of Portable Hand Held Vapour Trace Detector systemcovers technical specification and requirement of vapour trace detectionsystem consisting of machine, sampler, explosives verification kit forexplosive trace detection to be provided at different locations of railwaystations and other establishments.

1.1.2 The Vapour Tracer should be able to switch between particle and vaporsampling for optimal detection of a wide range of substances.

1.2 SYSTEM DESCRIPTION:

1.2.1 Portable Hand Held Vapour Detection System shall mainly consist of thehandheld portable machine, detachable vacuum sample wand, sample kit,explosive verification reference library / kit.

1.2.2 This should be based on either Ion Trap Mobility Spectrometry (ITMS) orField Asymmetric Waveform Ion Mobility Spectrometry (FAIMS) detectionprinciples for detecting virtually any explosive, in ten seconds with areference library and should be able to quickly confirm the presence ofexplosives.

1.3 GENERAL REQUIREMENTS:

1.3.1 Original Equipment Manufacturer or their authorized distributors of explosivetrace detector system shall have service bases in India.

1.3.2 Manufactured products shall have quality system compliance withinternational sensitivity standards.

1.3.3 All software and firmware upgrades shall be free of cost for period of 1 yearor as specified by purchaser.

1.3.4 The system should be capable of adapting to diverse operationalrequirements and evolving security challenges through easy customization ofsoftware-based controls and tools.


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1.3.5 The system should preferably be provided in entrance/exit points, platforms,etc. or any other locations as decided by purchaser.

1.4 TECHNICAL REQUIREMENTS:1.4.1 The system shall be capable of detecting explosives and other substances

with identification.1.4.2 The equipment carrying case shall be ruggedized.1.4.3 Equipment should have a provision to adjust the sensitivity.1.4.4 It should be operational on AC 230 Volts 10%, 50/60 Hz and either 6 Volts

DC or 12 Volts DC rechargeable battery.1.4.5 Battery recharge time should be maximum 60 minutes and battery charger

along with additional battery should be supplied with the equipment.1.4.6 It should have provision for both AC supply and maintenance free battery of

adequate capacity for minimum 3 hours battery back-up time.1.4.7 Its operation should not be affected by electro-magnetic interference of other

electronics/electrical devices.

1.4.8 It should have a provision for adding new substances to the library of existingexplosives.1.4.9 Vapours should be drawn through a nozzle directly into the detector for

analysis or a detachable vacuum sample wand (as an option) should beavailable which shall draw vapors into a sponge like sample trap, which willbe then inserted into the Vapor Tracer for analysis.

1.4.10 The Vapour Trace Detector System should have an LCD display and shouldhave provision for computer connectivity. Internal data storage facility shouldalso be available.

1.4.11 The system shall have LCD display and audio alarm with self diagnostics fora threat after it has detected presence of an explosive.

1.4.12 It should be easy to operate and controls should be simple. It should notinvolve technician making on interpretation at the operator level.1.4.13 Portable Hand Held Vapour Trace Detector System shall have following

minimum technical specifications:1.4.13.1 State of the art technology shall be used for detection and

identification of explosives using real time detector preferably withoutcarrier gas.

1.4.13.2 It shall be capable to detect wide variety of explosives including pure,composite and commercial explosives such as RDX, PETN, TNT,Dynamite, Semtex, C4, HMX, Ammonium nitrate, etc.

1.4.13.3 The explosive detector shall be sensitive to detect pico-gramquantities of explosives.

1.4.13.4 The system should give response to wide range of explosives inpresence of non-explosives materials. It should not give response tonon-explosives.

1.4.13.5 False alarm shall be less than 3%.1.4.13.6 Following sample collection facility shall be provided:

i. Vapour phase collection through air sampling.ii. Trace/particle collection through surface wipes.iii. Vapour and particle collection collectively, if possible.


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1.4.13.7 The detector shall be capable of continuous operation for not less than3 hours.

1.4.13.8 Its warm up time shall not be more than 20 minutes and analysis timeshall be less than 10 seconds which shall be adjustable.

1.4.13.9 The detector shall be ready for re-use within one minute/auto

clearance.1.4.13.10 The explosive detector shall have the provision of clear audio andvisual alarm for detection/ identification and results shall be displayedon LCD.

1.4.13.11 It shall be able to work smoothly between 0C to 50C temperaturerange and in 95% non-condensing humidity condition.

1.4.13.12 The detector shall be portable and light weight.1.4.13.13 The detector shall be microprocessor based with compatibility for up

gradation of programming for new explosives.1.4.13.14 The system shall be user friendly and easy to operate.

1.4.14 The Portable Hand Held Vapour Trace Detection System shall be Pentiumprocessor based or higher and shall have flash disk of adequate capacity. Itshall have connectivity to PC.

1.4.15 It shall have fan forced air cooling arrangement or equivalent.1.4.16 The system shall be provided with consumables and atleast 500 traps for

sampling or as specified by purchaser.

2. EXPLOSIVE TRACE DETECTOR SYSTEM:

2.1 SCOPE:2.1.1 The specification of Explosive Trace Detector System covers technical

specification and requirement of trace detection system consisting of the machine,

swipe material, explosives verification kit, hand wand sampler for explosive trace

detection to be provided at different locations of railway stations and other

establishments.2.1.2 The System should be capable of storing images and these images can be

retrieved from the machine.

