engineering for sandvik · controller compute operational constraints process constraints system...

CONNECTED ENGINEERING –

Robert Bosch Engineering and Business Solutions

RBSN/BUD | 2018-08-22

Overview

© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.2

Turnover 2017

$ 820M

19K+

Associates

1990

Year of foundation

Embedded Leader• Product Engineering

• Engineering Consulting

• Testing &Validation

• Tool Development

Business Solutions

Provider

•Application Lifecycle

Management

• Product Lifecycle

Management

•SAP

•Oracle

•Microsoft

Digital• #JumpStartDigital

• Factories of the Future

• Smart Living

• Connected Products

• Personalisation and

Proximity Solutions

Innovation• Data Analytics

• Block Chain

• Artificial Intelligence

Mobility• Automated

• Electrified

• Connected

• Shared

Domains

Automotive Hi-TechManufacturing Healthcare Agriculture Aerospace

Development

Centers

Bangalore

Coimbatore

Hyderabad

Vietnam

Mexico

Poland

Legacy Things

Digitally Enabled

Remote

Monitored

Remote

ControlledSelf-

Monitoring/

Service

Enabled

Autonomous

Things

Economy of

Things

Economous

Ecosystems

Connectivity Engineering

RBSN/BUD | 2018-08-22


Digital Roadmap for Things

Industry

Things Maturity

Va

lue

Cre

ation

Next 5

Years

Machine Modelling

Edge Analytics

Remote Conf./FOTA

Predictive Maintenance

Device Management

Basic Connectivity

Digital Twin

Hierarchy of Services


RBSN/BUD | 2018-08-22


Intelligent Asset Landscape – Our Perspective

Flexibility & Optimization

Autonomy Economy

Intelligent

Services

Open Arch & System

Engineering

Secure M2M Comm. &

Token Exchange

Digital Twins Blockchain

Cloud Platform

Edge Platform

Super System

Sub System

Operational

Value

Transactional

Value


RBSN/BUD | 2018-08-22


Current Scope of Machine Connectivity

Gateway

Parameters (Phy:)

Statistic %

Measurement

Signals

Message Data Point

Remote Monitoring


Remote Conf.


RBSN/BUD | 2018-08-22


Complete Scope of Connected MachinesBusiness Workflow:

Gateway

Remote

Monitoring Parameters (Phy:)

Statistic %

Measurement

Signals

Message Data Point

Trust Network

Control

Parameters

Process

Parameters

Operational

Parameters

Message

Events

Operational

Logic

Process

Logic

System

LogicEdge

ComputeController

Operational

ConstraintsProcess

Constraints

System

Constraints

Business

Constraints

System

Parameters

Business

Objectives Service

Enablement

B

Pred. Maintenance

Next 3-5 Years

Remote Mgmt & FOTA

Remote Services

Connectivity Eco-System

A huge portion of the R&D spend of Bosch goes into engineering excellence.Today, we have over 50,000 research and engineering experts working on the cutting-edge digital technologies

Bosch IOT suite is one of the leading IOT platforms in the world today, and with its modular approach and customizable templates, is the perfect fit for the digital manufacturing enterprise

Bosch has extensive experience of building machines & devices across multifarious industries, and brings this „machine knowledge“ to our customers

As the world‘s largest manufacturer of sensors, Bosch has unfathomable experience in connectivity.Our networking solutions like gateways ensure end-to-end field connectivity

As an organization that holds trust and security in the highest regard, Bosch ensures security of your data with utmost diligence.The Bosch IOT Cloud & ESCRYPT security are data solutions for the future

With multifarious units with over 10,000 engineers in the IT & ITES domains, Bosch has comprehensive expertise over the entire enterprise technology spectrum


RBSN/BUD | 2018-08-22


Bosch has built up competencies for an all-rounded IoT company !!

