eurotherm controls inc / barber-colman company an invensys company page 1 series 2000 industrial...

Eurotherm Controls Inc / Barber-Colman Company

An Invensys company

Series 2000Industrial Measurement &Control


An Invensys company

Temperature control and indication

Flow and pressure control

Valve positioning controllers

Process control and indication

Series 2000 One Range - All Solutions

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Program & atmosphere control


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PROGRAMMER, ADVANCED CONTROLLERSGENERAL PURPOSEMINATURE

Discrete controller markets & applications

Series 2000

PreviousGeneration

2100 2200 2400

Heat treatmentFurnaces

SemiconductorCrystal growingDiffusionM.B.E

Ceramics & bricksDryersKilns

GlassMeltingForehearthsLehrs

Aerospace & automotiveCarburising furnaces, creep testingEnvironmental chambers, Autoclaves,Engine test beds, Infra-red paint drying

Chemical and PharmaceuticalsReaction vesselsFermentersPressure, flow, level, PH

Simple heating & coolingSmall ovens, chillersInjection moulding

Plastic & rubberSolid extrusionWire coatingFilm extrusion, Pipe extrusion

Food & brewingBlending, bakingRefrigerationFermentation, Pasteurisation

Heating & ventilationGas burner & boiler control


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All popular DIN panel size formats

Custom configurable

Scalable range of control solutions

Range of communication protocols supported

Single, consistent user interface style

Best in class control performance

Consistent mechanical design

Series 2000 concept

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CompactController/ Alarm functionsFixed buildLogic & RelaySimple timer

2100

Dual displayModular buildCommunicationsAnalog outputValve positionerSimple timer

2200

Plug-in modulesDual PV inputProgrammerRun/ Hold & Auto/ Manual key CommunicationsAnalog outputValve Positioner (w feedback)Cascade & Ratio control

2400

Series 2000 controller family

1/32 1/16 1/8 1/4DINpanel size Key Features


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2100 2200 2400

Series 2000 controller mechanics

1/32 & 1/16 1/16, 1/8 & 1/4 1/16, 1/8 & 1/4DIN Panel sizes

103mm 103mm 150mmCase depth

NEMA 4X, IP65

NEMA 4X, IP65 NEMA 4X, IP65Front panel sealing

Single Dual DualDisplay

Fixed build Two output modules+1 comms option

Three I/O modules+2 comms options

Modularity

Additional function keys

Auto/ ManualRun/ Hold


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2100 2200 2400

Series 2000 control

On/ Off, PID On/ Off, PID On/ Off, PIDControl modes

4 Hz 9 Hz 9 HzSampling Rate

Heat/ Cool(time prop only)

Heat/ Cool (time prop+ analog), Valve position

Heat/ Cool (time prop+ analog), Valve position with feedback

Control outputs

Linear Linear fan, Water, Oil, CO2

Linear fan, Water, Oil, CO2

Cooling Algorithms

One shot One shot One shot, Adaptive

Auto tune functions

Advanced control Power feedback

Power feedback, Ratio/ Cascade control, Gain schedule

2uV 2uV 2uVMeasurement resolution


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2100 2200 2400

Series 2000 controller I/O

10 sensor types+ custom polynomial


10 sensor types+custom polynomial,8 point user calibration

Input linearization

2, Logic, Relay

4, Logic, Relay (2A,10A), Triac, DC (mA, V)

4, Logic, Relay (2A,10A), Triac, DC (mA, V)

Control outputs

2, Logic, Relay

4, Logic, Relay, Triac

11, Logic, Relay, Triac

Alarm/ event outputs

1 DC (mA, V) 2 DC (mA, V)Retransmission outputs

Digital inputs 2 standard+ 1 2 standard+ 9

Remote setpoint,Valve feedback

DC (mA, V)Potentiometer

1 Universal(mA, mV, V, 2 wire resistance)

PV Inputs 1 Universal(mA, mV, V,3 wire resistance)