2.2 SYSTEM DESCRIPTION:2.2.1 The Explosive Trace Detector should be based on Energetic Material Detection

Technology for detecting virtually any explosive, known or unknown, in less than four

seconds without a reference library and should be able to quickly confirm the presence of

explosives. The results obtained should be stored and printed for records.

2.3 GENERAL REQUIREMENTS:


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2.3.1 Original Equipment Manufacturer or their authorized distributors of explosivetrace detector system shall have service bases in India.

2.3.2 Manufactured products shall have quality system compliance withinternational sensitivity standards.

2.3.3 All software and firmware upgrades shall be free of cost for aperiod of 1 year

or as specified by purchaser.2.3.4 The system should be capable of adapting to diverse operationalrequirements and evolving security challenges through easy customization ofsoftware-based controls and tools.

2.3.5 The system should work on 230 V / 50 Hz AC +/- 10%. Battery backup for atleast one hour shall be provided.

2.4 TECHNICAL REQUIREMENTS:

2.4.1 The Explosive Trace Detector should enable all explosive materialsregardless of the amount to decompose exothermically after being suppliedwith sufficient activation energy.

2.4.2 The subsequent decomposition process resulting in an intense release ofheat to the environment surrounding an explosive particle should produce alocalized, sharp increase in temperature followed by a sharp decrease intemperature after the energetic material is consumed. The Explosive TraceDetector should be capable of analyzing these unique heat signatures, andindicate the presence of explosives.

2.4.3 The system shall be capable ofuniversal explosives detection. Any explosiveexhibiting an exothermic decomposition including TATP, EGDN, NG, TNT,PETN, RDX, NC, nitrates and others shall be detected.

2.4.4 Each sample trap shall be reusable for at least 100 swipes and should notrequire the conduits to clean. The machine after detecting an explosiveshould be ready to be used in less than 5 minutes.

2.4.5 System should not involve any use of dryer, carrier gases, or radioactivesources.

2.4.6 The explosive detection should be independent of any reference to the libraryof explosives materials. It should allow automated calibration.

2.4.7 The machine should have an integrated touch screen and built-in printer.Internal data storage facility should be available with optional USB and fire-wire connections for exporting data.

2.4.8 The system shall have audio and visual alarm for a threat after it hasdetected presence of an explosive.

2.4.9 All the equipments installed outside the control room shall be able towithstand the temperature range of 0C to +50C.

2.4.10 The explosive trace detector system shall meet the following minimumtechnical requirements.

i. Data Storage andCommunication

Hard drive, two USB ports, RS-232port, internal printer, USB keyboard

ii. Operator Interface VGA touch screen, optional USBand Fire- Wire connections

iii. Weight Portable, weight should not be morethan 20 Kgs.


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iv. Cooling Fan forced air cooling

2.4.11 The system shall have following:

i. Start-up time Less than 2 minutesii. Analysis Time Less than 4 seconds

iii. Alarm Audio & Visual

iv.

EXPLOSIVE DISPOSAL SYSTEM

Explosive Disposal System shall mainly include Real Time Viewing System, Water Canon,Blasting Machine, Bomb Suppression Blanket, Bomb Basket, Bomb Suit, Remote OpeningTool Kit, Drilling Machine, Thermal Cutter, RSP Tool Kit, Disruptor, Hook and Line kit or anyother device(s) as specified by purchaser/ railways.

3. REAL TIME VIEWING SYSTEM (RTVS):

3.1 The Real Time Viewing System should be lightweight. The system shall be compactand easy to set up.

3.2 All components shall be portable.3.3 The system shall be able to function with both pulsed and continuous X-ray source.3.4 Real time measurement of any object on screen shall be possible.3.5 The system shall have a laptop based control and display unit along with a

compatible video camera unit.3.6 X-Ray generator shall be light in weight and capable of being operated remotely.

3.7 The RTVS should be mountable/ suspendable from the ROV and Mini ROV and themounts shall be included in the equipment.

3.8 To facilitate the offsite study, the system shall be supported by a hardware andsoftware capable of image recording on a storage media i.e. CD, Pen Drive etc.

3.9 The software shall be menu driven and shall facilitate the operator to choose fromthe wide range of functions provided by the software.

3.10 The software shall have the facility of zooming the image along with the ability toscroll the full image (200 to 400%).


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3.11 The system shall be able to store minimum 1000 images in its database library withthe capability of annotation.

3.12 The software shall provide image enhancement facilities as under:i. Polarity and pseudo coloring facilityii. Brightness & contrast control

iii. Split screen capabilityiv. Sharpening of imagesv. 3D effect of imagevi. Tilting/rotation of an imagevii. On screen measurement facility (both inches and mm)viii. Overlay capability should be supportedix. Multiple undo/redo and restore original functions

3.13 The system shall have an option for wireless operation.3.14 For easy field use, the system shall be operated with rechargeable battery and

should also have facility of operating with AC power supply.

3.15 The system shall have a battery low-level indicator.3.16 The system should have anti-virus software to protect stored data.3.17 The system shall be capable of operating in the temperature range of -5C to +50C.

3.18 Exposure time for X-ray (1-99 pulses or better) shall be adjustable depending ontype of object to be viewed on X-ray and these controls shall be available in thesoftware as well as X-ray generator. Accumulation of pulses on Image Capture Unitshould be possible.