Engineering PlatformDevices Connectivity Data Enterprise


RBSN/BUD | 2018-08-22


Devices

iTraMS CCU

Other Bosch CCU

3rd Party CCU

Big Data

Persistence

Meta Data

Management

Vehicle Telematics Backend Services

Identity Management Device Management Policy Management

Device Notification NotificationDiagnostics & Monitoring

iTraMS

Microservices

VHMS

Microservices

Application

Microservices

HDCS

Loa

d B

ala

ncin

g

Loa

d B

ala

ncin

g

Dashboards

User Applications

Third Party Applications

Applications

High Volume,

Velocity of Data

Coupled Device and Cloud Software for Seamless Data

RBSN/BUD | 2018-08-22


Device


RBSN/BUD | 2018-08-22


Hardware – Connectivity Control Unit

` iTraMS

Rugged

(IP67)

4G LTE

Premium

4G LTECAN

2

CAN

WIFI

BT

BT

USB

Ether-

net

Camera

int.

I/O optionsI/O options

WIFI

Product Portfolio: Gen 2

Product status: In Series (since May 2016)

Key customers: OEM’s in India

Devices in field: 10000+ (Tractors, Construction, CV)

Product status: A Sample. Series in Q1/Q2 2019

Key customers in South Korea, EU and NA region

Product Portfolio: Gen 1

CANCAN

I/O options

CAN

2.5G LTE 2.5G LTE

` iTraMS

Rugged

(IP67)

Standard

+

I/O options

Battery

CAN

2.5G 2.5G


RBSN/BUD | 2018-08-22


EDGE Platform for Engines

Hardware

In Cabin Engine Mount

• IP-52

• Top + Bottom – PA66

• Main Connector: 36 pin, MX23A JAE

• 4G LTE CAT1, WIFI/BT, 2 CAN, Internal/external

antenna support, opt. Ethernet, RS485, battery

• IP-69

• Top – PA66, Bottom - Aluminium

• Main Connector: 48 pin, Molex-CMC

• 4G LTE CAT1, WIFI/BT, 2 CAN,

Internal/external antenna support

Common Linux OS Kernel Platform + BSP + Bosch Middleware/Firmware Platform

Yocto Linux based SDKDevice Software

Look Ahead SW

• Bosch e-Horizon Solution

• Energy efficient driving strategy for uphill and

downhill coasting

• Applicable for in-cabin variant, NA on-HWY

RBSN/BUD | 2018-08-22



Platform 1

• Cellular: 2G/GSM/GPRS

• GNSS: GPS

• 1x CAN

• 10 I/Os

• 2 Freq inputs

• Configurable I/Os

• IP54 & IP67

• Voice Ckt, Secondary battery

IP54

IP67

Platform Variants

Platform 2

• 4G / LTE Cat 4

• Integrated Appl. Proc. + Modem

• Wi-Fi + BT/BLE (4.2)

• USB 2.0

• Ethernet (Automotive)

• e-SIM / eUICC (MFF2)

• 2x CAN-FD (5 Mbps, 2 Mbps)

• Partial Networking (CAN)

• 1x LIN, 1x RS-485

• e-Call, b-Call, i-Call

• Java + OSGi frame-work

• FOTA

• Support for External Antenna (opt.)

• 10 I/Os

• 1 Freq inputs

• IP52 & IP67

• Secondary battery

IP54/67

IP54

IP54/67

• 4G / LTE Cat 1

• (Opt. Design Protection for Cat 4)

• Discrete Solution

• Supports Edge Processing

Capabilities

• Wi-Fi + BT/BLE (4.2)

• 2x CAN-FD (5 Mbps)

• RS-485

• Java + OSGi frame-work

• Support for External Antenna (opt.)

• IP52 & IP67

• e-SIM / eUICC

• Embedded Linux OS

Platform 2A

IP52 IP67 IP52 IP67

RBSN/BUD | 2018-08-22


Connected Services


RBSN/BUD | 2018-08-22


Bouquet of Connected Solutions and Services

Support different business models – cloud based and on premise hosting

Data security: TLS 1.2 compliant

Data ownership: OEM/customer owns the data

Synchronization between DM/FOTA cloud and OEM Cloud


RBSN/BUD | 2018-08-22


Bouquet of Services– Lifecycle View

Development Validation Ramp-up Series OperationEnginet

life cycle

…

REMOTE DIAGNOSTICS

CLOUD-BASED SENSOR

FOTA

Field Data Exploration

PREDICTIVE DIAGNOSTICS

X-SOP VALIDATION(Validation pre-SOP &

Series launch monitoring)

WEB-BASED VALIDATION*(Components, Functions, Calibration)

REMOTE Flashing*(ECU Data Sets, ECU Program Versions)

REMOTE MONITORING*(Test Device Management)

SOP

DATA MANAGEMENT(Storage, Search, Presentation)

DATA ACQUISITION & TRANSMISSION(Communication Channel)

DRIVE RECHigh Perf.