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2100 2200 2400

Series 2000 controller communications

Yes Yes YesConfiguration comms

1 2Communication channels

EI-Bisync, Modbus, Devicenet

EI-Bisync, Modbus, Profibus

Protocols supported

Output + Diagnostic, Slave setpoint retransmission,

Output + Diagnostic, Master/ Slave setpoint retransmission,

PDS communication

Error, PV, Setpoint, Output power

Error, PV, Setpoint, Output power

Analog communication


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2100 2200 2400

Series 2000 controller alarms

3 4 4Number of alarms

Full scale,Deviation band,Loop break,Sensor break

Full scale (high, low),Deviation (band, high, low),Loop break,Sensor break,Diagnostic

Full scale (high, low),Deviation (band, high, low), Loop break,Sensor break,Diagnostic,Rate of change

Alarm types

Latching,Blocking

Latching,Blocking

Latching,Blocking,Delay

Special functions


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2100 2200 2400

Series 2000 controller timer & programmer

1+ standby 2 2, 4, 16Number of programsetpoint steps

Number of programs 1 1 1, 4, 20 (x 16 segments)

Control functionality Ramp-rate control

Ramp-rate control Ramp-rate control,Master/ slave synchronization

Up to 8Number of program event outputs

Run,Reset,Hold

Logic input functions Run,Reset


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Temperature

Humidity

Pressure/ Force

Non-linear level

Process inputs (mA, V)

Series 2000 Indicating alarm units

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Flow


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Series 2000 Indicator family

1/32 1/16 1/8DINpanel size Key Features

CompactInstant accuracy measurement

Fixed buildIndicator or AlarmRed or green display option (2108i)

2100i

High precision

Instant accuracy measurement

Modular build

Communications

Red or green display option

Logic, relay and analogue outputs

Dual PV input

Transducer & transmitterpower supplies

Tare and zero functions

Maths functions (including )

2400i


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Series 2000 Indicator mechanics

2100i 2400i

1/32, 1/16 & 1/8 1/8DIN panel sizes

103mm 150mmCase depth

NEMA 4X, IP65

NEMA 4X, IP65Front panel sealing

Green (Red option 2108i only) Red/ Green options

Display color

Fixed build Three I/O modules + 2 comms options

Modularity

Additional function keys

Alarm acknowledge (2808i only) Alarm acknowledge


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2100i 2400i

Series 2000 Indicator I/O


Input linearization 10 sensor types+custom polynomial,8 point user calibration

2, Logic, RelayAlarm/ event outputs 11, Logic, Relay, Triac

Retransmission outputs 2 DC (mA, V)

Digital inputs 1 (alarm acknowledge, keylock 2108i) 2 standard+ 9

Remote setpoint DC (mA, V)

PV Inputs 1 Universal(mA, mV, V, 2 wire resistance, 3 wire 2108i)


4 Hz 9 HzSampling Rate

2uV 2uVMeasurement resolution


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Series 2000 Indicator communications

2100i 2400i

Yes YesConfiguration comms

2Communication channels

EI-Bisync, Modbus, Profibus

Protocols supported

PV , SetpointPDS communication

PV, PV1 - PV2, Setpoint

Analog communication


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Series 2000 Indicator alarms

2100i 2400i

3 4Number of alarms

Full scale (high, low),Deviation band,Diagnostic

Full scale (high, low),Deviation (band, high, low), Diagnostic,Rate of change

Alarm types

Latching Latching,Delay

Special functions


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•PDSIO - Pulse Density Signaling I/OA simple cost effective method of transmitting analog, digital, control and diagnostics information between two instruments

• PDSIO Modes:* Mode 1 - SSR Fault Indication* Mode 2 - SSR Current Monitoring* Mode 4 - Setpoint Retransmission* Mode 5 - External CT SSR Current Monitoring


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PDSIO Mode 1

• Controller transmits a simple time proportional signal to the SSR (TE10S only)

• SSR replies to the controller with a single message (LD.F) indicating a good or bad health situation for the load circuit


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Controllertransmits

On demandOff demand

Contactortransmits LOAD CURRENT plus

SSR Fault Heater FaultShorted SSR Blown FuseBroken Signal Open Heater

wire Open LineOpen SSR

PDSIO Mode 2• Controller transmits a simple time proportional signal to the SSR (TE10S or Mode 2 PD/CTX only)


