Espar Heaters

Download Espar Heaters

Post on 22-Apr-2015

623 views

Category:

Documents

1 download

Embed Size (px)

DESCRIPTION

Espar Heaters Parts List and Diagrams

TRANSCRIPT

<p>Consolidated Parts ManualPar ts Diagram Par ts List Accessories &amp; Par ts Espar Heater Systems</p> <p>AIRTRONIC D2/D4 Air Heater</p> <p>B/D1LC Compact Air Heater</p> <p>B/D3LC Air Heater</p> <p>AIRTRONIC L Air Heater</p> <p>D8LC Air Heater</p> <p>HYDRONIC 4/5 Coolant Heater</p> <p>HYDRONIC 10/M Coolant Heater</p> <p>HYDRONIC 16/24/30/35 Coolant Heater</p> <p>Accessories &amp; Par ts</p> <p>11.2007 Subject to Change</p> <p>*</p> <p>Espar Products, Inc. 6099A Vipond Drive Mississauga, Ontario Canada L5T 2B2 (905) 670-0960 (800) 387-4800 Canada &amp; U.S.A. (905) 670-0728 Fax www.espar.com</p> <p>Printed in Canada</p> <p>I</p> <p>Introduction</p> <p>ContentsSAP and current Numeration: Espar has been working with their parent company, Eberspaecher to implement a new computer system called SAP S (Systems Application Products of data processing). SAP numeration will be replacing our current numeration for all inventory management functions for Espar. This catalogue contains the new SAP part numbers and the current part numbers which are in brackets using a smaller font for better distinction.</p> <p>I</p> <p>Chapter Title</p> <p>Contents</p> <p>1 1 2 3 4 5</p> <p>AIRTRONIC D2/D4 (M) Air Heater</p> <p> AIRTRONIC D2 AIRTRONIC D2 Camper AIRTRONIC M D3 Camper AIRTRONIC M D4 AIRTRONIC M D4S AIRTRONIC M D4 Camper AIRTRONIC M D4 Camper Plus AIRTRONIC M B4 ................................................................................................ 4</p> <p>2 3</p> <p>B/D1LC Compact Air Heater</p> <p> B1LC Compact D1LC Compact D1LC Compact Komplet ................................................................................... 11</p> <p>B/D3LC Compact Air Heater</p> <p> B/D3LC ............................................................................................................... 19</p> <p>4 6 7 58 6 9</p> <p>AIRTRONIC L Air Heater</p> <p> AIRTRONIC L-B5 AIRTRONIC L-D5 ............................................................................................... 27</p> <p>D8LC Air Heater</p> <p> D8LC .................................................................................................................. 32</p> <p>HYDRONIC 4/5 Coolant Heater</p> <p> HYDRONIC, Face Lift SC Heaters ................................................................. 37 HYDRONIC, Face Lift S Heater s ................................................................... 45 HYDRONIC, Early SC Heaters ....................................................................... 51 HYDRONIC , Early S Heaters .......................................................................... 61 HYDRONIC, Nor th American Heaters .............................................................. 68 HYDRONIC, Face Lift Nor th American Heaters ............................................... 69</p> <p>7 102</p> <p>HYDRONIC 10/M Coolant Heater</p> <p> HYDRONIC HYDRONIC HYDRONIC HYDRONIC</p> <p>10/M ............................................................................................... 72 10/M - (Boxed Units) ..................................................................... 