DEV. OBUMid Perf.

Big Data

Data Provisioning

SERIES OBU

Re-Use

SERIES CONNECTIVITY

OBU

Connected

services

PLCS

Connectivity

tool suite

OBU

No legal advice – provided for informational purposes strictly on a non-reliance basis

1.

2.

3.

No legal advice - provided for informational

purposes strictly on a non-reliance basis

* Development in progress for RC30 & RC40 series


RBSN/BUD | 2018-08-22


Campaign Management

Firmware Over The Air (FOTA)

Data Logging & Remote Diagnostics1

2

3

Predictive Diagnostics4

Connectivity Engineering -

RBSN/BUD | 2018-08-22


Systematic Field Data Exploration (sFDE)

Design for Reliability

Right Sized Product through

analysis of field data with

data mining

Improvement in

quality/robustness (risk

assessment and validation

using field data)

Evaluation

Evaluation of field data to

understand customer

(based on captured field

data)

Field validation of new

functions

Predictive Diagnostics &

Preventive Maintenance

Enhance availability using

predictive diagnostics (based on

captured data of sensors,

actuators & learning algorithms)

Preventive Maintenance

algorithms for regular service

intervals

Use the data to offer new

services and explore new

business models

sFDE or Systematic Field Data Exploration is about use-cases where OEM / Supplier

gets to understand more about the usage patterns of the vehicle and components

(system) as a real-time feedback from the vehicle which will help to

design system better in focus with end-user.

0102 03

04


RBSN/BUD | 2018-08-22


Key Feature - Systematic Field Data Exploration (sFDE)

Benefit of sFDE

Realistic specs

Ideas for optimization

Field Evidence, e.g. Eco Credits

Data-based services

Shorter validation, fast TTM

Product observation

& liability

Early detection of

field problems

Faster problem analysis

Re-Manu-facturing

Objectives:

Improve products

Fulfil legal requirements (e.g. liability, field

monitoring)

Provide data for new services

Use

Case

ECU HW ECU SW

ComponentFunctional

Temp., Pres, Elec. loads,

EEPROM write cyclesRuntime, memory stack

usage, resets

load profiles, fault pattern,

wear

min/max values of parameters,

frequency of events


RBSN/BUD | 2018-08-22


Remote Diagnostics

Diagnostic protocols & services

Communication Parameters

Vehicle network topology

Variants handling

ECU (Re)Programming

Function specific diagnostics

Diagnostic trouble codes

Conversion methods

Diagnostics database

LUALUA

Diagnostics engineer

Diagnostic sequence in OTX

L2 support engineer

ReadDTC

ActivateAC

End user

Pre configured sequences/ commands

OTX

LUA

IPC CAN

Telematics Gateway

BB


RBSN/BUD | 2018-08-22


Campaign Management



2

3


RBSN/BUD | 2018-08-22


FIRMWARE UPDATE OVER-THE-AIR (FOTA)

Warranty claims significantly reduce the profit margin.

BOSCH FOTA allows for a remote update of the vehicle’s ECUs and

integrates into existing architectures.

FOTA saves approx. 50 Euros per vehicle compared to a field action.

Efficient & Win Time

Loyalty & Cost ReductionOEM

Mobility User




RBSN/BUD | 2018-08-22


System Overview

From authoring to embedded – OTA optimized

e.g. CCU or Gateway

Engine

e.g. CCU or Gateway

.. . .