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PDSIO Mode 4PDSIO Mode 4

• Master controller (2400) transmits a setpoint value to the subordinate controller (2400 or 2200)

• Subordinate controller tracks the setpoint and replies with a holdback request (2400 only) if it cannot stay within a specified tolerance limit


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PDSIO Mode 2 PD/CTXPDSIO Mode 2 PD/CTX• Designed to be attached to a low DC control voltage inputmounted on a suitable heatsink• Diagnostics: RMS Amperage, Heater Fail, SSr Fail• Works with 2200 and 2400 series instruments• Drives an external zero voltage level switching SSR with up to 7mA, 5V level logic signal


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PDSIO Mode 5 PD/CTXPDSIO Mode 5 PD/CTX

• Monitors load current of any zero crossed fired load up to 100 amps

• Works with all 1/8th and 1/4th DIN series 2000 instruments

• Works with standard logic inputs, no extra hardware


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2404 Furnace & Kiln Atmosphere Controller2404 Furnace & Kiln Atmosphere Controller

• Direct connection to most types of Zirconia Probes• Control of Carbon Potential, % Oxygen, or Dewpoint• CO or H2 compensation input• PID Control or PID on/off• Valve Positioning Control• Sooting and Probe Health Alarms• Probe Clean Output• Retransmission Output•Profibus or Modbus Communications

•ES0209 offers PID Control, two ES0209 offers PID Control, two module slots, and optional module slots, and optional

Modbus Modbus or Bisync communications.or Bisync communications.

•ES0288 offers the same ES0288 offers the same features as features as

ES0209 with the option of ES0209 with the option of Profibus communications.Profibus communications.

•ES0278 offers PID or ES0278 offers PID or VP control, 5 standard VP control, 5 standard

relay outputs, relay outputs, optional Modbus or optional Modbus or

Profibus Profibus communications and an communications and an

optional CO input optional CO input for continuous for continuous

correction of the carbon correction of the carbon potential calculation.potential calculation.


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Series 2000 FM Alarm UnitsSeries 2000 FM Alarm Units

•1/32 Din, 1/16 DIN, 1/8 DIN, and 1/4 DIN1/32 Din, 1/16 DIN, 1/8 DIN, and 1/4 DIN

•Independent Alarm OutputsIndependent Alarm Outputs

•Customized Operator interfaceCustomized Operator interface

•Digital Input for alarm resetDigital Input for alarm reset

•EIA-485 Modbus RTU CommunicationsEIA-485 Modbus RTU Communications

•Simple front panel alarm acknowledgement and reset of alarmsSimple front panel alarm acknowledgement and reset of alarms


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Series 2000 Config stationSeries 2000 Config station

Used with iTools

Menu driven procedures

Allows rapid cloning of instruments

Configures all 2000 series instruments

Enables software features via hardlock


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What is iTools? What is iTools? A next generation D2000 for Windows

Windows 95, 98 & NT

Supporting System Integrators, OEMs and end-users

Integrated OPC Server and Data logger

2100, 2200, 2400, 2500, 2604, 2704 controllers

Supports D2000 Configuration Station

Custom linearizations


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iTools FunctionalityiTools Functionality Full parameter lists

Option to show ‘relevant’ parameters only

Live’ panel mimics

2200, 2400 Cloning

User Wiring Editor

2500, 2604, 2704 only

Simple Recipes

Cloning

Watch Window

All functionality available for both on-line and off-line configuration


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iTools Advanced FeaturesiTools Advanced Features Itools OPC Explorer

Trending

Data Logging

DDE Server

OPC client/server architecture

SCADA integration, e.g. Wonderware, with no additional drivers

ActiveX components

User can build own views usingVisual Basic etc.


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Digital Communications

Instruments are designed to be integrated into factory automation

networks.

Interfaces exist to provide easyintegration with most popularSCADA packages and PLCs.