76 10/M - (Universal Version) ............................................................ 79 10/M - (Accesories) ....................................................................... 81</p> <p>I</p> <p>Introduction</p> <p>Contents</p> <p>Chapter Title</p> <p>Contents</p> <p>I 1 2 3 4 5 6 7 8 9 103</p> <p>8 9</p> <p>HYDRONIC 16/24/30/35 Coolant Heater</p> <p> HYDRONIC 16/24/30/35 .................................................................................... 83</p> <p>Accessories &amp; Par ts</p> <p>Mounting ........................................................................................................... 93 Bulk Wiring ....................................................................................................... 96 Fuse Holders, Fuses and Breakers ................................................................ 97 Terminals and Connectors .............................................................................. 99 1 Control Options and Timers ...........................................................................102 1 Exhaust ............................................................................................................105 1 Plumbing ..........................................................................................................109</p> <p>1 AIRTRONIC / AIRTRONIC MContents</p> <p>I 1 2 3 4 5 6 7 8 9 104</p> <p>AIRTRONIC D2 25 2069 05 - 12 V 25 2070 05 - 24 V AIRTRONIC D2 Camper 25 2326 05 - 12 V AIRTRONIC M D3 Camper 25 2317 05 - 12 V</p> <p>*</p> <p>*</p> <p>AIRTRONIC M D4 25 2113 05 - 12 V 25 2114 05 - 24 V AIRTRONIC M D4S 25 2144 05 - 12 V 25 2145 05 - 24 V AIRTRONIC M D4 Camper 25 2318 05 - 12 V AIRTRONIC M D4 Camper Plus 25 2327 05 - 12 V</p> <p>AIRTRONIC M B4 20 1812 05 - 12 V</p> <p>Heater ComponentsPar ts Diagram - AIRTRONIC D2 / D3 / B / D4</p> <p>20</p> <p>I 1 2 3 4 5 6 7 8 9 105</p> <p>Helvetica 10 pt</p> <p>Heater Components12V 24V 12V 12V 12V 12V 24V</p> <p>Model #</p> <p>12V</p> <p>25 2069 05</p> <p>25 2070 05</p> <p>25 2113 05</p> <p>25 2114 05</p> <p>25 2144 05</p> <p>12V</p> <p>12V</p> <p>25 2326 05</p> <p>25 2145 05</p> <p>Description &amp; Par t #sRef . No. Description 1 2 Heat exchanger Burner Par t Number</p> <p>25 2069 06 01 00 25 2113 06 01 00 25 2069 10 01 00 25 2113 10 01 00 20 1812 10 01 00 25 2069 06 00 01 25 2113 06 00 01 25 2069 06 00 02 103 10 348 103 10 348 12 V 24 V 12 V 24 V 12 V 24 V 25 25 25 25 25 25 2069 2070 2113 2114 2144 2145 99 99 99 99 99 99 20 20 20 20 20 20 00 00 00 00 00 00</p> <p>20 1812 05</p> <p>25 2317 05</p> <p>25 2318 05</p> <p>3</p> <p>Gasket seal</p> <p>I 1 2 3 4 5 6 7 8 9 10</p> <p>4 5 6</p> <p>Grommet Fillister head bolt, M 5 x 12 (3 required) Fillister head bolt, M 5 x 12 (4 required) Blower motor</p> <p>7 8</p> <p>Fillister head bolt, M 5 x 25 Gasket, blower</p> <p>Locally available hardware 25 2069 01 00 03 25 2113 01 00 03 24 V 12 V 24 V 12 V 24 V 12 V 12 V 12 V 12 V Hella 12 V Hella 12 V 22 22 22 22 22 22 22 22 22 22 22 22 5102 5101 5102 5101 5102 5101 5101 5101 5101 5101 5101 5101 00 00 00 00 00 00 00 00 00 00 00 00 10 10 10 10 10 10 10 10 10 30 30 30 01 05 03 06 06 12 11 13 14 01 05 15</p> <p>9</p> <p>Control unit</p> <p>10 11 12 13 14 15 16 17 18 19 20 6</p> <p>Fillister head bolt, M 4 x 10 Upper casing Lower casing Grommet Flange seal Overheat