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Christoph Hartmann - Enterprise Resource Planning 1 HASSO-PLATTNER-INSTITUTE for IT Systems Engineering at the University of Potsdam Enterprise Resource Planning Concepts & Approaches Christoph Hartmann SMESA Team

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Page 1: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 1

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Enterprise Resource PlanningConcepts & Approaches

Christoph HartmannSMESA Team

Page 2: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 2

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Agenda

� Introduction

� Definition

� Business Integration Challenges

� ERP Modules

� Sales and Marketing

� Production and Materials Management

� Human Resources

� Accounting and Finance

� Business Process (Re-) Engineering vs. Customizing

� Conclusion

� Benefits

� Risks

Page 3: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 3

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Definition

� An ERP system is a packaged business software system that allows a company to “automate and integrate the majority of its business processes; share common data and practices across the enterprise; and produce an access information in a real-time environment” – Deloitte Consulting

� An ERP system provides an enterprise database where all businesstransactions are entered, processed, monitored, and reported

Page 4: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 4

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

History

� 70’s

� Materials Requirements Planning

(MRP)

� 80’s

� Manufacturing Resource Planning

(MRP II)

� 90’s

� Enterprise Resource Planning (ERP)

� 2000

� Supply Chain Management (SCM)

� Advanced Production Planning &

Scheduling (APS)

MRP

MRP II

ERP

APS

SCM

1970

1980

1990

2000

Page 5: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 5

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Business Integration Challenges

� Redundancy

� Inconsistency

� Missing integrity

� Integration objects:

� Data

� Function

� Process

� Methods

� Programs

Database

Master data

(customer master data)

General Data

(cross

enterprise)Sales data

(only sales-

relevant

data)Financial

accounting

data (only

relevant for

company

code)

© SAP AG

Page 6: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 6

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP vs. Enterprise Application Integration

ShortLongInternalizationPeriod

DecentralizedCentralizedBusiness Process

LowHighDegree of Resistance

Behavioral

MediumLongImplementation

Method

Process MappingProcess IntegrationIntegration Method

Medium/LowHigh/MediumDegree of BPR

Technical

EAIERP

Jinyoul Lee, Keng Siau, Soongoo Hong, Enterprise Integration with ERP and EAI, Communication of the ACM, February 2003 / Vol. 4 No. 2

Page 7: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 7

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Modules

Page 8: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 8

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Functionality

�Human Resources

�Financial Accounting

�Management Accounting

�Sales Order Processing

�Purchasing

�Production Planning

Page 9: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 9

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Example: Supply Chain

Page 10: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 10

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP: Sales and Marketing

� Operational processes

� Daily activities (prospecting, contact management, telemarketing, direct mail)

� Contact management (tracks customer preferences, sales history, history of sales

calls, closely connected with CRM)

� Management control processes

� Sales management

� E.g. How should territories be shaped?

� E.g. How can we allocate salesperson time to call on the highest potential accounts?

� Sales forecasting

� Advertising and promotion

� Product pricing

Page 11: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 11

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP: Production and Materials Management

Page 12: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 12

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP: Production and Materials Management

� Operational processes

� Purchasing

� Receiving

� Quality Control (QC)

� Inventory management/control

� Management control processes

� Material requirements planning

� Just-in-time (JIT) manufacturing

� Capacity planning

� Production scheduling

� Product design

Page 13: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 13

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP: Human Resources

� Operational processes

� Creating and maintaining employee information

� Position information

� Job application screening

� Placement process

� Government reporting

� Payroll administration

� Performance management

� Management control processes

� Design job specifications

� Recruit and retain highly qualified individuals

� Design compensation packages

� Employee training

� Improve productivity

� Maintain loyalty and moral

Page 14: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 14

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP: Accounting and Finance

� Operational processes

� General ledger

� Fixed asset

� Sales order

� Account receivable

� Accounts payable

� Inventory control

� Purchase order

� Payroll

� Management control processes

� Cash Management

� Capital budgeting

Page 15: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 15

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Business Process (Re-) Engineering vs.