3.19 The laptop should be configured with the latest version of software.3.20 Audio and visual warning during the X-ray activation shall be available.3.21 Image Capture Unit (ICU) should be available in different sizes i.e. small/ medium/

large (ranging from 150mm to 330mm x 110mm to 440mm).3.22 All types of accessories and consumable items required for functioning of the

equipment shall be easily available in the market.3.23 The laptop should be of standard make and have following minimum specifications

or as specified by purchaser.i. Screen at least 14 TFT with 1366 x 768 resolution ii. Processor: Intel dual core, 2.20 GHz or Higher with 2 MB Cache.iii. Hard Disk: 320 GB or Higheriv. Drives: DVD, CD R/W or higher, Card Slot, USB 2.0 slots x 2 (or better

specifications).v. Operating System: Windows XP Professional or later version.vi. Visual Database : Storage capacity of at least 10,000 images including

data, user name, date, time, category, place, filename, project name, typeof ICU, type of X-ray and description, capability for backup and restore thedatabase, quick save and project functions.

vii. Split screen with synchronized scrolling capabilities.viii. Built in email access.ix. Audible and visual warning during X-ray activation, incorrect setup etc.

3.24 Original Equipment Manufacturer or their authorized distributors should be able toprovide the following as applicable along with the equipment


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i. Technical Manual giving full description of the item.ii. Users Hand Book.iii. Literature on preservation technique, as applicable.iv. Specification for packing, handling/transportation/storage.v. Details regarding proof/ periodical inspection by the user.

3.25 Real Time Viewing System with accessories should be packed in a pelican casewith wheels and the equipment should fit into space provided inside.

4. WATER CANON:

4.1 Water Canon shall be made of maximum 7.62 cm (3) dia steel tube (or as perperformance requirement) and shall not be a fragment hazard at any point of time ofits use.

4.2 Its length shall be 17.78 cm (7) (or as per performance requirement).4.3 Diameter of front hole should be 2.54 cm (1) (or as per performance requirement).4.4 Diameter of backside hole should be 2.54 cm (1) (or as per performance

requirement).4.5 It shall be provided with caring handle.4.6 The water canon shall be provided with 4 numbers of adjustable legs for adjusting

the height while firing (Ratchet locking stand).4.7 It shall be provided with cleaning rod, cleaning brush, water bottle, container of

white petroleum jelly and corks of suitable size. The complete system shall be nickelpolished.

4.8 Portability Hand carried / Robot operated.4.9 For Robot use, friction mounted barrel clamp angle bracket shall be provided.4.10 Power source 24 V, 1 Amp.4.11 Vertical adjustment2 to 15.4.12 Laser sighting shall be possible.4.13 It shall be light weight (less than 100 gm when empty).4.14 Liquid capacity 250 Ml (or as per performance requirement).4.15 No cartridge (only gunpowder filled in thimble and fired by safety fuse or electric

match) shall be used. It shall be used with own stand/robot.

5. BLASTING MACHINE:

5.1 The size and shape of blasting machine shall not be unwieldy to handle during theoperations.

5.2 The weight of the machine should not exceed more than one Kg.5.3 It shall be constructed with fibre glass or cast casing for rugged use.5.4 The machine shall be able to fire at least 50 detonators at 100 m (power output

should not be less than 550 ohms).5.5 Power source should be reliable, preferably re-chargeable with long life.


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5.6 The machine shall have LED indications for charge, ready & battery status.5.7 It shall have line continuity indicators.5.8 The machine shall have capability of instant discharge of capacitor.5.9 It shall have built in Galvanometer (Analog/Digital).5.10 It shall be of high power, sturdy and reliable.

5.11 It should work satisfactory between temperature ranges of -5C to +50C.5.12 Machine shall be water and impact resistant.5.13 Priming time shall not be more than 3 seconds.5.14 Typical number of firings: 600 nos. at 20C per battery (battery set).5.15 It shall incorporate safety features for avoiding accidental fire.5.16 The blasting machine shall have the facility of being carried by the bomb technician.5.17 The blasting machine shall be provided in a carrying case.5.18 Original Equipment Manufacturer or their authorized distributors should be able to

provide the following as applicable along with the equipmenti. Technical Manual giving full description of the itemii. Users Hand Book

iii. Literature on preservation technique, as applicable.iv. Specification for packing, handling/ transportation/ storage.v. Details regarding proof/ periodical inspection by the User.vi. Spares and tool kit where ever applicable.

6. BOMB BLANKET:

6.1 The Bomb Blanket shall sustain blast and offer adequate protection against fragments(V50 17 grain steel fragment @ 500 m/s).

6.2 The Bomb Blanket shall be made with multiple layers of treated KEVLAR, Ballistic

Fabric and shall confirm to the protection level required and then sewn into a fireretardant and water repellant cover of a given colour.

6.3 The Bomb Blanket shall have strong nylon web loops near the 4 corners or containadequate number of eyelets of 1 diameter along the sides of the Bomb Blanket forthe purpose of anchorage/suspension.

6.4 Size of Bomb Blanket shall be minimum 1.5m x 1.5m.6.5 Weight of Bomb Blanket shall not be more than 12 Kgs.6.6 It shall be able to successfully contain a blast of minimum 100 gms of RDX or

equivalent quantity of other high explosive and one detonator.6.7 Original Equipment Manufacturer or their authorized distributors should be able to

provide the following as applicable along with the equipment

i. Cleaning kit, if any.ii. Technical Manual giving full description of the item (including

parts catalogue where applicable).iii. Users Hand Book.

iv. Literature on preservation technique as applicable.v. Details regarding proof/periodical inspection by the user.vi. Spares and tool kit where applicable.