sensor / Flame sensor with tool Clip Glow pin Glow pin screen with tool Mounting plate with hardware and seal Socket wrench</p> <p>103 10 349 25 2069 01 06 00 25 2113 01 00 01 25 2069 01 01 00 25 2113 01 01 00 25 2069 01 00 01 25 2069 01 00 02 25 2069 01 02 00 25 2069 01 02 02 25 2113 01 02 02 12 V 25 2069 01 03 00 24 V 25 2070 01 03 00 25 2069 10 01 02 5540001(CA0 00 019)</p> <p>25 2069 01 03 03</p> <p>25 2327 05</p> <p>12V</p> <p>AIRTRONIC D2 / D3 / B / D4</p> <p>Heater ComponentsAIRTRONIC D2 / D3 / B / D4</p> <p>4</p> <p>5 2a 3</p> <p>3 30</p> <p>2</p> <p>I41 42 29</p> <p>1 2 3 433</p> <p>1 22 21 22</p> <p>27 22</p> <p>31 24</p> <p>10 25 26 8 6 7 11 18</p> <p>9 20</p> <p>32</p> <p>5 6 7 8 9 107</p> <p>34</p> <p>36</p> <p>40 19 18 10 28 18 43</p> <p>35 44 38a</p> <p>37</p> <p>38 23 13 17 14 15 16 17 17 39 16 17</p> <p>Heater Components12V 24V 12V 12V 12V 12V 24V</p> <p>Model #</p> <p>12V</p> <p>25 2069 05</p> <p>25 2070 05</p> <p>25 2113 05</p> <p>25 2114 05</p> <p>25 2144 05</p> <p>12V</p> <p>12V</p> <p>25 2326 05</p> <p>25 2145 05</p> <p>Description &amp; Par t #sRef . No. Description 1 Safety screen 60 75 60 90 75 Clamp 50-70 70-90 60 90 75 60 90 75 Par t Number</p> <p>25 1688 80 06 00 25 1552 05 01 00 20 1577 89 06 00 20 1609 80 09 00 22 1050 89 21 00 5550004 5550003(CA1 10 047) (CA1 10 042)</p> <p>20 1812 05</p> <p>2 2a</p> <p>Warm air deflector</p> <p>I 1 2 3 4 5 6 7 8 9 10</p> <p>3</p> <p>4</p> <p>Flexible air hose</p> <p>10 2114 31 00 00 10 2114 37 00 00 10 2114 34 00 00 22 1000 01 00 16 22 1000 01 00 19 22 1000 01 00 18 20 2900 70 03 91 20 2900 70 02 05 5590003(CA1 60 201) (CA1 60 205)</p> <p>5</p> <p>Straight outlet hood</p> <p>6</p> <p>Main harness short harness Cable ties Air intake Flexible exhaust Fuel hose - rubber Plastic fuel line Fuel metering pump 25 mm 24 mm 3.5 mm 1.5 mm 12 V 24 V</p> <p>7 8 9 10 11 12</p> <p>(CA1 00 005)</p> <p>360 00 006 25 1774 80 02 00 360 75 300 890 31 118 22 4519 01 00 00 22 4518 01 00 00 22 1000 50 03 00</p> <p>13 14 15 16 17 18 19 8</p> <p>Clamp for fuel metering pump Plastic fuel line - black Angle bracket Fuel hose - rubber Clamp Clamp End sleeve with cross bar 25mm plastic</p> <p>2 mm 20 2900 40 01 05 5 mm 11 mm 9 mm</p> <p>890 31 125(CA0 10 105)</p> <p>360 75 350 10 2068 01 10 98 10 2068 00 90 98 25 1729 89 00 02</p> <p>25 2317 05</p> <p>25 2318 05</p> <p>25 2327 05</p> <p>12V</p> <p>AIRTRONIC D2 / D3 / B / D4</p> <p>Heater Components12V 24V 12V 12V 12V 12V 24V 12V</p> <p>25 2069 05</p> <p>25 2070 05</p> <p>25 2113 05</p> <p>25 2114 05</p> <p>25 2144 05</p> <p>12V</p> <p>12V</p> <p>25 2326 05</p> <p>Ref. No. Description 20 21 22 23 24 Grommet Intake hose clamp Clamp Fuel screen Blade fuse 20 amp 10 amp 20-32 26 mm</p> <p>Par t Number</p> <p>20 1280 09 01 03 10 2065 02 00 32 152 61 102 20 1312 00 00 06 5670055 5670056(CA1 07 005) (CA1 07 006)</p> <p>Model #</p> <p>Description &amp; Par t #s</p> <p>20 1812 05</p> <p>25 2145 05</p> <p>25 2317 05</p> <p>25 2318 05</p> <p>25 2327 05</p> <p>12V</p> <p>AIRTRONIC D2 / D3 / B / D4</p> <p>I 1 2 3 4 5 6 7 8 9 10</p> <p>25 26 *27 28 *29</p> <p>Plug connector - Kit Housing - Kit female Muffler Connectors for fuel metering pump - Kit 90 Air outlet hood 60 75 90 60 75</p> <p>22 1000 31 80 00 22 1000 31 81 00 25 1864 81 01 00 22 1000 31 87 00 22 1000 01 00 20 22 