Customizing

Page 16: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 16

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Business Process (Re-) Engineering

� Definition:

� “the fundamental rethinking and radical redesign of business processes to

achieve dramatic improvements in critical, contemporary measures of performance, such as cost, quality, service and speed” (Hammer and Champy, 2003)

� Motivations for re-engineering

� Customer sophistication

� Deregulation

� Increasing competition on global level

Page 17: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 17

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP Customizing

� Adjustment of an information system to customers needs

� Standard software solutions does not fit at all

� Enterprises are too different

� Individual adjustments are necessary

� Support of unique business processes are possible

� May results in a competitive advantage

� Very expensive

Page 18: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 18

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Re-engineering vs. Customizing

� Select commercial ERP and re-engineer business processes to fit the software

� Take advantages of generic business processes (best-practices)

� May disrupt the organization

� Does not support unique business processes

� Select commercial ERP and customize ERP software to fit the business processes

� Unique business processes are possible

� Expensive & difficult customization

� Upgrade to newer versions difficult

Page 19: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 19

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Conclusion

Page 20: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 20

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Benefits of ERP

� Inventory cost reductions

� IT cost reductions

� Personnel cost reductions

� Increased profitability

� Productivity improvement

� Better cash management

� Return of Investment (ROI)

Page 21: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 21

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Risks

� Technology risks

� How consistent is the current corporate infrastructure with the new technology?

� Inconsistencies such as different databases, operating systems and network

management structures increase the risk

� Organizational risks

� Business process redesign to fit the package decrease the risk of excessive time and

cost investments

� Customization increase project cost and risk

� People factors

� If the current skill mix of the IT staff does not include knowledge of application specific

ERP packages the organization will incur costs in re-skilling the workforce

� Project size

� ERP can be the largest single investment

� The sheer size of these projects (measured in time, staff commitment, budget, scope)

poses considerable risk

Page 22: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 22

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Outlook

� Mobile ERP

� Online access on ERP system

� Service-orientated architecture

� Bases for integration

� Support supply chain management strategies

� Automatic identification and processing

� Closely connected with RFID technology

� Automatic logistics

Page 23: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 23

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Summary

� A lot of benefits

� An ERP system enable enterprises to optimize their supply chain

� Save costs by reduce the inventory

� Calculate the possibilities for a product launch

� Time and cost reduction of business processes

� Integrated data across multiple functions

� System implementation is connected with high risks and costs

� Today:

� ERP system is needed to be competitive

� Basis for supply chain management

Page 24: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 24

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

ERP provider

� SAP

� Oracle

� Microsoft Dynamics

� The Sage Group

� Open Source

� Compiere

� GNU Enterprise

Page 25: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 25

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Bibliography

� Mary Sumner, Enterprise Resource Planning, 2005 Pearson Eduction

� K. Kurbel, “Produktionsplanung und – steuerung in Enterprise Resource Planning und Supply Chain Management, Oldenburg, 2005

� PD Dr.-Ing. Habil. Susanne Patig, Lecture “Systeme fürProduktionsplannung”, SS 2006

� SAP AG, “System R/3 – Das Warenwirtschaftssystem der SAP” , 1997

� Gregor Hohpe and Bobby Woolf, Enterprise Integration Patterns, Addison Wesley, 2004

� Jinyoul Lee, Keng Siau, Soongoo Hong, Enterprise Integration with ERP and EAI, Communication of the ACM, February 2003 / Vol. 4 No. 2

� August-Wilhelm Scheer, Frank Habermann, Making ERP a success, Communication of the ACM, April 2002 / Vol. 43 No. 4

Page 26: Enterprise Resource Planning Presentation - · PDF fileAdvanced Production Planning & Scheduling (APS) MRP MRP II ERP APS SCM ... (JIT) manufacturing Capacity planning ... Enterprise

Christoph Hartmann - Enterprise Resource Planning 26

HASSO-PLATTNER-INSTITUTEfor IT Systems Engineering at the University of Potsdam

Thanks for your attention.