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7. BOMB BASKET:

7.1 Bomb basket shall be made of non-fragmentation ballistic composite material with a

minimum of 24 diameter and 36 height.

7.2 It shall have a nylon holding net suspended inside the basket to hold the IED inupright position. It should have facility for easy removal/placement.

7.3 It shall withstand a blast of 200 gm of RDX with one detonator or equivalent highexplosive and high explosive with splinters and shall not have major delimitationand penetration.

7.4 Its weight should be less than 50 kgs.7.5 Provision of detachable base plate shall be provided.

Marking of datum points on the exterior of the basket shall be provided to allow X-rays to be taken at specific points.

7.6 Facility of rolling the basket without damaging its exterior (Rubber Rings) shall beavailable.

7.7 Glowing colour shall be provided for clear visibility to all personnel (red/orange).7.8 Original Equipment Manufacturer or their authorized distributors should be able to

provide the following as applicable along with the equipmenta. Technical Manual giving full description of the item.b. Users Hand Book.c. Literature on preservation technique, as applicable.d. Specification for packing, handling/transportation/storage.e. Details regarding proof/periodical inspection by the user.

8. BOMB SUIT:

8.1 The suit shall consist of the following items, which collectively make a completegarment:

i. Jacket with attached collar.ii. Trousers adjustable.iii. Breast plate.iv. Groin platev. Helmet and visorvi. Neck protector plate

vii. Air cooling blower and chargerviii. Transit/carrying bagix. Integral radio earphones and microphone in helmet (preferably wireless

operation)x. Supersedes

8.2 The protection performance figures shall be for the Stanag 17 grain (NATO)fragment simulator type 2V 50.

i. Jacket front, chest -1800 M/Sec.ii. Jacket front, groin -1800 M/Sec.


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iii. Sleeves -560 M/Sec.iv. Collar front centre -850 M/Sec.v. Collar side -600 M/Sec.vi. IGP front -600 M/Sec.vii. Trousers front, thighs -690 M/Sec.

viii. Trousers front, shines -620 M/Sec.ix. Trouser knee -850 M/Sec.x. Boot Cover -450 M/Sec.

8.3 The protection matrix should consist of Kevlar, Nomex Blend fabric, Nomex thread,Nylon Webbing, layered around fiber, etc.

8.4 Cooling Suit:a. The suit should be wearable with commercially available equipment.b. Pockets should be able to accommodate the power pack and controls.c. The ice reservoir should be provided on the back of the suit.

d. The cooling suit should be designed to offer a safe and cool environment.e. The system should be ideally suited for persons involved in bomb disposal andsurveillance operations.

f. The cooling system should be able to use ice water to remove body heat.g. The suit should not use hazardous pressurized canister or toxic cooling

agents.h. The fabric should be made of machine washable, fire retardant kermel.i. The suit should also offer protection against heat and flash fireballs.

j. The suit should be suitable for use under bomb suits, chemical suits and manyother applications where body heat removable is desirable.

k. The kit should be self contained. It should include a long sleeved shirt withcooling on trunk and arms, long legged pants with cooling on legs, a closefitting open faced hood for cooling of head, a cooling unit and pouch, twowater bottles, battery pack and carrying bag.

8.5 Cooling suit should be of following minimum specification:a. The heat removal rate should be 270 watts (full suit) or better.b. Endurance: Minimum levels to be supported for 45 min at 35C.c. Cooling Unit Control should be by On/Off toggle button.d. The pump should be operated by a rechargeable battery of 6 volts/9 volts.e. The cooling source should consist of ice cubes and water.f. The weight of the cooling suit and cooling unit without ice should be maximum

2.2 kg.

8.6 The bomb suit should be made up of following materials.8.6.1 The Helmet should be made of:

i. High performance composite material.ii. Anti-ballistic visor made from hardened acrylic/ polycarbonate laminate.iii. Suspension harness-webbing and ballistic nylon.iv. Weight with visor not more than 6 Kg.v. V50 (helmet) 600 m/s or better.vi. V50 (visor) 750 m/s or better.


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vii. Protection for visor while in storage should be provided.

8.6.2 The Blast Plates should be made of:i. Polycarbonate, steel, foam, ultra high molecular weight polyethylene.ii. Weight of suit without up armour blast plates should not be more than 16

Kg.iii. Weight of suit with up armour blast plates should not be more than 30 Kg.

8.6.3 Power Pack: A 12 V rechargeable or alkaline power pack should be providedwith the suit, which should have a special pocket to accommodate it. Thepower pack should have battery status indicator. For recharging battery,charger should be provided.

8.6.4 Search light and mount on helmet should be provided.8.6.5 The jacket and trouser materials should be as specified below:-

i. Outer cover Nomex/Nomex Blend Fabric, Nomex Thread.

ii. Protective inserts soft components, layered aramid fiber, contained inwater-repellant Nyloniii. Colour-Olive Drab

8.6.6 The cooling suit material should be:-i. Garment Kermal.ii. Sizing Small 150-175 cm; 40 - 70 kg, Medium 170-185 cm; 70 - 85

kg,iii. and Large 175 -193 cm; 85 -110 kgiv. Compatibility It should be able to be worn next to skin under any clothing.v. A second water/ice bottle should be supplied for standby.

8.7 Ballistic EOD Helmet with fan and Canister should be of following configuration.8.7.1 The EOD helmet should be made from a sandwich construction system and

adjustable by means of a three/four point suspension.8.7.2 The helmet should be provided with a facility for a communication set

consisting of two head phones with one micro phone and extension lead forattachment to any VHF/UHF radio transceiver. It should have auto gaincontrol to protect the eardrum.