1000 01 00 22 22 1000 01 00 23 25 1688 89 00 01 25 1482 89 00 05 5670051 5670199 5670178(CA1 07 001) (CA1 90 043) (CA1 90 014)</p> <p>*30</p> <p>90 Bend</p> <p>31 32 33 *34</p> <p>Fuse holder with terminals Terminals 3/8 Ring terminals 10-12 G 7 day timer with thermostat</p> <p>22 1000 30 40 00</p> <p>35</p> <p>Thermostat</p> <p>12 V 24 V 12 V 24 V 2 mm</p> <p>5670097 5670096</p> <p>(301 00 154) (301 00 153)</p> <p>*36</p> <p>Operating switch (rotary)</p> <p>25 1895 71 00 00 25 1896 71 00 00 20 2900 20 20 56 20 2900 20 20 56 20 2900 20 20 42 5520002 5520006(CA0 12 056)</p> <p>37</p> <p>Standard fuel pick up pipe</p> <p>* 38 Fuel pick up pipe (Compression fitting type) * 38a Compression fittings 1/4 NPT 3/8 NPT 1/2 NPT 39 40 41 P-clamp w/Lining P-clamp P-clamp 10 mm 25 mm 28 mm</p> <p>(CA0 12 042) (CA0 12 044) (CA0 00 031) (CA0 12 005)</p> <p>152 00 139 152 10 048 152 10 051</p> <p>9</p> <p>Heater Components12V 24V 12V 12V 12V 12V 24V 12V</p> <p>25 2069 05</p> <p>25 2070 05</p> <p>25 2113 05</p> <p>25 2114 05</p> <p>25 2144 05</p> <p>12V</p> <p>12V</p> <p>25 2326 05</p> <p>25 2145 05</p> <p>Ref . No. Description</p> <p>Par t Number</p> <p>42</p> <p>End-sleeve Fault code retrieval device</p> <p>24 mm</p> <p>25 1482 80 00 01 20 2900 70 50 20(CA1 05 020)</p> <p>Model #</p> <p>Description &amp; Par t #s</p> <p>20 1812 05</p> <p>25 2317 05</p> <p>25 2318 05</p> <p>43 44</p> <p>Bezel kit for 7 day timer Mini Controller *indicates optional features</p> <p>25 1482 70 01 00 22 1000 32 07 00</p> <p>I 1 2 3 4 5 6 7 8 9 1010</p> <p>25 2327 05</p> <p>12V</p> <p>AIRTRONIC D2 / D3 / B / D4</p> <p>2 B / D1LC Compact Air HeaterContents</p> <p>IB1LC compact 20 1748 01 12 V 20 1761 01 12 V 20 1766 01 12 V D1LC compact 25 1895 01 12 V 25 1896 01 24 V D1LC compact komplet 25 1924 01 24 V</p> <p>125 1965 01 12 V 25 1966 01 24 V 25 1976 01 12 V 25 1977 01 24 V</p> <p>2 3 4 5 6 7 8 9 1011</p> <p>25 1957 01 12 V 25 1971 01 24 V</p> <p>25 1979 01 12 V 25 1978 01 24 V</p> <p>Heater ComponentsPar ts Diagram - B1LC Compact / D1LC Compact</p> <p>5</p> <p>10</p> <p>8a</p> <p>I 1 2 3 4 5 6 7 8 96 9 2 20 8 16 15 22 7 4</p> <p>11 12 13 18 3</p> <p>17</p> <p>21 1</p> <p>19</p> <p>14</p> <p>1012</p> <p>Heater Components25 1896/25 1924 25 1965/25 1957</p> <p>B1LC Compact / D1LC CompactModel #20 1748 20 1761 20 1766 25 1895</p> <p>Description &amp; Par t #sRef. No. Description1 Heat exchanger</p> <p>Par t Number20 1719 99 06 00 25 1774 99 06 00 12 V 24 V 25 1895 99 20 00 25 1896 99 20 00 25 1895 99 35 00 25 1895 41 00 00 12 V 12 V 12 V 20 1748 99 15 00 25 1895 99 15 00 25 1895 99 15 00 25 1895 01 01 00 25 1895 01 06 00 12 V 12 V 12 V 12 V 24 V 24 V 12 V 12 V 24 V 25 25 25 25 25 25 1976 1976 1895 1895 1896 1977 51 51 50 50 50 51 00 00 00 00 00 00 02 01 14 13 10 01</p> <p>2</p> <p>Combustion air blower</p> <p>3 4 5</p> <p>Flame sensor Safety thermal cutout switch Repair Kit</p> <p>25 1965/25 1957</p> <p>25 1976/25 1979</p> <p>25 1977/25 1978</p> <p>I </p> <p>6 7 8</p> <p>Lower half of casing Upper half of casing Control unit</p> <p>1 2 3 4 5 6 7 8 9 10</p> <p>8a</p> <p>Mod. kit</p> <p>25 1976 99 51 02 25 1976 99 51 01 25 1877 99 51 01 25 1774 01 00 02 25 1895 01 00 02</p> <p>9 10 11</p> <p>Flange seal Cap Glow plug 12 V 24 V</p> <p>25 1830 01 01 00 25 1831 01 01 00 25 1830 01 01 01 20 1719 