Metainformations

Script

e.g. Flashware

Backend Cloud

Lua

ScriptContent

package

Vehicleinformations

Metainformations

Script

e.g. Flashware

Lua

ScriptContent

package

Lua

ScriptData /

Log-

information

Vehicle Management

Firmware Management

Campaign Management

Reporting and Analytics

Key Management

Certificate Management

Right Management

Encryption and Decryption

Script Management

Diag.

datae.g.

Flash-

data

Authoring

Communication Stack

Trigger

ModuleRuntime

CAN

logger

CC

P

GRADE-X

Runtime




RBSN/BUD | 2018-08-22


Campaign Management



2

3



RBSN/BUD | 2018-08-22


SW Update Campaigner

Rollout Manager

SW repositoryDevice Registry

SW

Update

SW

Update

SW

Update

SW

Update

Filter

devices

Automatic/

Manual

Error

thresholds

Campaign Results

SW Campaign

EoL Device Manager SW Packager Security Manager SW Update Campaigner Device Agent


RBSN/BUD | 2018-08-22


Campaign Management



2

3


RBSN/BUD | 2018-08-22


No more breakdowns? A car damage occurs always untimely.

Now Bosch introduces a new smart data & AI-based service,

which predicts your car‘s health constantly while driving.

It informs you – in time – about the remaining lifetime for all relevant

systems & components.

Efficient & Enjoy

Loyalty & Cost ReductionOEM

Mobility User


RBSN/BUD | 2018-08-22


Predictive Maintenance | Data Stream and Value

Asset Data Function Value

APP APP

Our Data Stream

Pressure

Displacement

Temperature

Speed

Structural Borne Sound

Value

Health Index & Mission Data

APPExtended Load Collectives

Pressure

Displacement

Temperature

Speed

Structural Borne Sound


RBSN/BUD | 2018-08-22


Predictive Maintenance Contd.

Mission Data as Load Collectives

Know, what really happens

Health Index and Residual Lifetime

Know before it fails

But is it Enough?


E2E Predictive Maintenance Solution

Operator

Maintenance

OEM/Vendor

Device Management, Monitoring & FOTA

Predictive Analytics & Modelling

Business Applications (Procurement, Finance, Warehousing, Production, Logistics)

Remote Diagnostics &

Services


Business Process

Support & Maintenance Processes

Detection

RBSN/BUD | 2018-08-22

Analysis Decision Dispatch Repacement

Scheduling Maintenance Scheduling Supply Chain

Vehicle Platform

Edge Analytics

HMI

Connectivity Engineering -.

RBSN/BUD | 2018-08-22


Cloud Infrastructure and Application


RBSN/BUD | 2018-08-22


Business Services (1/2)

DOMAINS

Transformational Operational

Industrial

MachineryHealthcareMobility Manufacturing

CLOUD

TECHNOLOGY

& TRENDSINDUSTRY 4.0 IOT

RBEI

SERVICES

Production Automation

E-Learning Academy

ALM &PLM

Business Analytics

Smart Manufacturing I4.0

& IoT

Mobility

Process Optimization

Landscape Optimization

Governance

Supply Chain

Application Development

Shared Services for

Financial & HR

IT Infrastructure

HiTech


RBSN/BUD | 2018-08-22


Complete Workflows: Vehicle Evaluation and Service Booking

No Go

System-level Aggregation

Component Health Estimation

Risk Prioritization

Failure Forecast

Schedule Analysis

Go/

No

Go

Workshop Schedule Work Order

Analysis

DFC

Go


RBSN/BUD | 2018-08-22


Complete Workflows: Spare Part Dispatch

Component Identification

Component Health Estimation

Maintenance BOM + BOP

Ordering

BOM Cart Preparation

Dispatch Inventory Update

Analysis

DFC

BI Dashboard


RBSN/BUD | 2018-08-22


Complete Workflows: Mission Control DashboardsVehicle Status Overview

Fleet Mgr.@ Full Service Contract


RBSN/BUD | 2018-08-22


Complete Workflows: Service Anywhere Anytime

No GoGo/

No

Go

Go

Decision

on action

Automatic Creation of Work Order

Spare Part Logistics

Fleet Manager

Vehicle Repair Foreman

Vehicle Operator

Sub Action


RBSN/BUD | 2018-08-22


Complete Workflows: Resource and Service ManagementService Technician Selection & Notification ... and Resource Optimization