8.7.3 The helmet should have an air ventilation system, which should direct theflow of forced fresh air over the top of the helmet liner, across the visor anddown over the operators face ensuring efficient demisting and clear viewwith adjustable air flow.

8.7.4 The system should be able to use in conjunction with a canister (NBC)configuration.

8.8 Ventilation and Demisting:

8.8.1 A helmet mount fan should have a capacity of 100 + 10 liters/minute.8.8.2 The controls should be preferably on the head for easy operation with

variable speed.


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8.9 Communication: The helmet should have built in speaker and microphone. Anexternal socket should be provided for connection to a wireless or hardwire system.

8.10 The following features will be required as optionsa. Wireless Duplex hand held radios (two) VHF/UHF.b. Hardwire A 100 m range.

8.11 Jacket:

8.11.1 The jacket should be a long sleeved, side opening design filled with flexibleKevlar ballistics.

8.11.2 Provision should be made on the front for the attachment of rigid chest andgroin blast plates by means of integral packets with webbing and Velcrosecuring straps.

8.11.3 Pouches for working tools, air blower and radio should be attached to thefront and back of the outer cover.

8.11.4 Immediate removable of jacket should be achieved by use of quick release

straps attached to the side and shoulder.

8.12 Trousers:

8.12.1 The trouser should have fully adjustable supporting braces and wide Velcrowaistband catering for small, medium and large sizes.

8.12.2 The rear of the legs should have a full length Velcro strip/brass zipper whichshould be used in conjunction with retaining strap to fix articulated flexiblearmour in position.

8.12.3 The over boots should be changeable and should be held in a position byVelcro, leather and webbing straps.


(a) Cleaning kit(b) SMT (Special Maintenance Tools)(c) Training aggregate charts, slides, training brochure, training work model,

blow up diagram, video films, etc.(d) Physical Training(e) Proof schedule to include details of testing and acceptance criteria.(f) Technical manual giving full description of the items.(g) Users Hand Book.(h) Literature on preservation/maintenance.(i) Specification for packing, handling/transportation/storage.(j) Details regarding periodical inspection by the User.

9. CAR REMOTE TOOL OPENING TOOL KIT:

9.1 Car remote tool opening tool kit shall consist of following minimum equipments:


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Vice grip pliers with ring (25 mm/Max.jaw gap 115 mm) 01Hook single (50 mm gap) 01S hook (25 mm gap) 01Hook single with ring (25 mm) 01

Hook double with ring (50mm) 01Ring Large (50 mm) 01Ring small (25 mm) 01Bonnet cover opener 01Trunk lid opener screw clamp 01Door opener all types of cars 01Door opener clamp all types of cars/remote window breaker 01Door handle lifter 01Door button pusher 01Multi purpose clamp 01Ignition key holder screw type 01

Ignition key holder with magnet 01Key/handle clamp 02Spring clip hook double with ring (50 mm) 01Spring clip with ring (25 mm) 01Triangular window opener 01Rope nylon 2 mm dia, 10m (200 kg load) 01Rope nylon 2 mm dia, 15m (200 kg load) 01Rope nylon 6 mm dia, 30m with hook (600 kg load) 01Stand held lifting assembly 01Pulley snatch (strength 400 kg) 04Hub cup opener with ring 01Screw driver set 01Double end spanner set (5/7 to 22/27) 01Rivet opener screw type x 01 and rivet opener punch type 01Hammer ball pane/claw 01Cutter knife 01Special lead for self starter 01Pliers side cutting 01Karabiner type hook 23 mm/2700 kg 01Special clamp for bonnet cover opener with vice grip pliers 01Suction pad anchors 01Self adhesive anchors 05Telescopic tripod with top eye (capacity 750 kg) having overall height atleast 2000 mm, steel anchor pegs for stability, minimum pitch circlediameter of 2000 mm at maximum extension.

01

Pelican Carrying Case with rubberized foam insets to accommodate thetools.

01


i. Cleaning kit, if any.


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ii. Technical Manual giving full description of the items (including partscatalogue where applicable).

iii. Users Hand Bookiv. Literature on preservation technique as applicable.v. Details regarding proof/periodical inspection by the user.

vi. Spares and tool kit where applicable.vii. Operator training/demonstration

10. DRILLING MACHINE:

10.1 Motor of drilling machine should be DC operated having voltage range of 6 volts to24 volts. The drill should be supplied with two batteries, a battery charger withcharging, full charged & low battery indications.

10.2 It should have hammer drill 10 mm with rubber hand grip.10.3 Drilling machine should have minimum dual speed settings, 0-300/450 and

0-1100/1500 RPM.

10.4 Drilling machine should be of compact size and light weight allowing user to get intotight spaces while performing applications. Weight should not more than 2.7 kg.10.5 Power consumption should be less than 400 W.10.6 It should also operate with AC supply.10.7 Total numbers of bits should be10 (preferably double ended) with one set and kit

box.10.8 Power should be at least 450 lbs of max torque.10.9 Drilling:

a. Chuck Single sleeve key less ratchet chuck, at least 15 chuck setting,chuck size3/8 1/2.

b. Drilling abilityi. Up to 20 mm diameter in concreteii. Up to 10 mm diameter in steeliii. Up to 20 mm diameter in wood.

