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1 WORKSHOP OF TRAINING OF SNV BIOGAS BENEFICIARIES, SUPERVISORSAND PARTNERS OF DEVELOPMENT TOPIC: TECHNIQUES OF COMPOSTING, HANDLING AND VALORIZATION OF SLURRY BAMENDA, from 12th to 14th September, 2011 Authors: TEUPA LACHIO BERTIN Agricultural engineer / Environmentalist Tel : (237) 75 13 88 08 E-mail : [email protected] TIENTCHEU KAMENI Maurice Coordinator of TERRE ET DEVELOPPEMENT Tel : (237) 22 14 67 02/ 75 17 09 21 E-mail : [email protected] ENGLISH VERSION

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WORKSHOP OF TRAINING OF SNV BIOGAS

BENEFICIARIES, SUPERVISORSAND PARTNERS OF

DEVELOPMENT

TOPIC: TECHNIQUES OF COMPOSTING, HANDLING AND

VALORIZATION OF SLURRY

BAMENDA, from 12th to 14th September, 2011

Authors:

TEUPA LACHIO BERTIN

Agricultural engineer / Environmentalist

Tel : (237) 75 13 88 08

E-mail : [email protected]

TIENTCHEU KAMENI Maurice

Coordinator of TERRE ET DEVELOPPEMENT

Tel : (237) 22 14 67 02/ 75 17 09 21

E-mail : [email protected]

ENGLISH VERSION

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SOMMAIRE

SOMMAIRE ........................................................................................................................................... 2

I-INTRODUCTION ................................................................................................................................ 3

MODULE I: TECHNIQUE OF PRODUCTION OF THE COMPOST ................................................. 4

I-1 Techniques of production of the compost starting from the slurry ................................................ 4

I -1-1 What is slurry ? ...................................................................................................................... 4

I-1-2 How to obtain a compost of good quality starting from the slurry? ....................................... 4

I-2 Effects of a compost of slurry on the soil ...................................................................................... 5

MODULE II: OPTIMAL AGRONOMIC USE OF THE UNDER-PRODUCTS RESULTING FROM

THE COMPOSTING OF THE SLURRY ............................................................................................... 7

II-1 The fresh slurry ............................................................................................................................ 7

II-2 Liquid fraction of the slurry ....................................................................................................... 8

II-3- The compost of slurry or mature compost .................................................................................. 9

II-4 Data sheet for the use of the compost of slurry, the fresh slurry, as well as liquid part on some

cultures .............................................................................................................................................. 10

III-4-1 Case of the creation of a seedbed ....................................................................................... 10

III-4-2 Case of corn ....................................................................................................................... 11

III-4-3 Case of irish potato ........................................................................................................... 11

III-4-4 case of cabbages................................................................................................................. 12

III-4-5 Maintenance of the fruit trees ............................................................................................ 13

BIBLIOGRAPHICAL IREFERENCES ............................................................................................... 14

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I-INTRODUCTION

Conscious of the effects on the socio economic level, medical and environmental inherent in

the use of wood like energy source for cooking in the households, the Cameroonian

government through the Ministry of Water and Energy Resources(MINEE) and in partnership

with international NGO SNV and Heifer international, aimed since 2010 to the promotion and

the development of domestic biogas, through the implementation of the program entitled

“National plan of development and promotion of the domestic biogas”, which started in April

2010. For this purpose, a certain number of organic digesters (model GGC 2047) were built

for some beneficiary households in five Regions of Cameroon (Extreme-north, North,

Adamaoua, West, the North West).

The majority of the households using the organic-digester to date are unaware of the value of

the slurry, bi product resulting from the degradation of the organic matter in an environment

without oxygen. Indeed, the slurry can be transformed into compost and constitute a source

of income for the households if it is marketed, or improve the productivity of the soil. It is

what justifies the implementation of the project entitled “Valorization of slurry as fertilizer for

increased agricultural production and/or for marketing” whose specific objectives are the

following:

to make the households to understand the importance of the slurry as organic manure

for soil fertilisation;

to train beneficiary households and the Supervisors and partners of development on

the process of composting, handling, production of the quality organic manure of and

its application in agricultural soils.