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Protocols

EI Bisync ASCII

Modbus RTU

Profibus DP

DeviceNet


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EI Bisync ASCII

Based on an Established Standard Introduced in Eurotherm controllers in 1983 Standard known as ANSI-X3.28 Controls supports ASCII mode only - EPA uses binary Always 7 Data Bits, Even Parity, 1 Stop Bit Single parameter query

Transmission Technology EIA-232/422/485

Supported in Series 2200e Available NOW


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EI Bisync ASCII

Terms Address Consists of ‘Group’ and ‘Unit’ Number

100 Different Addresses - 00 to 99 00 Typically Used for Configuration Mode

Mnemonics Identify Parameters Within Instrument Typically 2 Letter Abbreviations - an ASCII code

PV for process value SP for setpoint Channel Numbers

Identifies separate logical units (controller) in a single instrument Discrete controllers support optional ‘1’

Control characters used to frame messages STX, ETX, EOT, ENQ, ACK, NAQ

Data Formats Free format - variable length with ETX delimiter

values returned as displayed on instrument (23.5, -9.3, 435) Hex formats

Used primarily for status words & set parameters value preceded by a > (>203E, >EB3A)


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Modbus Protocol Modbus (JBUS) Defines a Digital Data Communication Protocol Defined by Modicon specification PI-MBUS-300 One Master and One or More Slaves Single or multi-drop network is possible

Transaction Based Protocol Request sent from Master, response returned by Slave

Each Slave Must Have Unique Address From 1 to 247 Responds only to request having matching address Does not respond if Master’s CRC is invalid

Device/Field Bus

Addr1

Addr2

Addr3

Addr10

Addr11 Addr

20Addr21

Master

Slaves

Addr30

Addr31


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EI-Bisync & Modbus

Transmission Protocol TIA/EIA-232-F, TIA/EIA-422-B, and TIA/EIA-485-A

Telecommunications Industry Association (TIA) www.tiaonline.org

Defines Electrical Performance of a Network

TIA/EIA-232-F abbreviated to EIA-232 in Remainder of Presentation TIA/EIA-422-B to EIA-422 TIA/EIA-485-A to EIA-485

TIA/EIA Standard 232-F 422-B 485-A Transmission mode Single ended Balanced

Differential Balanced Differential

Electrical connections 3 wire 5 wire 3 wire No. of drivers and receivers per line

1 driver, 1 receiver

1 driver, 10 receivers

32 drivers, 32 receivers

Maximum data rate 20k bits/s 10M bits/s 10M bits/s Maximum cable length 50ft (15M) 4000ft (1200M) 4000ft (1200M) Mulit-Drop No Yes Yes


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Eurotherm Provides Enhanced EIA-422 Meets full Electrical Requirements of EIA-485 32 Instruments Supported per Network Labeled as EIA-422/485

EIA-422 or EIA-485 Recommended for Plant Installation EIA-485 should be used for new installations where multi-drop capability required EIA-422 provided for compatibility with existing Eurotherm instruments

Earlier Eurotherm Instruments used Different Terminal Marking

EIA-422/EIA-485 Eurotherm A' RX+ B' RX- A TX+ B TX- C & C' Common

EI-Bisync & Modbus


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New Products

2404f Profibus-DP PID Controllers2404f Profibus-DP PID Controllers

Profibus -DPProfibus -DP

Direct connection to controller micro busDirect connection to controller micro busWindows ConfiguratorWindows Configurator


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PROFIBUS-DP

Transmission Technology RS 485 transmission - DP or FMS

Baud rates from 9600 bits/sec to 12 Mbit/sec One unique transmission speed for all devices on the bus Series 2400 currently 1M5 maximum

Medium Shielded twisted pair shielded copper cable Or glass/plastic fiber optic

Network topology Linear bus w/termination both ends - must be powered Stub lines only when baud <1.5M Up to 32 devices per segment

Repeater enables up to 127 devices More than 3 repeaters in series not recommended

Plug Connectors DB-9 preferred - 9-pin D sub plug

Switchable bus termination available

RxD/TxD-P(3)

RxD/TxD-N(8)

390

390

220

VP(6)

DGND(5)


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Maximum cable length Depends on transmission speed Shielded twisted pair cable type

Type A Type B

Characteristic Impedance:

135 to 165 at a frequency of 3 to 20 MHz.