10.10 Firm should be able to provide the following as applicable, along with theequipment

a. Cleaning kitb. MRLS (Manufacturer Recommended List of Spares)c. Technical documentationd. Technical manual giving full description of the item.e. User Hand Bookf. Specification for packing, handling/transportation/storageg. Details regarding proof/periodical inspection by the user

11. THERMAL CUTTER:

11.1 The Thermal cutter shall be employed in situations where entry hole is to be made on theIED to gain access to the contents. The typical use of this equipment would be against softskinned IED containers like plastic, Rexene, cloth, etc. The aim is to melt the outer surfaceby employing heat on the skin of these containers thereby removing a triangular sectioncreating an opening.


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11.2 The equipment should have quick heating and should achieve its peak temperature in lessthan 10 minutes.

11.3 The edges of the tools should be thin and sharp.11.4 It should be able to cut the plastic materials of thickness of minimum 5 mm. For this, it

should be able to attain at least a minimum of 500C.

11.5 The equipment should have a heating element head in the shape of equilateral triangle of 4size.

11.6 It should be operable with both AC and DC.11.7 It should be provided with a light weight stand which can be positioned in 360 sphere. The

stand should be modular in design and should have a maximum height of 6 ft.

11.8 The cutter should be remotely operable.11.9 The equipment should be compatible ROVs and should have fitments in the stand for this

purpose.

11.10 The equipment should be supplied packed in pelican carrying case with insets inrubberized foam.

12. RENDER SAFE PROCEDURE (RSP) TOOL KIT:

12.1 RSP tool kit shall consist of following minimum equipments:

SN Items Quantity1. Doctors Stethoscope 012. BP Handle 6 + 1 with BP Blade set 013. Scissors 6, 7, 8 01 (each)4. Dental Mirrors Length 6 + 1, 10 + 1 Mirror Diameter : 0.75 +

0.2501 (each)

5. Scalpel Length : 8 016. Artery Forceps Length : 6, 7, 8, 9 01 (each)

7. LED Torch with two pencil cells (One spare LED incorporated inTorch)

01

8. Torch medium with two cells with Krypton Lamps (One sparelamp incorporated in torch)

01

9. Hammer sledge (2 kg), ball peen, claw hammer 01 (each)10. Pipe wrench 10 0111. Hand vice grip 6 0112. Magnifying glass 0113. Nipper cutter 0114. Tin cutter 0115. Nose pliers 01

16. Stainless steel knife 80 mm blade 0117. C Clamp 4, 6, 12 01 (each)18. Spanner adjustable 15 + 5, 30 + 5 mm 01 (each)19. Hack saw 6 with blade set 0120. One Screw Driver set consisting of 01

(a) Flat 2 +1, 4+1, 6+1, 8+1, 10+1 mm blade width 01 (each)(b) Flat offset 6+1, 7+1, 10+1 mm blade width 01 (each)(c ) Cross point (150+5, 200+5, 250+5, 75+5 mm 01 (each)

21. Hand drill with drill bit set 0122. Spanner 10 piece metric set 01


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23. Spanner 10 piece imperial set 0124. Soldering iron 6 with soldering flux & solder wire 50 gms. 0125. Sponge holder 10 0126. Can opener 6 0127. Tape packaging 3/50m and electric insulation tape 01

28. Duct Tape 3/50m 0129. Nylon Strapping Tape 1/50 0130. Punch 5 0131. Cold chisel 6 0132. Cold chisel 8 0133. Screw Driver set (watch maker) 0134. Screw Driver alignment 0135. Super glue adhesive 0136. Pliers cutter with grip long point nose 0137. Pliers cutter/grip combination 0138. Pliers flat jaw 01

39. Pliers round jaw 0140. Cutter side 120 + 5, 150 + 5 mm 01 (each)41. Fish line (50 m) with hook (various sizes) 01 (each)42. Tweezers 6 0143. Probe (Straight & angular) 0144. Wire brush 0145. EOD multi tool with crimper (Material : High Strength Aluminum) 0146. Tape measuring 4+1 meter 0147. Non metallic probe 0148. Kevlar hand gloves 0149. CO2 Portable Fire extinguisher 600 gm 0150. Bar lever spike and cranked chisel ends 445 mm 0151. Bar lever cranked form and wedge ends 260 mm 0152. Square driver socket set 0153. Pick 560 mm head 0154. Pry bar 0155. Hand held self ignited propane gas torch 0156. Plastic tweezers 6 0157. Scriber double ended 0158. Class Cutter 0159. Measuring tape spool 30 m 0160. Brush painting nylon bristles1, 2, 4 01 (each)61. Tin/sheet metal snips/cutter2.5 blade 0162. Nylon cord 0.04/30 m 0163. Plastic knife 6 blade 0164. Knitting needle plastic 01

12.2 All the above mentioned tools should be packed in a sturdy casing and to beprovided with carrying case. Cleaning kit should also be provided with carryingcase.


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12.3 All the above tools should confirm ISI standards (preferably ISI marked) andmanufactured by standard and reputed companies.

13. DISRUPTOR:

13.1 It shall be designed to penetrate thin walled Improvised Explosive Device (IED) withnegligible probability of causing detonation.13.2 It shall be well proven and capable of many firing without sustaining distortion to the main

body.

13.3 The injector barrel of disruptor kit shall be constructed in stainless steel with a bore of

approximately 25 mm.

13.4 The breech assembly of disruptor kit shall be made of stainless steel with a spring loaded

centre electrical contactor and heavy duty spring loaded terminals.