To achieve these objectives, the following mandate was entrusted to the consultant:

to Develop training modules on the techniques of composting, the handling and the

production of organic manure;

to train beneficiary households, the Supervisors and partners of development on the

techniques of composting, the handling of organic manure;

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to follow-up the beneficiary households in the practical implementation of the training

by setting up demonstration plot.

MODULE I: TECHNIQUE OF PRODUCTION OF THE COMPOST

Aims :

To make known to participants, the stages which lead to the production of a compost

of good quality starting from the slurry;

To present to participants advantages which a compost obtained from slurry offers;

To present to participants the beneficial effects of a compost of slurry of good quality

on the soild.

I-1 Techniques of production of the compost starting from the slurry

Composting is a mode of stabilization and processing of biodegradable organics waste, using

the natural process of decomposition of the organic matter, which can be held with the free of

air, or in a confined environment.

I -1-1 What is slurry ?

It is an under product resulting from the digestion of the animal manure once one

introduces them into the bio-digester: This digestion takes place in the absence of

oxygen.

The model of bio-digester used by the Cameroonian households make it possible to

ensure a digestion at a temperature ranging between 40-45°C. These temperatures

enable the destruction of germs responsible of diseases, and also the seeds of bad

grasses contained in the animal manure.

I-1-2 How to obtain a compost of good quality starting from the slurry?

The slurry which comes from the bio digester is an organic substrate, which still contained a

lot of water. It is thus difficult in this state to store this substrate, or to even market it.

Moreover, the solid phase of the slurry is considered as immature compost.

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Therefore, to produce a mature compost, the slurry should undergo the following stages:

Stage 1: Separation of the liquid fraction from the slurry

How?

Introduce the fresh slurry into boxes of bamboo

Dimension of boxes of bamboo: 1m X 1m X 1m.

Do not tight bamboos between-them to allow a good ventilation. Moreover, the base of the

boxes of bamboo should not touch the soil, and must be at least to 30 cm above the top of the

soil.

Put below the lower part of the boxes a container to collect the liquid which runs

Store the liquid fraction collected in a hermetically closed container

Stage 2: Facilitate the maturation of the solid fraction

How?

Leave the solid slurry in boxes during at least 2 weeks under the shelter of the sun and

the rain,

Turn over every week. Then we obtain after at least two weeks, a mature compost easy

to store, and marketable.

I-2 Effects of a compost of slurry on the soil

The contribution of the compost in the soil permit:

to improve the adsorbing capacity of the soil : then the soil retains more nutritive

elements;

to preserve and improve the content of humus in the soil;

to stimulate the useful micro-organisms of the soil;

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to improve the water holding capacity of the soil; therefore, the soil retains from now

more water

to improve the structure of the soil; therefore, the soil resists from erosion better;

to improve the soil porosity; water infiltrates better in the ground;

to loosen the soil; the roots of the plants develop better

to bring fertilizing elements especially phosphorus , but also nitrogen and potassium;

to reduce infestation and the contamination of the soil by the germs of organisms

responsible for the diseases of plants, the seeds of bad grasses, heavy metals.

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MODULE II: OPTIMAL AGRONOMIC USE OF THE UNDER-PRODUCTS

RESULTING FROM THE COMPOSTING OF THE SLURRY

Objectives

To improve knowledge of the participants on the agronomic values of the following

under-products: fresh slurry, liquid fraction of the slurry, the compost of the slurry;

To render comprehensible to the participants the advantages and the disadvantages of

the use of under above-mentioned products;

To present to the participants the techniques of optimal use of the compost of slurry,

the fresh slurry, the liquid fraction.

II-1 The fresh slurry

Agronomic values

The fresh slurry which comes out from the digester is a mixture of two fractions: the liquid

fraction very enriched in nitrogen, and potassium that can be directly used by plants; the solid

fraction rich in organic matter and assimilable phosphorus. Its fertilizing capacity is far higher

than the dried slurry.

In the North-West region, the households having tried out the fresh slurry noted the absence

of negative effects on culture after using it while sowing or transplantation. These households

rather noted an answer more favorable of the plant for the fresh slurry compared to the dry

slurry.