135 to 165 at a frequency of > 100 kHz

Cable capacitance:

< 30 pF per Metre typ. < 60 pF per Metre

Core diameter: max. 0.34 mm², corresponds to AWG 22 max. 0.22 mm², corresponds to AWG 24 Cable type: twisted pair cable. 1x2 or 2x2 or 1x4

lines twisted pair cable. 1x2 or 2x2 or 1x4 lines

Resistance: < 110 Ohm per km - Shielding: Copper shielding braid or shielding braid

and shielding foil Copper shielding braid or shielding braid and shielding foil

Baud Rate (kbit/sec)

9.6 19.2 93.75 187.5 500 1500 12000

Type A Cable 1200m 1200m 1200m 1000m 400m 200m 100m Type B Cable 1200m 1200m 1200m 600m 200m - -

Belden (belden.com) 3079A or 9182 recommended

PROFIBUS-DP


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GSD File Editor


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Device Net 2200e PID ControllersDevice Net 2200e PID Controllers


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DeviceNet

What is DeviceNet? A simple low-cost industrial networking solution

Based on CAN (Controller Area Network) Developed by BOSCH for the European automobile market Reduces cost & time to wire and install automation devices Provides interoperability of ‘like’ devices from multiple vendors Provides power to attached devices

Statistics Over 10 Million chips shipped in ‘96, 122 Million forecast in ‘00 Over 320 DeviceNet products Stopped giving out node counts this year - it’s a lot

Managed by ODVA (Open DeviceNet Vendor Association, Inc.) An Open Network standard Manages the DeviceNet specification Supports the worldwide growth of DeviceNet More than 285 members

www.odva.org


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DeviceNet

Network Length Varies w/speed, up to 4000m possible w/repeaters Baud Rate 125 250 500 Thick trunk 500m (1,640ft) 250m ((820ft) 100m (328ft) Thin trunk 100m (328ft) 100m (328ft) 100m (328ft) Max drop 6m (20ft) 6m (20ft) 6m (20ft) Cumulative drop 156m (512ft) 78m (256ft) 39m (128ft)

Maximum cable length Depends on transmission speed Shielded twisted pair cable type

Belden # Conductors Type 3082A 2 – 15 AWG/ 2 – 18 AWG Trunk (Thick) 3083A 2 – 15 AWG/ 2 – 18 AWG Trunk (Thick) 3084A 2 – 22 AWG/ 2 – 24 AWG Drop (Thin) 3085A 2 – 22 AWG/ 2 – 24 AWG Drop (Thin)

Dropline

Trunk Line

Tap


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New features, releases and development


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Series 2000 New features, Available nowMay 2000

All models now using indicator/ controller V1.43 firmware New Ramp dwell timer function User calibration

2100

Latest firmware version V3.03 DeviceNet communication option (D2N) Full advanced load diagnostics, Mode 2 and Mode 5 PDS

support in all models, (2416 mode 2) DC retransmission option Simple 2 segment timer/ programmer VP control function

2200

Full advanced load diagnostics, Mode 2 and Mode 5 PDSsupport in all models, (2416 mode 2)

2400

Complete configuration and cloning support via clip for,2100, 2200, 2200e, 2400, 2100i, 2408I

Custom linearisation facility Access edit facility Hardlock support for complete range

S 2000 iToolsconfiguration


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Series 2000 development, Future release plan May 2000

Safety limit alarm unit (UL certified) Soft start option, (timed output power limit) Dual channel DC control and retransmission output Improved timer/ programmer Improved VP control function

2200

DeviceNet comms option High precision input 3 additional I/O slots, (2404)

2400

Improved transducer (load cell) scaling and calibration Improved alarm functionality, (independent PV1, PV2) High precision input DeviceNet comms option

2408i

eurotherm controls inc / barber-colman company an invensys company page 1 series 2000 industrial...

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invensys company page

barbercolman company

eurotherm controls

temperature control

v control outputs

ratio cascade control

pid control modes

indication series