13.5 The piston loaded tool should be made of nylon or equivalent material.

13.6 The kit should have clearing brush for cleaning the barrel and breech.

13.7 The kit should have piston and water bottle of nearly 500 ml.

13.8 The transit case should be made of steel.

13.9 The kit should have multi-position stand with counter weight on adjustable stand.

13.10 The weight of disrupter assembled without case should be 1.5 kg (approx.) and 6 kg

(approx) with case.

13.11 The weight of stand should be approximately 7.5 kg.

13.12 The length of disruptor should be approximately 310 mm.

13.13 The kit should have replacement cartridges, closure caps and piston.

14. WATER JET DISRUPTOR:

14.1 It should be capable of performing both to disarm and to disrupt.14.2 It should have recoilless operation.14.3 It should have capability of stand-off operation.14.4 The mounting should be stable and should permit movement of the disrupter in all

angles.14.5 It should have flexibility in selection of velocities of low and high velocity jets.14.6 It should have an aiming device for stand-off operation with laser and telescopic

sights.14.7 It should be light weight and not more 15 kgs.14.8 Its operating temperature should be -5C + 55C .14.9 Its body should be of metallic rust proof material.

14.10 It should be capable of firing at least following projectiles:i. Blade projectileii. Bloster projectileiii. Chisel projectileiv. Fin/Spin projectilev. Fork projectile

14.11 Accessories:i. Operators Manualii. Carrying Case with harness


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iii. Training material/aid

15. HOOK AND LINE SET

15.1 Essential Qualitative Requirement:

15.1.1 It should be capable of being launched by a man portable launcher/crossbowso as to achieve range up to 100 meters.

15.1.2 It should have pull setting for various ranges on the launcher.15.1.3 The launcher should have an accuracy of 45 cm radius at the target end.15.1.4 It should have 60 ropes. The qualitative requirement for the ropes shall be as

follows:i. Type of Rope -Nylonii. Length of Rope -75 meters.iii. Weight of Rope -1.7 Kg to 1.8 Kg. (23 - 25 gms per meter)

15.1.5 The book/prong should preferably be light and sturdy so as to sustainrepeated blast of launch and at least 50 impacts at target end.15.1.6 It should have 12 numbers of hook/prongs with the set.15.1.7 It should be used friendly.15.1.8 It should be made of non-reflective material.15.1.9 Total weight of launcher with one projectile should not exceed 4 Kgs.

15.2 Preferable Qualitative Requirements:

15.2.1 Noise level during operation should be low.15.2.2 It should have a sight system with graticulam for various ranges.15.2.3 It should have optical and open sights.

TESTING PROCEDURES

16. TEST REQUIREMENTS:

16.1 Conditions of Tests:

16.1.1 Unless otherwise specified, all tests shall be carried out at ambientatmospheric conditions.

16.1.2 Inspection and testing shall be carried out to the effect that all requirementsof this specification are complied with.

16.1.3 Inspection shall be carried out on one complete unit of different types ofExplosive Detection System and Explosive Disposal System along withassociated accessories.


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16.2 Type Tests:

16.2.1 For type test, one complete system of different types of Explosive DetectionSystem and Explosive Disposal System shall be subjected to following testsas applicable:

a) Visual inspection (Clause 17.1)

b) Performance test (Clause 17.2)c) Factory acceptance test (Clause 17.3)d) Endurance test (Clause 17.4.1)

16.2.2 Only one complete system of different types of Explosive Detection Systemand Explosive Disposal System shall be tested for this purpose. The systemshall successfully pass all the type tests for proving conformity with thisspecification. If any one of the equipment fails in any of the type tests, thepurchaser or his nominee at his discretion, may call for another equipment/card(s) of the same type and subject it to all tests or the test(s) in whichfailure occurred. No failure shall be permitted in the repeat test(s).

16.2.3 Any other tests shall be carried out as considered necessary by theinspecting authority.

16.3 Acceptance Tests:16.3.1 The following shall constitute the acceptance tests which shall be carried out

by the inspecting authority for the purpose of acceptance on randomlyselected 20% of the items offered from the lot (minimum 1 each type of item)offered for inspection by the supplier:

b) Visual inspection of complete system (Clause 17.1)c) Performance test (Clause 17.2)d) Endurance test (Clause 17.4.2)

16.3.2 Any other tests shall be carried out as considered necessary by theinspecting authority.

16.4 Routine Tests:16.4.1 The following shall comprise the routine tests and shall be conducted by

manufacturer on every equipment and the test results will be submitted to theinspecting authority before inspection. The application software in properformat, wherever applicable, shall also be submitted to the inspectionauthority in advance.

b) Visual inspection of complete system (Clause 17.1)

c) Performance test (Clause 17.2)16.4.2 Any other tests shall be carried out as considered necessary by theinspecting authority.

17. TEST PROCEDURE:The test procedure shall be based on the published system design. The methodologiesto be adopted for various tests shall be decided taking into account the systemdesign/configuration.

17.1 Visual Inspection:


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Each equipment of Explosive Detection System and Explosive Disposal Systemshall be visually inspected to ensure compliance with the requirement of clauses 1to 15 of this specification. The visual inspection shall broadly include:

17.1.1 System Level Checking:17.1.1.1 Constructional details.

17.1.1.2 Dimensional check.17.1.1.3 General workmanship.17.1.1.4 Configuration.

17.2 Performance Test:17.2.1 The equipment shall comply with the requirements as specified in Clauses

Section 1 to 15 of this specification.