06 04 00 25 1688 06 04 00 25 1688 01 00 06 25 1688 06 00 03 25 1688 06 00 06 25 1895 01 00 03 171 42 080 106 10 022 103 10 461 25 1688 01 00 03 131 31 051</p> <p>12 13</p> <p>Sealing Plug strainer</p> <p>14 15 16 17 18 19 20 21 22</p> <p>Sealing Sealing washer Sealing ring Clip Fuse Grup screw Filister head bolt U - clip Rivet</p> <p>13</p> <p>Heater ComponentsPar ts Diagram - B1LC Compact / D1LC Compact</p> <p>21</p> <p>I 1 2 320 22 31 3025A</p> <p>26 275A</p> <p>25 24</p> <p>33 23</p> <p>4 5 6 7 8 9 1014</p> <p>16 10 16 11</p> <p>29</p> <p>28 35 15 19</p> <p>36</p> <p>19 35 16 10 18 16 32 34 7 17 5 6 4 17 12 1 2 3 12 17 13 14 15</p> <p>9 14 8 17 17 18</p> <p>12</p> <p>20</p> <p>Heater Components25 1896/25 1924 25 1965/25 1957</p> <p>B1LC Compact / D1LC CompactModel #20 1748 20 1761 20 1766 25 1895</p> <p>Description &amp; Par t #sRef. No. Description 1 Fuel metering pump 12 V 24 V Par t Number 25 1830 45 00 25 1831 45 00 20 1312 00 00 06 20 1621 45 00 02 20 1348 03 00 02 152 00 144 20 1185 00 00 01 20 1673 80 00 01 262 31 151 262 31 152 360 75 300 890 31 118 360 75 350 890 31 125 360 31 070 360 31 095 10 2063 00 90 98 10 2063 01 10 98 10 2063 01 20 98 10 2063 01 40 98 152 00 139 25 1895 80 03 00 25 1965 80 03 00 25 1976 80 03 00 12 V 24 V 25 1830 30 01 00 25 1966 30 01 00 25 1895 80 05 00 204 31 004 204 31 005 204 00 089</p> <p>25 1965/25 1957</p> <p>25 1976/25 1979</p> <p>2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21</p> <p>Pot-shared strainer Hose connection Angel piece Pipe clip Metal-rubber pad Metal-rubber pad T-pipe section T-pipe section Hose Pipe Hose Pipe Hose Hose Hose clip Hose clip Hose clip Hose clip Pipe clip Cable harness</p> <p>25 1977/25 1978</p> <p>I 1 2 3 4 5 6 7 8 9 10</p> <p>22</p> <p>Current regulator</p> <p>23 24 25 26</p> <p>Cable Bottom section Cover Fuse</p> <p> 15</p> <p>Heater Components25 1896/25 1924 25 1965/25 1957</p> <p>B1LC Compact / D1LC Compact20 1748 20 1761 20 1766 25 1895</p> <p>Description &amp; Par t #sRef . No. Description 27 28 29 30 31 Fuse Socket housing Flat plug housing Socket connections Flat plug Socket connections Twin leaf - spring contact Sleeve Grommet Cable band Par t Number 204 00 079 206 31 301 206 31 009 206 52 120 206 36 201 206 73 033 206 73 058 320 31 120 20 1280 09 01 03 25 1801 80 02 00</p> <p>25 1965/25 1957</p> <p>25 1976/25 1979</p> <p>I 1 2 3 4 5 6 7 8 9 10</p> <p>32 33 34 35 36</p> <p>16</p> <p>25 1977/25 1978</p> <p>Model #</p> <p>Heater ComponentsPar ts Diagram - B1LC Compact / D1LC Compact</p> <p>2 3 5</p> <p>5 1</p> <p>I 110</p> <p>2 3 4 5 6</p> <p>13</p> <p>9</p> <p>12 4</p> <p>11</p> <p>8</p> <p>15 16 6</p> <p>7 8 9</p> <p>14 17</p> <p>1017</p> <p>Heater Components12V 24V 12V 12V 12V 12V 24V</p> <p>Model #</p> <p>12V</p> <p>25 2069 05</p> <p>25 2070 05</p> <p>25 2113 05</p> <p>25 2114 05</p> <p>25 2144 05</p> <p>12V</p> <p>12V</p> <p>25 2326 05</p> <p>25 2145 05</p> <p>Description &amp; Par t #sRef . No. Description 1 2 3 4 5 Hood Flexible pipe Exhauster, movable Grille Hose clip Flexible pipe End sleeve with crossbar Hose Flexible spiral pipe End sleeve with crossbar Hose clip Pipe clip Pipe clip Pipe clip Operation unit 12 V 24 V Par t Number</p> <p>25 1688 80 03 00 10 2114 31 00 00 20 1577 89 06 00 25 1688 80 06 00 10 2064 05 00 70 360 00 092 25 1688...</p>