These considerations lead us to make the following recommendations for an optimal use

of the fresh slurry in agriculture:

The Considerations to use in an optimal way the fresh slurry

fresh slurry in an agricultural system of production which depends little on mineral

manure must be used in a preferential way because it offers the double advantage of

being at the same time a mineral manure and an organic soil conditioner

When to bring?

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It could be used as well as a basic manure and a cover manure; therefore, it could be

spread on the soil at the time of sowing or transplantation (basic manure), or in the

course of culture (manure of cover).

Its hiding on the soil could be immediately followed by the sowing or planting,

without a depressive effect on the plant being observed.

How to bring?

To optimize the use by the plant of mineral nitrogen brought by the fresh slurry, it is

necessary to hide it in the soil, and to avoid spreading on the soil surface ;

As previously, the hour of hiding of the fresh slurry in the soil will influence the

optimal use of the plant of nitrogen mineral brought. Thus, we recommend to hide this

substrate in the ground very early in the morning, or late in the evening, by avoiding

sunny times;

Depth of hiding: 10-15 cm. Indeed, it is the layer of the ground richest in micro-

organisms and the best ventilated one, which will have to support the good

mineralization of the organic matter.

Where to bring the fresh slurry?

Their strong water content limits their storage, their transport and marketing. They

will thus be used in a preferential way in the pieces located near the household.

Which quantity is necessary to use? : see table 1

II-2 Liquid fraction of the slurry

This fraction contains more nitrogen than the compost or the fresh slurry .

When to bring?

The liquid fraction of the slurry is regarded as nitrogenized manure, and for this raison, it

must be brought. after sowing and during the phase of growth of the seedlings (approximately

2 or 4 weeks after lifting);

How?

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Make a line approximately at 10 cm from the line of sowing. This line must be 3 to 5

cm deep;

incorporate the liquid fraction of the slurry in the line then cover with ground;

One can also bring it while making a round around the seedling, then incorporate

liquid manure in the round and recover with ground.

Favorable moment of spreading

The liquid fraction of the slurry is a primarily nitrogenized manure. To optimize the use by

the plant of assimilable nitrogen that it contains, it will be necessary to avoid incorporating it

in the soil during the sunny period of the day.

Thus we recommend to incorporate this manure either early in r the morning, or late in the

evening.

Indicative amount of contribution on some cultures: see technical requirements

below(data sheets)

insert a draw

II-3- The compost of slurry or mature compost

General considerations: this substrate has a fertilizing capacity lower than the fresh slurry.

We recommend that its use must be associated with mineral manure or the liquid fraction of

the slurry. This will permit to have an answer of the plant comparable with the enrichment of

the soil with fresh slurry.

Quantity and period of contribution

The compost must be hidden in the ground at the time of sowing or transplantation. The table

below gives indications on the amounts of application for some cultures

Tableau 1: Proportion of the mature compost advised for some cultures

Culture Plant density

(plants/ha)

proportion of the

compost usable

proportion of the

compost

usable/ha

Number of

bags of 50 kg

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1 Corn 50 000 0,4-1,2kg/plant 20 – 60 t 400-1200

2 Yams 10 000 1,3kg/hole 13 t 260

3 Irish

Potatoes

50 000 0,25 - 1 kg/plant 20 -50 t 400-1000

4 Palm tree 146 2,5-3kg/plant 365 kg -438 kg 8-9

5 Banana

plantain

1111 2-3kg/hole

6 Tomatos 22 000 1kg/plant 22 t 440

7 nursery - 3kg/m2

8 Fruit trees variable 2,5-3kg/plant

Source: PRSSE (Programme de Réforme du Sous-Secteur Engrais)

How to bring?

See data sheets below

II-4 Data sheet for the use of the compost of slurry, the fresh slurry, as well as liquid

part on some cultures

III-4-1 Case of the creation of a seedbed

Arrange boards of sowing with a dimension of 5 m length, 1 m width. Thus, it gives a

surface of 5m2.

Bring the compost to the boards of sowing to the amount of 3 kg of compost/ m2.

Thus for 5 m2 it will be necessary to bring 15 kg of compost.