Dispatcher

Connectivity Engineering - Komatsu Forest Machines

RBSN/BUD | 2018-08-22


Complete Workflows: No more PaperworkUpdate service record

Technician


RBSN/BUD | 2018-08-22


Field Service Dashboard: Manage workshops effectively

Fleet Manager

Fleet Insight

RBSN/BUD | 2018-08-22


Bringing It All Together…


RBSN/BUD | 2018-08-22


Connected Engineering

Product Cloud

Product HW

Product SW

Benchmarking Design &

DevelopmentI

Simulation Testing &

ValidationData

Management

Product

Lifecycle

Management Unit Testing/

Implementation

Requirements

Modelling &

Simulation

Design & DRBFM

Integration

testing

Performance

Testing

Reliability

Field

Testing

Development

Customization &

Configuration

Solution Blueprint

Cloud Services

Application Development

Data Management

Unified Communicaions

Design and Architecture

Support and Maintenance

SW/HW

Development

Control

Sensors

UX

Networking

Connectivity

Communication

Energy

Efficiency

Security

Product

Management

THANK YOU

Practitioner’s approach

Over two decades of being a practitioner,

faster “time-to-value”

Focus on innovation

Part of Bosch innovation ecosystem

Continuous focus on innovation and

improvement through investments in R&D

Sensors.Software.Services

All under one roof, you are

Simply. Connected.

Value Driven Approach

Tech-centers for institutionalized

productivity and quality

Reliability through Bosch processes

New age technology

Your Digital Transformation Partner

Thank You

THANKYOU


RBSN/BUD | 2018-08-22


Bosch as a Design and Implmentation Partner

Idea End-user

challenge

Solution

designEngineering Industrialization

After Sales Support

A reliable & Safe Product in

Market

2. Solution design

5. Scale-up

& Support

3. Product

Development

and Test

4. Industrialization

1. Requirement

Engineering

CustomerBosch

CPQ & PLM


RBSN/BUD | 2018-08-22


Collaboration Areas – Digital Engineering

Modeling &

Simulation

Connected

Product

Engineering

Industriali-

zation &

Manufacturin

g

Engg.

Tools

Digital

Cloud-

Applications

IOTfication

Connectivity

Engg.

Edge

Compute

Engg.

Process

(ALM)HMI/UX

Analytics

(Digital Twin)

AR/VR

Things

Services

& FOTA

Validatio

n Engg.

Blockchain


RBSN/BUD | 2018-08-22


Embedded Engineering

Competencies

Product engineeringEngineering for a smart future.

Hardware Engineering

Embedded Software Engineering

3 ISO26262 Functional Safety Tool

Qualification

Testing and Validation ServicesComprehensive end-to-end testing solutions

Graphics Test System

Electro Magnetic Compatibility Testing

Reliability Testing

Hardware-in-Loop Testing


RBSN/BUD | 2018-08-22


Regional LTE module

Network Connectivity

Cellular modem for voice and data communication

- LTE FDD/TDD Cat4 (150/50 Mbps DL/UL)

- Fallback to 3G/2G wherever applicable

Regional

Variants /

Network

Bands

North America (AT &

T)Europe (+ UK) Korea China/India Japan

4G 2, 4, 5, 7, 17(12) 1, 3, 7, 8, 20 1, 5, 7 1, 3, 8, 40, 41 1, 19

3G 2,5 1,8 - 1, 8 1, 6, 19

2G 850, 1900 900, 1800 - 900, 1800 -

Network Connectivity

Cellular modem for data communication

- LTE FDD/TDD Cat1 (10/5 Mbps DL/UL)

- Fallback to 3G/2G as applicable

Regional

Variants /

Network

Bands

North America (AT & T) EMEA Japan APAC

4G 12, 2, 4 3, 7, 20 1, 19 3, 8, 28

3G – 2100

2G Dual-band 900/1800 –

Platform-2A

Platform-2

RBSN/BUD | 2018-08-22


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