17.3 Factory Acceptance Test:17.3.1 Factory Acceptance Tests (FAT) results to verify compliances as mentioned

in clauses 1 to 15 for the various items shall be submitted by the Original

Equipment Manufacturer (OEM), if these items are being manufacturedabroad, otherwise tests will be conducted in manufacturing premises of thefirm.

17.3.2 All software features as mentioned in clauses 1, 2 & 3, wherever applicable,shall be tested in premises of vendor for which all required setups are to bearranged.

17.3.3 The FAT shall be able to prove compliance to the specifications through testor test certificates.

17.3.4 All compliances to various standards as given in specifications shall besubmitted with documentary proof. These shall include certificates forEMI/EMC/Safety/ Environment protection.

17.4 Endurance Test:17.4.1 During type test, endurance test shall be conducted on complete system

wherever applicable for continuous operation which shall be 168 hrs atambient room temperature without giving any deterioration in performance.

17.4.2 During acceptance test, endurance test shall be conducted on completesystem wherever applicable for continuous operation which shall be 48 hrs atambient room temperature without giving any deterioration in performance.

18. QUALITY ASSURANCE:

18.1 All materials & workmanship shall be of good quality.18.2 Since the quality of the equipment bears a direct relationship to the manufacturing

process and the environment under which it is manufactured, the manufacturer shallensure Quality Assurance Program of adequate standard.

18.3 Validation and system of monitoring of QA procedure shall form a part of typeapproval. The necessary Plant, Machinery and Test instruments as mentioned inSchedule of Technical Requirements (STR) shall be available with themanufacturer.

18.4 Along with the prototype sample for type test, the manufacturer shall submit theQuality Assurance Manual.


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19. MARKING & PACKING:

19.1 The following information shall be clearly marked at a suitable place on eachequipment:

a) Name and address of the manufacturer

b) Year of the manufacturerc) Serial number of equipmentd) Schematic diagram of the equipment at suitable place wherever applicable

19.2 The equipment and its sub assemblies shall be packed properly to withstand bumpsand jerks encountered in a road/rail journey.

20. INFORMATION TO BE SUPPLIED BY THE PURCHASER:

20.1 The purchaser should clearly indicate details of required items for ExplosiveDetection System and Explosive Disposal System which shall mainly consist of

following items as per site requirement.SN Description Qty Remarks

1 Portable Hand Held Vapor Trace DetectorSystem with all associated accessories as perspecification mentioned in clause no. 1.

As specified

2 Explosive Trace Detector System with allassociated accessories as per specificationmentioned in clause no. 2.

As specified

3 Real Time Viewing System with all associatedaccessories as per specification mentionedclause no. 3.

As specified

4 Water Canon with all associated accessories asper specification mentioned clause no. 4. As specified

5 Blasting Machine with all associatedaccessories as per specification mentionedclause no. 5.

As specified

6 Bomb Blanket with all associated accessories asper specification mentioned clause no. 6.

As specified

7 Bomb Basket with all associated accessories asper specification mentioned clause no. 7.

As specified

8 Bomb Suit with all associated accessories asper specification mentioned clause no. 8.

As specified

9 Car Remote Tool Opening Tool Kit with allassociated accessories as per specificationmentioned clause no. 9.

As specified

10 Drilling Machine with all associated accessoriesas per specification mentioned clause no. 10.

As specified

11 Thermal Cutter with all associated accessoriesas per specification mentioned clause no. 11.

As specified

12 RSP Tool Kit with all associated accessories asper specification mentioned clause no. 12.

As specified

13 Disrupter with all associated accessories as per As specified


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specification mentioned clause no.13.

14 Water Jet Disrupter with all associatedaccessories as per specification mentionedclause no. 14.

As specified

15 Hook & Line Set with all associated accessories

as per specification mentioned clause no. 15.

As specified

20.2 Any other item(s) required for working of different types of Explosive DetectionSystem and Explosive Disposal System depending on the site and systemrequirements other than stated above, shall be arranged by vendor.

21. WARRANTY:

21.1 Manufacturer shall provide a three years warranty from date of supply of eachsystem other than consumable items which shall include repairing and replacing ofdefective parts of system, if any or as specified by purchaser.

21.2 Manufacturer shall support the system during its life time but at least for 7 yearsfrom its commissioning. Confirmation for this is to be submitted by manufacturer.

22. TRAINING:

22.1 On site training shall be provided to the railway staff which shall include completeassembly of each types of system through the use of various modules, integration ofhardware with software wherever applicable and complete operation of the system.

22.2 Sets of training manual in two hard copies and two soft copies containing details oftechnical specifications, installation and commissioning, trouble shooting &maintenance schedule etc. shall be supplied along with the equipment.

23. DOCUMENTATION & DIAGRAMS:

23.1 The following documents should be supplied along with the system:a) Mechanical drawings of each sub system.b) Installation and maintenance manual incorporating trouble shooting

exercises, printed cards patterns, software etc.c) Operating and trouble shooting manual including maintenance schedule.d) Pre-commissioning check list.

23.2 Detail drawings of each type of Explosive Detection System and Explosive

Disposal System with all accessories wherever applicable are to be submitted to RDSO forapproval at the time of type testing. These drawings are to be followed in all futureinstallation. Any further amendment(s)/revision to these drawings should be done only afterobtaining prior approval of RDSO.

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