Sightly incorporate (on approximately 5.-10 cm) the compost in each board of sowing

using a small rake.

Using a stick, to draw parallel lines with a depth of approximately and separate each

other of 20 cm. and 1 cm depth .

Spread in these lines a nématicide-insecticide, like MOCAP 10G or the COUNTER

10 G at a rate of ½ spoon of coffee per line

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NB: one can also disinfect the ground by bringing ebullient water, at a proportion of

10l/m2. That must be done before tracing the lines

Sow the seeds on the treated lines, then to cover the board of sowing with the straw

or the sheets of raffia

Remove the sheets of raffia when lifting begin and arrange a shelter

Treat the seedlings with the suitable pesticides

Duration in seedbed: Variable according to the seedlings (3-4 weeks)

Insert a Draw

III-4-2 Case of corn

Plow the ground (20-30 cm of depth), by taking the care to split up the lumps of earth;

Spread on the plowed ground the compost at the following proportion: 20 t/ha-

60t/ha, i. e. 2-6 kg of compost/m2

Incorporate the compost in the ground, on approximately 10.-15 cm of depth

Then sow the seeds

III-4-3 Case of irish potato

Plow the ground and to make balks of 50-60 cm width, 20-25 cm height. The balks

are separated each other from 60-80 cm

Open the medium of each balk on a 15 cm depth

Bring the compost in the open line in the middle of each balk, and cover it slightly

with ground.

Lay out then the tubers of potato every 25-40 cm in the open line of

The first sarclo-ridging takes place between 30-40 days after sowing. Then bring a

manure of cover, in particular the urea, with the amount of 1 limps of tomato for 20

seedlings. The urea is brought around each seedling.

NB: In the place of urea, one will be able to also use the liquid fraction of the slurry

resulting from a bio-digester as presented to section III-2;

INDICATIVE AMOUNT: 1 limps of sardine (or 02 limp of tomato) of liquid fraction of

slurry/Plant.

However, research should lean to confirm this optimal amount.

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Insert a draw

III-4-4 case of cabbages

Plow the ground around 30 cm depth

Bring 4 kg of compost/ m2, then hide it on 10-15 cm depth

Materialize the lines of planting : spacing between lines: 75 cm; spacing between

seedlings on the line: 40 cm

Plant the cabbage seedlings

3 to 4 weeks after planting, bring urea to the amount of 1 limps of sardine for 7

seedlings.

NB: In the place of urea, one will be able to also use the liquid fraction of the slurry

resulting from a bio-digester as presented to section III-2;

INDICATIVE PROPORTION: 3, 5 limps of sardines of the liquid fraction of slurry per

seedling.

However, research should lean to confirm this optimal amount

In the case of sowing on seed hole:

Open the seed holes, and bring in these seed holes approximately 0,5kg of compost ,

then mix with soil

Plant the cabbage seedlings in the seed holes having received the compost and cover

with the ground.

3 to 4 weeks after planting, bring urea to the amount of 1 limps of sardine for 7

seedlings.

NB: In the place of urea, one will be able to also use the liquid fraction of the slurry

resulting from a bio-digester as presented to section III-2;

INDICATIVE PROPORTION: 3, 5 limps of sardines of the liquid fraction of slurry per

seedling.

Insert a draw

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III-4-5 Maintenance of the fruit trees

Each year, on the surface covered with the sheets of the fruit trees, distribute a layer from

approximately 1 cm thickness of compost, with the amount of 2,5 - 3 kg /plant

Insert a draw

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BIBLIOGRAPHICAL IREFERENCES

CEFREPADE

Composting of waste in the developing countries: methods of installation and follow-up of

perennial decentralized installations, October 2008 –

ICRAF

Good practices of culture in forest seedbed: Practical Directives for the Community seedbeds.

Technical handbook N° 2,2006 –

Maider ETCHART

Management and valorization of the slurry of collective methanisation in the basin of the

Arterris co-operative, September 2009 –

PRSSE

Data sheet on the fertilization of the potato (Solanum tuberosum L.) in Cameroun

PRSSE

Data sheet on composting in country medium

SOLAGRO

The agronomic quality of the digestats: synthesis, December 2004